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REER SpA
via Carcano 32
10153 – Torino
Italy
dichiara che le barriere fotoelettriche ADMIRAL sono Dispositivi Elettrosensibili di Sicurezza (ESPE) di :
Tipo 4 (secondo la Norma CEI EN 61496-1:2005; CEI EN 61496-2:2007)
SIL 3 (secondo la Norma CEI EN 61508:2002)
SILCL 3 (secondo la Norma CEI EN 62061:2005 + CEI EN 62061/EC2:2008)
PL e (secondo la Norma UNI EN ISO 13849-1:2008)
declares that the ADMIRAL photoelectric safety barriers are :
Type 4 (according the Standard IEC 61496-1:2004; IEC 61496-2:2006)
SIL 3 (according the Standard IEC 61508:1998)
SILCL 3 (according the Standard IEC 62061:2005)
PL e (according the Standard ISO 13849-1:2006)
Electro-sensitive Protective Equipments (ESPE)
realizzati in conformità alle seguenti Direttive Europee:
complying with the following European Directives:
2006/42/CE "Direttiva Macchine"
"Machine Directive"
2004/108/CE "Direttiva Compatibilità Elettromagnetica"
2006/95/CE "Direttiva Bassa Tensione"
"Low Voltage Directive"
e sono identiche all'esemplare esaminato ed approvato con esame di tipo CE da:
and are identical to the specimen examined and approved with a CE - type approval by:
TÜV SÜD Rail GmbH – Ridlerstrasse 65 – D-80339 – Muenchen – Germany
Carlo Pautasso
Direttore Tecnico
Technical Director
Dichiarazione CE di conformità
EC declaration of conformity
"Electromagnetic Compatibility Directive"
Torino, 1/1/2010
Giancarlo Scaravelli
Presidente
President
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Related Manuals for Reer ADMIRAL AX BK
Summary of Contents for Reer ADMIRAL AX BK
- Page 1 Dichiarazione CE di conformità EC declaration of conformity Torino, 1/1/2010 REER SpA via Carcano 32 10153 – Torino Italy dichiara che le barriere fotoelettriche ADMIRAL sono Dispositivi Elettrosensibili di Sicurezza (ESPE) di : Tipo 4 (secondo la Norma CEI EN 61496-1:2005; CEI EN 61496-2:2007)
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Page 2: Table Of Contents
PHOTOELECTRIC SAFETY BARRIER ADMIRAL AX BK INSTALLATION USE AND MAINTENANCE INDICE INTRODUCTION ........................2 OPERATION..........................3 INSTALLATION ........................4 POSITION ............................. 5 MASTER/SLAVE POSITIONING....................6 SAFETY DISTANCE CALCULATION................... 7 VERTICAL POSITION OF THE BARRIER ................... 8 HORIZONTAL POSITION OF THE BARRIER ................9 ELECTRICAL CONNECTIONS .................... -
Page 3: Introduction
IEC 61496-1,2 and EN 61496-1. ADMIRAL AX BK is available in two different versions : The ADMIRAL AX BK is a type 4 light curtain, consisting of an Emitter plus Receiver, that integrates the floating blanking function. The ADMIRAL AX BK is also available in a Master-Slave configuration. -
Page 4: Operation
If the latter is placed horizontally, this value refers to the depth of the protected area. The working range is the maximum operative distance that can exist between the Emitter and the Receiver. ADMIRAL AX BK is available with the following resolutions: – 14 mm, 20 mm (protected height from 150 mm to 1800 mm) PROTECTION OF FINGERS –... -
Page 5: Installation
INSTALLATION Before installing the ADMIRAL AX BK safety system, make sure that: The safety system is only used as a stopping device and not as a machine control device. The machine control can be actuated electrically. All dangerous machine movements can be interrupted immediately. In particular, the machine stopping times must be known and, if necessary, measured. -
Page 6: Position
The recommended Cf factors are shown in the table below: ENVIRONMENTAL CONDITION CORRECTION FACTOR Cf 0.25 Steam 0.50 Dust 0.50 Dense fumes 0.25 If the device is installed in places that are subject to sudden changes in temperature, the appropriate precautions must be taken in order to prevent the formation of condensation on the lenses, which could have an adverse effect on monitoring. -
Page 7: Master/Slave Positioning
MASTER/SLAVE POSITIONING In addition to the standard ADMIRAL models, ADMIRAL AX BK is available in the MASTER/SLAVE configuration. Such configuration is made of two pairs of light curtains, where the two emitters and the two receivers are respectively connected in series. -
Page 8: Safety Distance Calculation
SAFETY DISTANCE CALCULATION The barrier must be installed at a distance that is greater than or equal to the minimum safety distance S, so that a dangerous point can only be reached after all hazardous machine movements have stopped (Figure 5). According to European standard EN999, the minimum safety distance S must be calculated using the following formula: S = K (t... -
Page 9: Vertical Position Of The Barrier
VERTICAL POSITION OF THE BARRIER 14 mm, 20 mm resolution models. These models are suitable for the protection of fingers. 40mm resolution models. point of safety barrier danger These models are suitable for the protection of hands. direction The minimum safety distance S is calculated according to the following formula: approach S = 2000(t... -
Page 10: Horizontal Position Of The Barrier
HORIZONTAL POSITION OF THE BARRIER point of When the object’s direction of approach is parallel to danger the floor of the protected area, the barrier must be installed so that the distance between the outer limit of the dangerous area and the most external optical beam is greater than or equal to the minimum safety direction of approach... -
Page 11: Electrical Connections
ELECTRICAL CONNECTIONS WARNINGS Before making the electrical connections, make sure that the supply voltage complies with that specified in the technical data sheet. Emitter and Receiver units must be supplied with 24Vdc±20% power. The external power supply must comply with the standard EN 60204-1. The electrical connections must be made according to the diagrams in this manual. -
Page 12: Emitter Connections
EMITTER CONNECTIONS MASTER MODELS (PRIMARY CONNECTOR), SLAVE and STANDARD M12, 5-pin connector. COLOR NAME TYPE DESCRIPTION FUNCTIONING Brown 24VDC +24 VDC power supply Blue 0VDC 0 VDC power supply Grey INPUT Ground connection White RANGE0 According the standard Barrier configuration EN61131-2 (ref. -
Page 13: Warnings Regarding The Connection Cables
SLAVE MODELS - M12, 5-pin connector COLOR NAME TYPE DESCRIPTION FUNCTIONING Brown 24VDC +24 VDC power supply Blue 0VDC 0 VDC power supply Grey Ground connection White OSSD1 OUTPUT Safety static outputs PNP active high Black OSSD2 OUTPUT Table 4 MASTER MODELS (SECONDARY CONNECTOR) - 5 poles M12. -
Page 14: Blanking Function
AUTOMATIC FUNCTIONING The ADMIRAL AX BK light curtain features only one Automatic operating mode (without re- start interlock). The ADMIRAL AX BK light curtain is not equipped with a start/restart interlock circuit. This safety function is compulsory in most applications. The safety modules of the AD SR series permit safe implementation of this function according to IEC 61496-1. - Page 15 ADMIRAL AX BK features two different types of blanking: • Blanking Without Object Presence Obligation (Mode A) • Blanking With Object Presence Obligation (Mode B) Blanking Without Object Presence Obligation (Mode A) With this function, an object can be introduced in the dangerous area without de-activating the outputs of the light curtain.
- Page 16 CURTAIN free free free occupied free occupied STATUS Figure 13 Nominal resolution Type of Blanking Effective resolution Maximum size of mobile object No blanking 14 mm Floating blanking A1 24 mm 14 mm Floating blanking A2 34 mm Floating blanking A3 44 mm No blanking 20 mm...
- Page 17 MOBILE OBJECT Curtain free Curtain occupied Blanking With Object Presence Obligation (Mode B) With this function, an object (mobile or fixed) can be maintained inside the danger zone without de- activation of the light curtain outputs. The size of the introduced object must not be less than the initial resolution of the light curtain or than the distance between the beams (in 90mm case).
- Page 18 2. Mode B2: (Figure 15) • With all the beams free, the mobile object is missing, therefore the outputs are de- activated. The letter “b” indicating that the outputs are de-activated due to the absence of the mobile object is shown on the display of the receiver. •...
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Page 19: Configuration Of The Type Of Blanking
OBJECT Curtain free Curtain occupied CONFIGURATION OF THE TYPE OF BLANKING The Type of Blanking of the ADMIRAL AX BK light curtain is set with suitable connections on the M12 8-pin connector of the Receiver (Table 9). CONNECTIONS FUNCTIONING MODE... - Page 20 Example of MASTER-SLAVE connection in AUTOMATIC operating mode with Blanking Without Object Presence Obligation (Mode A1) Table 3 (Ref. Page 11) Figure 16 In order to assure a correct barrier operation, it is necessary connect the pins 2 and 4 of the Emitter according to table 3 (page 11) and to the "TEST FUNCTION"...
- Page 21 Example of MASTER-SLAVE connection in AUTOMATIC operating mode with Blanking Without Object Presence Obligation (Mode A2) Table 3 (Ref. Page 11) Figure 17 In order to assure a correct barrier operation, it is necessary connect the pins 2 and 4 of the Emitter according to table 3 (page 11) and to the "TEST FUNCTION"...
- Page 22 Example of MASTER-SLAVE connection in AUTOMATIC operating mode with Blanking Without Object Presence Obligation (Mode A3) Table 3 (Ref. Page 11) Figure 18 In order to assure a correct barrier operation, it is necessary connect the pins 2 and 4 of the Emitter according to table 3 (page 11) and to the "TEST FUNCTION"...
- Page 23 Example of MASTER-SLAVE connection in AUTOMATIC operating mode with Blanking With Object Presence Obligation (Mode B1) Table 3 (Ref. Page 11) Figure 19 In order to assure a correct barrier operation, it is necessary connect the pins 2 and 4 of the Emitter according to table 3 (page 11) and to the "TEST FUNCTION"...
- Page 24 Example of MASTER-SLAVE connection in AUTOMATIC operating mode with Blanking With Object Presence Obligation (Mode B2) Table 3 (Ref. Page 11) Figure 20 In order to assure a correct barrier operation, it is necessary connect the pins 2 and 4 of the Emitter according to table 3 (page 11) and to the "TEST FUNCTION"...
- Page 25 Example of connection in AUTOMATIC operating mode with Blanking Without Object Presence Obligation (Mode A1) Table 3 (Ref. Page 11) Figure 21 Example of connection in AUTOMATIC operating mode with Blanking With Object Presence Obligation (Mode B1) Table 3 (Ref. Page 11) Figure 22 In order to assure a correct barrier operation, it is necessary...
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Page 26: Multiple Systems
MULTIPLE SYSTEMS When more than one ADMIRAL AX BK system is used, precautions must be taken to avoid optical interference between them: install the units so that the beam emitted by the Emitter of one system can only be received by the relative Receiver. -
Page 27: Use Of Deflection Mirrors
USE OF DEFLECTION MIRRORS In order to protect or control areas that can be accessed from more than one side, in addition to the Emitter and Receiver, one or more deflection mirrors can be installed. These mirrors enable the optical beams generated by the Emitter to be deviated on one or more sides. -
Page 28: Distance Between Reflecting Surfaces
DISTANCE BETWEEN REFLECTING SURFACES The presence of reflecting surfaces in proximity of the photoelectric barrier may generate spurious reflections that prevent monitoring. With reference to Figure 25, object A is not detected because surface S reflects the beam and closes the optical path between the Emitter and Receiver. -
Page 29: Mechanical Assembly And Optical Alignment
MECHANICAL ASSEMBLY AND OPTICAL ALIGNMENT The Emitter and the Receiver must be assembled opposite each other (at a distance specified in the technical data sheet). Use the fastening brackets and inserts supplied with the system to place the Emitter and the Receiver so that these are aligned and parallel to each other and with the connectors facing the same way. -
Page 30: Operation And Technical Data
OPERATION AND TECHNICAL DATA SIGNALS The symbols showed on the 7 segments display and the leds of emitter and receiver units are visualized depending on the system operation phase. The tables below shows the different signals (ref. Figure 28). EMITTER RECEIVER Figure 28 EMITTER SIGNALS... - Page 31 MASTER OF NORMAL RECEIVER MESSAGES Normal functioning (FIXED SYMBOLS) 7-SEGMENT DISPLAY RED (2) GREEN (3) YELLOW SYMBOL MEANING System power-on. Initial TEST. ON for 10sec: Blanking S.O.P.O. (A) Mode A1 ON for 10sec: Blanking S.O.P.O. (A) Mode A2 ON for 10sec: Blanking S.O.P.O. (A) Mode A3 Flashing ON for 10sec: Blanking C.O.P.O.
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Page 32: Test Function
(e.g. PLC, control module, etc.). The ADMIRAL AX BK barrier system features an automatic self-diagnosis function that enables it to detect response time malfunctions (this time is declared for each model). -
Page 33: Technical Specifications
PL e - Category 4 ISO 13849-1:2006 ** In case of operation of ADMIRAL AX BK in Master-Slave configuration, the correct total SLAVE response time must be calculated according the following formula: t tot_slave = t slave + t master + 1,8 ms... -
Page 34: Dimensions
40 mm Resolution Models 1054 1204 1354 1504 1654 1804 Number of beams Response time 10,5 11,5 12,5 13,5 14,5 15,5 16,5 Overall barrier ht. 1011 1161 1311 1461 1611 1761 1911 1,01E-8 1,09E-8 1,17E-8 1,24E-8 1,32E-8 1,39E-8 1,47E-8 1,54E-8 1,62E-8 1,69E-8 1,77E-8 PFHd * 97,76% 97,93%... -
Page 35: Checkouts And Maintenance
• Make sure that during each stage of the test object’s movements the red LED on the Receiver is always on. The ADMIRAL AX BK barrier does not require specific maintenance operations;... - Page 36 If the yellow LED weak signal ("d" letter for the slave models) on the receiver is on, check that: – the front surfaces are clean; – the Emitter and Receiver are aligned correctly. If the LED stays on, contact the REER service department. 8540581 - 29/09/2010 - Rev.10...
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Page 37: Troubleshooting
1 and 3 (OSSD) on the connector. If Overload of the OSSD necessary, adjust load reducing the static outputs current required to max 500 mA (2µF) • (SLAVE MODELS) Send the equipment for repair to the REER laboratories. 8540581 - 29/09/2010 - Rev.10... - Page 38 Carefully check the connection of terminals 1 OSSD1 - OSSD2 and 3 (OSSD) on the connector. short-circuit • (SLAVE MODELS) Send the equipment for repair to the REER laboratories. (only for MASTER and STANDARD models) Carefully check the connection of terminals 1 and Overload of the OSSD static 3 (OSSD) on the connector.
- Page 39 In any case, when faced with a system stoppage, switch the system off and then on again, to exclude any occasional electromagnetic disturbances. Should the problem persist, contact REER’s service department. In case of continued malfunctioning: •...
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Page 40: Spare Parts
SPARE PARTS MODEL ARTICLE CODE AD SR1 ADMIRAL AD SR1 Safety Relay 1330900 AD SR0 ADMIRAL AD SR0 Safety Relay 1330902 AD SR0A ADMIRAL AD SR0A Safety Relay 1330903 Straight 5-pin M12 female connector, 5 m cable 1330950 CD95 90° 5-pin M12 female connector, 5 m cable 1330951 CD15 Straight 5-pin M12 female connector, 15 m cable... -
Page 41: Guarantee
GUARANTEE All new ADMIRAL AX BK systems are guaranteed by REER for a period of 12 (twelve) months under normal working conditions, against defects due to faulty materials and workmanship. During the aforesaid period, REER promises to replace faulty parts free of charge. This guarantee covers both material and labour.
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