Empire Comfort Systems MILLIVOLT 3 Series Installation Instructions And Owner's Manual

Empire Comfort Systems MILLIVOLT 3 Series Installation Instructions And Owner's Manual

B-vent zero clearance gas fireplace

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INSTALLER:
Leave this manual with the appliance.
CONSUmER:
Retain this manual for future reference.
WARNING
FIRE OR EXPLOSION HAZARd
Failure to follow safety warnings exactly
could result in serious injury, death or
property damage.
— do not store or use gasoline or other
flammable vapors and liquids in the vi-
f i r e - p a r t s . c o m
cinity of this or any other appliance.
— WHAT TO dO IF YOU SmELL GAS
Do not try to light any appliance.
do not touch any electrical switch; do
not use any phone in your building.
Leave the building immediately.
Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
If you cannot reach your gas suppli-
er, call the fire department.
— Installation and service must be per-
formed by a qualified installer, service
agency or the gas supplier.
WARNING
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and shall
be installed for the protection of children and other at-risk
individuals.
INSTALLATION INSTRUCTIONS
ANd OWNER'S mANUAL
HOT GLASS
WILL
CAUSE BURNS.
DO NOT TOUCH
GLASS
UNTIL COOLED.
NEVER
ALLOW CHILDREN
TO TOUCH GLASS.
B-VENT ZERO CLEARANCE
GAS FIREPLACE
mILLIVOLT mOdELS:
BVD34FP30(F,L)N-3
BVD36FP30(F,L)N-2
BVP42FP30(F,L)N-2
IPI ELECTRONIC mOdELS:
BVD34FP70(F,L)N-1
BVD36FP70(F,L)N-1
BVP42FP70(F,L)N-1
WARNING
If not installed, operated and maintained in
accordance with the manufacturer's instruc-
tions, this product could expose you to sub-
stances in fuel or from fuel combustion which
can cause death or serious illness.
NOT INTENdEd FOR USE AS A PRImARY HEAT
SOURCE. This appliance is tested and approved as
either supplemental room heat or as a decorative
appliance. It should not be factored as primary heat
in residential heating calculations.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified
kit is used.
UL FILE NO.
MH45034
Page 1

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  • Page 1 INSTALLATION INSTRUCTIONS ANd OWNER'S mANUAL INSTALLER: B-VENT ZERO CLEARANCE Leave this manual with the appliance. GAS FIREPLACE CONSUmER: mILLIVOLT mOdELS: Retain this manual for future reference. BVD34FP30(F,L)N-3 BVD36FP30(F,L)N-2 BVP42FP30(F,L)N-2 WARNING IPI ELECTRONIC mOdELS: FIRE OR EXPLOSION HAZARd BVD34FP70(F,L)N-1 Failure to follow safety warnings exactly BVD36FP70(F,L)N-1 could result in serious injury, death or UL FILE NO.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS SECTION PAGE Important Safety Information ............................3 Safety Information for Users of Propane Gas ......................4 Introduction ................................5 Specifications ................................6 Fireplace Dimensions ..............................6 Clearances .................................. 7 Locating Fireplace ..............................7 Gas Supply ................................8-9 Installation ................................10-11 Venting .................................
  • Page 3: Important Safety Information

    ImPORTANT SAFETY INFORmATION Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly. DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED WARNING 1. “Due to high temperatures, the appliance should be 6. “Clothing or other flammable material should not be located out of traffic and away from furniture and placed on or near the appliance.”...
  • Page 4: Safety Information For Users Of Propane Gas

    SAFETY INFORmATION FOR USERS OF PROPANE GAS Propane is a flammable gas which can cause fires and explosions. SOmE POINTS TO REmEmBER In its natural state, propane is odorless and colorless. You may • Learn to recognize the odor of Propane Gas. Your local Propane not know all the following safety precautions which can protect Gas Dealer can give you a “Scratch and Sniff”...
  • Page 5: Introduction

    • Modification of the fireplace or vent system. means any individual, firm, corporation or company which either in • Installation other than as instructed by Empire Comfort Systems, person or through a representative is engaged in and is responsible for Inc.
  • Page 6: Specifications

    SPECIFICATIONS NOTE: Air shutter settings are factory minimum settings. Some BVd34FP BVd36FP BVP42FP venting configurations may require minor air shutter adjustments Input Btu/hr 21,000 25,000 30,000 for optimum performance. Maximum KWH (Maximum) GAS CONVERSION KITS B-Vent Size 4" Diameter 6" Diameter 6"...
  • Page 7: Clearances

    CLEARANCES mantel Chart (Figure 3) CLEARANCE TO COmBUSTIBLES Back 0" (0 mm) Side 0" (0 mm) 12” (305mm) 10” (254mm) Floor 0" (0 mm) Top Stand-off 0" (0 mm) MANTEL Top Framing Edge 1" (25mm) COMBUSTIBLE TRIM AND MANTELS 8” ALLOWED IN SHADED AREA 6”...
  • Page 8: Gas Supply

    GAS SUPPLY The gas pipeline can be brought in through the right or left Installing a New main Gas Shut-Off side of the appliance. Consult the current National Fuel Gas Each appliance should have its own manual gas shut-off. Code, ANSI Z223.1 CAN/CGA-B149 (.1 or .2) installation code. A manual main gas shut-off should be located in the vicinity of the unit.
  • Page 9: Gas Supply

    GAS SUPPLY (CONT'd) Checking manifold Pressures Both Propane and Natural Gas valves have a built-in pressure regulator in the gas valve. Natural Gas models will have a manifold pressure of approximately 3.5" w.c. (.871kPa) at the valve outlet with the inlet pressure to the valve from a minimum of 4.5"...
  • Page 10: Installation

    INSTALLATION Framing and Finishing Install the Fresh Air Kit - BVA1 1. Choose unit location. A fresh air kit is available as an optional feature with this 2. Frame in fireplace with a header across the top. It is appliance. The fresh air kit helps to decrease the amount important to allow for the finished face thickness when of room air taken by utilizing outside air for combustion.
  • Page 11: Installation

    INSTALLATION (CONT'd) Combustible Surround Installation MANTELSHELF COMBUSTIBLE SURROUND FINISHED WALL 2 X 4 HEADER FRONT TRIM OR NON-COMBUSTIBLE MATERIAL MAY OVERLAP BLACK PAINTED STAND OFF FACE (INSTALLATION IS OPTIONAL) JOINT BETWEEN FINISHED WALL AND UNIT SEALED WITH 300° F 149 °...
  • Page 12: Venting

    VENTING Vent Runs Note that for steep roof pitches, the vent height must be In planning the installation for the fireplace, it is necessary to increased. In high wind conditions, nearby trees, adjoining install certain components before the appliance is completely roof lines, steep pitched roofs, and other similar factors can positioned and installed.
  • Page 13: Venting

    VENTING (CONT'd) Vent Size Maximum horizontal Model BVD34FP series uses a 4" B-Vent for operation. distance is 50% of vertical vent height Models BVD36FP and BVP42FP series use a 6" B-Vent for operation. Never downsize venting diameters. Clearances Vent clearances are per vent manufacturer's specifications Vent Configuration 5 ft.
  • Page 14: Log Placement (Bvd34 And Bvd36) (5 Log Set)

    LOG PLACEmENT (5 LOG SET) Before you begin: if you are installing logs into the BVD34 or BVD36 model, then this fireplace is supplied with a set of five ceramic fiber logs. Do not handle these logs with your bare hands! Always wear gloves to prevent skin irritation from ceramic fibers.
  • Page 15: Log Placement (Bvp42) (4 Log Set)

    LOG PLACEmENT (4 LOG SET) Before you begin: This fireplace is supplied with a set of four ceramic fiber logs. Do not handle these logs with your bare hands. Always wear gloves to prevent skin irritation from ceramic fibers. After handling logs, wash your hands gently with soap and water to remove any traces of fiber.
  • Page 16: Operating Instructions

    OPERATING INSTRUCTIONS 750 millivolt System The OWNER should carefully read and follow these operating The standing pilot (750 millivolt system) is a continuous instructions at all times. Lower the door assembly to view the burning pilot. The pilot remains ON even when the main gas controls for the fireplace.
  • Page 17: Operating Instructions

    OPERATING INSTRUCTIONS (CONT'd) STANdING PILOT OPERATING INSTRUCTIONS The fireplace is equipped with a 15 foot length of wire that can be used to connect the valve to a wall switch (installer provided) or remote control receiver. See instructions packed with each of the following optional switches or controls for proper installation, operation, and maintenance.
  • Page 18: Standing Pilot Wiring Diagram

    STANdING PILOT WIRING dIAGRAm (OPTIONAL) REMOTE CONTROL RECEIVER (FACULTATIVE) CONTROLE E DISTANCE DU RECEPTEUR WALL SWITCH INTERRUPTEUR MURAL THERMOPILE MANUAL RESET GAS VALVE LIMIT SWITCH f i r e - p a r t s . c o m PILOT VEILLEUSE CONTROL RECEIVER CONTROLE E DISTANCE...
  • Page 19: Standing Pilot Lighting Instructions

    STANdING PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY, REAd BEFORE LIGHTING WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted •...
  • Page 20: Standing Pilot Troubleshooting

    STANdING PILOT TROUBLESHOOTING With proper installation and maintenance, your new Gas Fireplace will provide years of trouble-free service. If you do experience a problem, refer to the Trouble Shooting Guide below. This guide will assist a qualified service person in the diagnosis of problems and the corrective action to be taken. 1.
  • Page 21: Standing Pilot Propane Gas Conversion

    STANdING PILOT PROPANE GAS CONVERSION "B-VENT" FIREPLACES PARTS LIST Conversion Conversion Kit model BVCK34P BVCK36P BVCK42P model Kit model (Part Number) BVD34FP3 BVD36FP3 BVP42FP3 Quantity BVd34FP3 SERIES BVCK34P Fireplace SERIES SERIES SERIES Supplied BVd36FP3 SERIES BVCK36P Pilot BVP42FP3 SERIES BVCK42P Orifice (R-7658) (R-7658)
  • Page 22 If the appliance has not been installed, or a warranty card has not replace with the new pilot orifice marked #35. been returned to Empire Comfort Systems, Inc., check off type of gas converted to on card (for reference once the unit is installed).
  • Page 23: Ipi Electronic System Operating Instructions

    IPI ELECTRONIC SYSTEm OPERATING INSTRUCTIONS 5.25 VdC ELECTRONIC CONTROL VALVE Follow the SAFETY and LIGHTING INSTRUCTIONS for Intermittent Pilot controls found in this manual, and on labels The electronic control valve system includes the ability to switch found in the control compartment located in the lower cavity the pilot from a standing pilot mode to an intermittent pilot mode.
  • Page 24: Ipi Electronic System Wiring Diagram

    IPI ELECTRONIC SYSTEm WIRING dIAGRAm REMOTE BLUE BLUE RECEIVER WALL ON/OFF WHITE WHITE (OPTIONAL) SWITCH SWITCH CPI/IPI SWITCH GREEN ORANGE PILOT REMOTE YELLOW ORANGE MANUAL RESET GAS CONTROL VALVE LIMIT SWITCH WHITE GROUND GREEN AC/DC POWER f i r e - p a r t s . c o m BLACK ADAPTOR BLACK...
  • Page 25: Intermittent Pilot Lighting Instructions

    INTERmITTENT PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY REAd BEFORE LIGHTING WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which can be lit with the wall •...
  • Page 26: Intermittent Control System Troubleshooting

    INTERmITTENT CONTROL SYSTEm TROUBLESHOOTING Brief description of the Components The Digital Fireplace Control (DFC) is an automatic gas ignition system based on a single microcontroller core. This control manages all functions related to ignition, flame sensing and supervision for atmospheric applications. The DFC can be set to provide continuous or intermittent ignition control sequences and flame monitoring with safety shutdown in case of failure.
  • Page 27 INTERmITTENT CONTROL SYSTEm TROUBLESHOOTING PROBLEm OBSERVEd POSSIBLE CAUSE CORRECTIVE mEASURE What To Do If You Smell Gas • Do not try to light any appliance. Gas odor during setup • Do not touch any electrical switch; • Do not use any phone in your building. Gas Leak •...
  • Page 28 INTERmITTENT CONTROL SYSTEm TROUBLESHOOTING PROBLEm OBSERVEd POSSIBLE CAUSE CORRECTIVE mEASURE Low gas pressure Check gas supply pressure Loose sensor wire Check wire connection Valve not grounded well Check ground connections Clogged or dirty burner ports Clean burner ports (For fireplace equipped with optional Move (optional) remote away from fireplace Burner lights but does not stay lit ON/OFF device or ON/OFF device remote)
  • Page 29: Intermittent Pilot Propane Gas Conversion

    INTERmITTENT PILOT PROPANE GAS CONVERSION The conversion shall be carried out in accordance with the Installer notice: Using an ink pen, fill out the required information requirements of the provincial authorities having jurisdiction on the conversion label. Remove the backing from label and stick and in accordance with the requirements of the CSA B149.2 label in a visible position on bottom of fireplace close to gas valve.
  • Page 30: Intermittent Pilot Propane Gas Conversion

    If the appliance has not been installed, or a warranty card has not been returned to Empire Comfort Systems, Inc., check off type of PILOT ORIFICE CONVERSION gas converted to on card (for reference once the unit is installed).
  • Page 31: Maintenance And Service

    mAINTENANCE ANd SERVICE FOR THE HOmEOWNER PLEASE NOTE Annual Inspection It is normal for appliances fabricated of steel to give off • Have the fireplace inspected annually before use. some expansion and/or contraction noise during the start • More frequent inspection and cleaning may be required if the up or cool down cycle.
  • Page 32: Bvd34 Parts List

    BVd34 PARTS LIST PART NUmBER INdEX 3 SERIES mILLIVOLT 7 SERIES IP dESCRIPTION BVd34L BVd34F BVd34L BVd34F 19506 19506 19506 19506 TOP SHIELd 17301 17301 17301 17301 TOP STANdOFF (2 REqUIREd) 10554 10554 10554 10554 NAILING FLANGE (4 REqUIREd) m163 m163 m163 m163...
  • Page 33: Bvd34 Parts View

    BVd34 PARTS VIEW f i r e - p a r t s . c o m MILLIVOLT BURNER ASSEMBLY IP BURNER 5 PIECE LOG ASSEMBLY 38142-2-0719 Page 33...
  • Page 34: Bvd36 Parts List

    BVd36 PARTS LIST PART NUmBER INdEX 3 SERIES mILLIVOLT 7 SERIES IP dESCRIPTION BVd36L BVd36F BVd36L BVd36F 19506 19506 19506 19506 TOP SHIELd 17301 17301 17301 17301 TOP STANdOFF (2 REqUIREd) 10554 10554 10554 10554 NAILING FLANGE (4 REqUIREd) m178 m178 m178 m178...
  • Page 35: Bvd36 Parts View

    BVd36 PARTS VIEW f i r e - p a r t s . c o m MILLIVOLT BURNER ASSEMBLY IP BURNER 5 PIECE LOG ASSEMBLY 38142-2-0719 Page 35...
  • Page 36: Bvp42 Parts List

    BVP42 PARTS LIST PART NUmBER INdEX 3 SERIES mILLIVOLT 7 SERIES IP dESCRIPTION BVP42L BVP42F BVP42L BVP42F 19508 19508 19508 19508 TOP SHIELd 17247 17247 17247 17247 TOP STANdOFF (2 REqUIREd) 10554 10554 10554 10554 NAILING FLANGE (4 REqUIREd) m178 m178 m178 m178...
  • Page 37: Bvp42 Parts View

    BVP42 PARTS VIEW f i r e - p a r t s . c o m MILLIVOLT BURNER ASSEMBLY IP BURNER 4 PIECE LOG ASSEMBLY 38142-2-0719 Page 37...
  • Page 38: Fbb4 Optional Variable Speed Blower Installation

    FBB4 OPTIONAL VARIABLE SPEEd BLOWER INSTALLATION Attention: Install blower assembly before connecting gas 5. Insert blower assembly into interior, bottom of fireplace. inlet supply line Position blower assembly behind gas valve, align notch on back of blower assembly with center screw NOTE: Junction box on right side of fireplace must be on fireplace back and push blower assembly against pre-wired at time of fireplace installation for use...
  • Page 39: Fbb4 Optional Variable Speed Blower Installation

    FBB4 OPTIONAL VARIABLE SPEEd BLOWER INSTALLATION BLOWER ANd R7731 mOTOR ASSEmBLY R7649 FAN CONTROL R4192 SPEEd CONTROL KNOB R4186 SPEEd CONTROL Figure 26 f i r e - p a r t s . c o m 110 VOLT AC JUNCTION BOX BLACK SWITCH...
  • Page 40: Junction Box Wiring Installation Instructions

    jUNCTION BOX WIRING INSTALLATION INSTRUCTIONS STANdARd mILLIVOLT VALVE mOdELS CAUTION All wiring should be done by a qualified electrician and shall be in compliance with all local, city and state building codes. Before making the electrical connection, make sure that main power supply is disconnected.
  • Page 41: Barrier Screens

    OPTIONAL ACCESSORIES The following accessory parts can be obtained from your Empire Comfort Systems dealer. If you need additional information beyond what your dealer can furnish, contact Empire Comfort Systems Inc., Nine Eighteen Freeburg Ave., Belleville, Illinois 62220-2623.
  • Page 42: Decorative Accessories

    dECORATIVE ACCESSORIES Decorative Louver Mission Decorative Louver Arch Decorative Louver Leaf Decorative Frame Rectangle with hinges Decorative Door Plain Rectangle f i r e - p a r t s . c o m Bottom Trim Frame STD Louvers 45 Deg Outside Frame Kits Please contact your nearest dealer/distributor for more information on all available optional decorative accessories.
  • Page 43: Appliance Service History

    APPLIANCE SERVICE HISTORY date dealer Name Service Technician Name Service Performed/Notes f i r e - p a r t s . c o m 38142-2-0719 Page 43...
  • Page 44 APPLIANCE SERVICE HISTORY date dealer Name Service Technician Name Service Performed/Notes f i r e - p a r t s . c o m Page 44 38142-2-0719...
  • Page 45: Master Parts Distributor List

    This list changes from time to time. For the current list, please click on the Master Parts button at www.empirecomfort.com. Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc. dey distributing F.
  • Page 46: Quick Reference Guide

    Web Site: www.empirecomfort.com Empire Comfort Systems Inc. 918 Freeburg Ave. Belleville, IL 62220 The Keystone "B" Vent Zero Clearance Gas Fireplace mILLIVOLT: BVD34FP30(F,L)N-2; BVD36FP30(F,L)N-1; BVP42FP30(F,L)N-1 dIRECT IGNITION: BVD34FP50(F,L)N-1; BVD36FP50(F,L)N-1; BVP42FP50(F,L)N-1 GAS-FIRED f i r e - p a r t s . c o m...
  • Page 47 Empire Comfort Systems Inc. Web Site: www.empirecomfort.com 918 Freeburg Ave. Belleville, IL 62220 The Keystone "B" Vent Zero Clearance Gas Fireplace mILLIVOLT: BVD34FP30(F,L)N-2; BVD36FP30(F,L)N-1; BVP42FP30(F,L)N-1 dIRECT IGNITION: BVD34FP50(F,L)N-1; BVD36FP50(F,L)N-1; BVP42FP50(F,L)N-1 GAS-FIRED 12” (305mm) 10” (254mm) MANTEL f i r e - p a r t s . c o m COMBUSTIBLE TRIM AND MANTELS 8”...
  • Page 48: Warranty

    WARRANTY Empire Comfort Systems Inc. warranties this hearth product to be free from defects at the time of purchase and for the periods specified below. This warranty applies to the original purchaser only and is not transferable. All warranty repairs must be accomplished by a qualified gas appliance technician.

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