Empire Comfort Systems MILLIVOLT DVCD FP3-4 Series Installation Instructions Manual
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Empire Comfort Systems MILLIVOLT DVCD FP3-4 Series Installation Instructions Manual

Direct-vent zero clearance gas fireplace heater
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INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
— Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch;
do not use any phone in your building.
•
Leave the building immediately.
•
Immediately call your gas supplier
from a neighbor's phone. Follow
the gas supplier's instructions.
•
If you cannot reach your gas
supplier, call the fire department.
— Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
DANGER
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and shall
be installed for the protection of children and other at-risk
individuals.
38712-4-0920
INSTALLATION INSTRUCTIONS
WARNING
HOT GLASS
CAUSE BURNS.
DO NOT TOUCH
UNTIL COOLED.
NEVER
ALLOW CHILDREN
TO TOUCH GLASS.
ZERO CLEARANCE GAS
FIREPLACE HEATER SERIES:
DVCD(32,36,42)FP3(0,1)(N,P)-4
DVCD(32,36,42)FP7(0,1)(N,P)-4
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA only)
or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified
kit is used.
WILL
GLASS
DIRECT - VENT
MILLIVOLT (MV)
INTERMITTENT PILOT (IP)
UL FILE NO. MH30033
This fireplace is design
certified in accordance
with American National
Standard/CSA Standard
ANSI Z21.88/CSA 2.33
and by Underwriters
Laboratories as a Direct
Vent Gas Fireplace
Heater and shall be
installed according to
these instructions.
GAS-FIRED
Page 1

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Summary of Contents for Empire Comfort Systems MILLIVOLT DVCD FP3-4 Series

  • Page 1 INSTALLATION INSTRUCTIONS DIRECT - VENT INSTALLER: Leave this manual with the appliance. ZERO CLEARANCE GAS CONSUMER: FIREPLACE HEATER SERIES: Retain this manual for future reference. MILLIVOLT (MV) DVCD(32,36,42)FP3(0,1)(N,P)-4 WARNING INTERMITTENT PILOT (IP) FIRE OR EXPLOSION HAZARD DVCD(32,36,42)FP7(0,1)(N,P)-4 Failure to follow safety warnings exactly could result in serious injury, death, or property damage.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS SECTION PAGE Before You Start ................................3 Carton Contents & Hardware Pack ..........................4 Homeowner Reference Information ..........................5 Introduction .................................. 5 Specifications ................................6 Accessories .................................. 6 Vent System Identification ............................7 Special Vent Systems ..............................7 Fireplace Dimensions ..............................

  • Page 3: Before You Start

    Installation and/or use of any component part not • The four corners of the fireplace onto non-combustible manufactured or approved by Empire Comfort Systems. material so that contact is made on all four perimeter edges on the bottom of the fireplace – such as on All correspondence should refer to complete Model Number, cylinder blocks (where allowed by local codes).

  • Page 4: Carton Contents & Hardware Pack

    CARTON CONTENTS & HARDWARE PACK Decorative Rock Rockwool Rockwool Quantity Supplied Index Number Description Location Fireplace Between carton caps Canopy Above window door Log Set Inside firebox Barrier Screen Mounted on fireplace Flex Line w/Shut-off Valve In envelope Decorative Rock Under log set Rockwool In envelope...

  • Page 5: Homeowner Reference Information

    HOMEOWNER REFERENCE INFORMATION We recommend that you record the following information about your fireplace. Model Number: _____________________________ Date purchased: ________________________ Serial Number: _____________________________ Location of fireplace: _____________________ Dealer Name: ______________________________ Dealer Phone: _________________________ Notes: ______________________________________________________________________________ INTRODUCTION The information in this manual pertains to all models and gas Fireplace Certification control systems unless otherwise noted.

  • Page 6: Specifications

    Rear Vent Kit (horizontal – 5 to 7-inch wall Stainless Steel DVVK4RP thickness NOTICE: Empire Comfort Systems does not offer a mantel for DVVK4VP Vertical Vent Kit this series of fireplaces. DVVK4F Horizontal Flex Vent Kit (4-foot flex) Horizontal round termination (wall thickness up...

  • Page 7: Vent System Identification

    45° ELBOW THREE 90° ELBOWS) ROOF FLASHING 90° ELBOW Special venting components See Empire Comfort Systems Retail Price List for Duravent part numbers and pricing. CEILING FIRE STOP Special DV Vent Kits Available from Empire Comfort Systems Dealers WALL STRAP...

  • Page 8: Fireplace Dimensions

    FIREPLACE DIMENSIONS REAR VENTING TOP VENTING LEFT VIEW RIGHT VIEW FRONT VIEW CORNER INSTALL Figure 3 Page 8 38712-4-0920...
  • Page 9 FIREPLACE DIMENSIONS DVCD32 DVCD36 DVCD42 INDEX DIMENSION DESCRIPTION LETTER Dimensions in Inches The maximum height of firebox face (excluding standoffs) 35-5/8 35-5/8 37-5/8 The maximum width of the firebox face (excluding nailing flanges) 34-9/16 37-9/16 43-9/16 The maximum depth of the firebox 17-3/4 17-3/4 17-3/4...

  • Page 10: Clearances

    CLEARANCES Mantel Chart CLEARANCE TO COMBUSTIBLES DIM. IN INCHES CEILING Back Side Floor COMBUSTIBLES ALLOWED Top Stand-off WALL Top Framing Edge STUD 10” 41” MIN. 20 1/4” MIN. WALL 2" x 4" BOTTOM PLATE 10 1/4” FACING MIN. TOP OF CANOPY CANOPY 84”...

  • Page 11: Locating Fireplace

    LOCATING FIREPLACE NOTICE: Island and room divider installation are possible as long as the horizontal portion of the vent system does not exceed 20 feet with a minimum vertical run of 8 feet. Refer to Venting Section (pages 16 - 27). Maintain a minimum 6-inch clearance to the perpendicular wall from the front edge of the fireplace.

  • Page 12: Gas Supply

    GAS SUPPLY The gas pipeline can be brought in through left or right side of The use of the following gas connectors is recommended: the fireplace. Consult the current National Fuel Gas Code, ANSI — ANSI Z21.24 Appliance Connectors of Corrugated Metal Z223.1 CAN/CGA-B149 (.1 or .2) installation code.
  • Page 13 GAS SUPPLY (CONT’D) Installing a New Main Gas Supply Shut-off Valve (Check OUTLET PRESSURE INLET Local Code) PRESSURE Each appliance must have its own manual gas shut-off valve HI/LO REGULATOR located in the vicinity of the fireplace. Where none exists, or where its size or location is not adequate, contact your local authorized installer for replacement or relocation.

  • Page 14: Junction Box Wiring (For Optional Blower)

    JUNCTION BOX WIRING (FOR OPTIONAL BLOWER) STANDARD MILLIVOLT VALVE MODELS CAUTION All wiring should be done by a qualified electrician and shall be in compliance with all local, city and state building codes. Before making the electrical connection, make sure that the main power supply is disconnected.
  • Page 15 INSTALLATION (CONT’D) Frame the Fireplace Opening Attach fireplace to frame using adjustable nailing flanges. Choose fireplace location. Set the nailing flange depth to suit the wall material Frame in fireplace opening with a plate across the top. It is (adjustable to 1/2 or 5/8 inch). important to allow for the finished fireplace face when setting the depth of the frame.

  • Page 16: Vent Pipe Clearance

    INSTALLATION (CONT’D) Install the Canopy Finishing Retrieve canopy from the opening above the glass door. Figure 7 on page 10 shows the minimum vertical and Place the canopy above the firebox as shown in Figure 21. corresponding maximum horizontal dimensions of mantels or NOTICE: Fireplace heat shield will rest on top of the combustion other combustible projections above the top front edge of the chamber inside of the open area between the top flue and...
  • Page 17 VENT PIPE CLEARANCE Vertical, 90° Elbow with Horizontal Termination OUTSIDE THIMBLE ASSEMBLY 3” (76mm) MINIMUM CLEARANCE TO COMBUSTIBLES 11” (297 mm) MIN. VENT CAP/ THIMBLE DVCD(32,36) 47 ½” (121 cm) WALL FIRESTOP TO BOTTOM OF UNIT DVCD42 9 1/8” 49 ½” EXTERIOR (232 mm) (126 cm)
  • Page 18 VENT PIPE CLEARANCE Vertical, 90° Elbow to Horizontal Out the Wall Corner Installation Horizontal, 45° Elbow to Horizontal Out the Wall “A” 90° ELBOW PIPE WALL FIRESTOP/ LENGTH THIMBLE “A” PIPE LENGTH VENT CAP VENT CAP “B” WALL FIRESTOP/ THIMBLE “C”...

  • Page 19: Venting Fireplace - Top

    VENTING FIREPLACE - TOP To Use the Vent Graph Venting Graph (Dimensions in Feet) Determine the height of the center of the horizontal vent pipe. TOP EXIT - VERTICAL AND HORIZONTAL TERMINATION Using this dimension on the Sidewall Vent Graph, locate the (DIMENSIONS IN FEET) point it intersects with the slanted graph line.
  • Page 20 Vinyl Soffit, Vinyl Ceiling, Vinyl Overhang Disclaimer Clearances are to heat resistant material (i.e. wood, metal). This does not include vinyl. Empire Comfort Systems will not be held responsible for heat damage caused from terminating under vinyl overhangs, vinyl ceilings or vinyl ventilated/unventilated soffits.
  • Page 21 VENTING FIREPLACE - TOP (CONT’D) Example of possible venting systems using two 90° elbows. V is listed as minimum vertical dimensions and H1 + H2 is listed as total of maximum horizontal dimensions. The maximum vertical and horizontal distances for two 90° elbows as shown in Figure 33 is 20 feet (6.1 m).
  • Page 22 VENTING FIREPLACE - TOP (CONT’D) Position the Fireplace 3’ If possible, position the fireplace so the direct vent termination will (914mm) be centered between two studs. This will avoid any extra framing. MAXIMUM HORIZONTAL All vent kit pipes should be assembled on the fireplace after the RUN WITH 90°...

  • Page 23: Examples - Top Vent Run

    VENTING FIREPLACE - TOP (EXAMPLES) 24” MINIMUM CLEARANCE TO COMBUSTIBLES EXAMPLE H2 = 3ft, H3 = 1ft, 90° Elbow= 3 ft H2 + H3 = 4ft (90° + 90° + 90°) = 6ft* H2 + H3 + Elbows = 10ft V1 = 21ft H = 10ft V = 21ft *The first elbow does not count towards the total.

  • Page 24: Venting Fireplace - Rear

    VENTING FIREPLACE - REAR To Use the Vent Graph Venting Graph (Dimensions in Feet) Determine the height of the center of the horizontal vent TOP EXIT- VERTICAL AND HORIZONTAL TERMINATION pipe. Using this dimension on the Sidewall Vent Graph, (DIMENSIONS IN FEET) locate the point it intersects with the slanted graph line.

  • Page 25: Examples - Rear Vent Run

    VENTING FIREPLACE - REAR (EXAMPLES) Maximum Length H1 Model (Dim. in inches) DVCD32 DVCD36 DVCD42 Figure 43 Figure 41 Example H2 = 4ft 2-(90° + 90°) = 6ft V1 = 12ft H = 10ft V = 12ft Figure 44 Maximum Length H1 Model (Dim.

  • Page 26: Rear Vent Conversion

    REAR VENT CONVERSION Convert flue take-off to rear venting Install the flue collar assembly to the rear flue with four When switching out the flue and inlet vent collars to run #10 hex head screws removed in Step 1. horizontally off the rear vent, the following steps must be taken. Install the inlet vent collar to the rear of the fireplace with the Remove the inlet vent collar (eight #10 hex head screws) eight #10 hex head screws removed in Step 1.

  • Page 27: Vent Clearances

    Clearances are to heat resistant material (i.e. wood, metal). This supplier. does not include vinyl. Empire Comfort Systems will not be held responsible for heat damage caused from terminating under vinyl overhangs, vinyl ceilings or vinyl ventilated/unventilated soffits.

  • Page 28: Framing And Finishing

    FRAMING AND FINISHING Install Support Brackets Install Firestops A horizontal pipe support MUST BE used for each 3 feet of Firestops are required for safety whenever the vent system passes horizontal run. Place the pipe supports around the pipe and nail through an interior wall, an exterior wall, or a ceiling.
  • Page 29 FRAMING AND FINISHING (CONT’D) Vertical Firestops Vertical runs require the use of one ceiling firestop at each ceiling hole through which the venting passes. Position a plumb bob directly over the center of the vertical vent component and mark the ceiling to establish the center point of the vent.

  • Page 30: Termination Clearances

    TERMINATION CLEARANCES Termination clearance for buildings with combustible and noncombustible exteriors. “l” = COMBUSTIBLE 12" (305mm) = NONCOMBUSTIBLE 12" (305mm) Figure 51 Vertical Sidewall Installations Important! Minimum clearance between vent pipes and combustible materials is 3 inches on top, and 1 inch on bottom and sides. Important! When vent termination exits through foundation less than 20 inches below siding outcrop, the vent pipe must extend outward so that the horizontal vent terminal is located flush to, or beyond the outcrop siding.

  • Page 31: Horizontal Termination

    VINYL SOFFIT, VINYL CEILING, VINYL OVERHANG DISCLAIMER Clearances are to heat resistant material (i.e. wood, metal). This does not include vinyl. Empire Comfort Systems will not be held responsible for heat damage caused from terminating under vinyl overhangs, vinyl ceilings or vinyl ventilated/ unventilated soffits.

  • Page 32: Vertical Termination

    VERTICAL TERMINATION General Maintenance Determine Minimum Vent Height Above the Roof. Conduct an inspection of the venting system semi-annually. Locate and mark the center point of the vent pipe using a nail on Check any areas of the venting system exposed to the the underside of the roof.
  • Page 33 VERTICAL TERMINATION (CONT’D) Install the vertical inlet baffle 24” MINIMUM Place the vertical inlet baffle over the exterior of the air inlet CLEARANCE TO openings on the direct vent high wind vertical cap. COMBUSTIBLES; There are three sections of air openings on the exterior of NATURAL OR the air inlet pipe.

  • Page 34: Dvvk-4F Flex Vent Instructions

    DVVK-4F FLEX VENT INSTRUCTIONS CAUTION SPACER Sharp edges. To avoid injuries, wear safety gloves when SPRINGS handling the flex vent components. The DVVK-4F FLEX VENT KIT includes the following components: • (1) Horizontal Termination Cap • (1) 4-foot section of Flex vent with spacers (4” flue/7” outer pipe) •...
  • Page 35 DVVK-4F FLEX VENT INSTRUCTIONS (CONT’D) Attach the Termination Cap to the outside of the house. Prior to making the vent connections, apply high temperature sealant (600 degree F min.) to the vent connections before securing with the band clamps provided. NOTE: the flue pipe end without the adapter is to be installed to the Termination Cap.

  • Page 36: Dvvk-4Re Vent Kit Installation

    DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS CAUTION Sharp edges. To avoid injuries, wear safety gloves when handling the vent components. Tools Needed for Installation: • Sheet metal snips • 5/16” nut driver • Phillips head screwdriver - #2 • High temperature sealant or furnace cement rated for continuous use at 600ºF minimum •...
  • Page 37 DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS (CONT’D) Remove outside mounting plate with tube attached from wall. Mark and cut the extra length of the 6-5/8 inch diameter tube from the opposite end. Do not crimp or enlarge tube. Attach the 4-inch diameter flue outlet tube onto the rigid venting system or directly to fireplace.
  • Page 38 DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS (CONT’D) Sealing 4-inch Diameter Flue Outlet Tube Follow correct option according to venting method. Connecting Directly to Fireplace If the air inlet and flue outlet tubes are to be connected directly to the unit (no rigid venting system is being used), then the gasket provided must be used to seal the 4-inch flue outlet tube.

  • Page 39: Log Identification For Dvcd32 Fireplaces

    LOG IDENTIFICATION FOR DVCD32 FIREPLACES Part Number Front View Top View Description Log A 28371 Log B 28372 Log C 28368 Log D 28367 Log E 28369 Log F 28370 Log G 28524 38712-4-0920 Page 39...

  • Page 40: Log Placement For Dvcd32 Fireplaces

    LOG PLACEMENT FOR DVCD32 FIREPLACES This fireplace is supplied with a set of seven ceramic fiber logs. Do not handle these logs with your bare hands! Always wear gloves to prevent skin irritation from ceramic fibers. After handling the logs, wash your hands gently with soap and water to remove any trace of fibers.
  • Page 41 LOG PLACEMENT FOR DVCD32 FIREPLACES Align slot on back of Log A with burner bracket on left front of burner and push Log A toward the front. BURNER BRACKET 38712-4-0920 Page 41...
  • Page 42 LOG PLACEMENT FOR DVCD32 FIREPLACES Align slot on Log B with the burner bracket on the front right side of the burner. Push Log B towards the front. BURNER BRACKET Page 42 38712-4-0920...
  • Page 43 LOG PLACEMENT FOR DVCD32 FIREPLACES Align Log C slots with burner bracket on the lower left side of burner and slide log to the left until it stops BURNER BRACKET 38712-4-0920 Page 43...
  • Page 44 LOG PLACEMENT FOR DVCD32 FIREPLACES Align Log D with the left rear burner bracket, resting on the rear log support. Pull forward slightly to lock the log in place over the top rear burner bracket. BURNER BRACKET Page 44 38712-4-0920...
  • Page 45 LOG PLACEMENT FOR DVCD32 FIREPLACES Align Log E on flat section of Log B and the end of Log C and slike onto pin in Log D. 38712-4-0920 Page 45...
  • Page 46 LOG PLACEMENT FOR DVCD32 FIREPLACES Place Log F onto the pin on Log C and angle down toward the front of the burner over where Logs A and B meet. Page 46 38712-4-0920...
  • Page 47 LOG PLACEMENT FOR DVCD32 FIREPLACES Tuck Log G under Log C and onto pin of Log B. 38712-4-0920 Page 47...
  • Page 48 LOG PLACEMENT FOR DVCD32 FIREPLACES Log placement is complete. Page 48 38712-4-0920...

  • Page 49: Log Identification For Dvcd36 Fireplaces

    LOG IDENTIFICATION FOR DVCD36 FIREPLACES Part Number Front View Top View Description Log A 28378 Log B 28379 Log C 28375 Log D 28374 Log E 28376 Log F 28377 38712-4-0920 Page 49...

  • Page 50: Log Placement For Dvcd36 Fireplaces

    LOG PLACEMENT FOR DVCD36 FIREPLACES This fireplace is supplied with a set of six ceramic fiber logs. Do Decorative Material Placement not handle these logs with your bare hands! Always wear gloves Position all of the logs before placing the decorative to prevent skin irritation from ceramic fibers.
  • Page 51 LOG PLACEMENT FOR DVCD36 FIREPLACES Align slot on back of Log A with burner bracket on left front of burner and push Log A toward the front. BURNER BRACKET 38712-4-0920 Page 51...
  • Page 52 LOG PLACEMENT FOR DVCD36 FIREPLACES Align slot on Log B with the burner bracket on the front right side of the burner. Push Log B towards the front. BURNER BRACKET Page 52 38712-4-0920...
  • Page 53 LOG PLACEMENT FOR DVCD36 FIREPLACES Align Log C slots with burner bracket on the lower left side of burner and slide log to the left until it stops BURNER BRACKET 38712-4-0920 Page 53...
  • Page 54 LOG PLACEMENT FOR DVCD36 FIREPLACES Align Log D with the left rear burner bracket, resting on the rear log support. Pull forward slightly to lock the log in place over the top rear burner bracket. BURNER BRACKET Page 54 38712-4-0920...
  • Page 55 LOG PLACEMENT FOR DVCD36 FIREPLACES Place Log E pin into Log C. Align the top pin of Log D with the hole in Log E. Ensure the lower divet of Log E is placed against the front of the grate. 38712-4-0920 Page 55...
  • Page 56 LOG PLACEMENT FOR DVCD36 FIREPLACES Place the pin on Log F into the front slot of Log C. The longest arm of the “Y” shape should angle down and rest where it will conseal the separation between Logs A and B. Page 56 38712-4-0920...
  • Page 57 LOG PLACEMENT FOR DVCD36 FIREPLACES Log placement is complete. 38712-4-0920 Page 57...

  • Page 58: Log Identification For Dvcd42 Fireplaces

    LOG IDENTIFICATION FOR DVCD42 FIREPLACES Part Front View Top View Description Number Log A 28386 Log B 28387 Log C 28382 Log D 28381 Log E 28383 Log F 28384 Log H 28385 Page 58 38712-4-0920...

  • Page 59: Log Placement For Dvcd42 Fireplaces

    LOG PLACEMENT FOR DVCD42 FIREPLACES This fireplace is supplied with a set of seven ceramic fiber logs. Do not handle these logs with your bare hands! Always wear gloves to prevent skin irritation from ceramic fibers. After handling the logs, wash your hands gently with soap and water to remove any trace of fibers.
  • Page 60 LOG PLACEMENT FOR DVCD42 FIREPLACES Align slot on back of Log A with burner bracket on left front of burner and push Log A toward the front. BURNER BRACKET Page 60 38712-4-0920...
  • Page 61 LOG PLACEMENT FOR DVCD42 FIREPLACES Align slot on Log B with the burner bracket on the front right side of the burner. Push Log B towards the front. BURNER BRACKET 38712-4-0920 Page 61...
  • Page 62 LOG PLACEMENT FOR DVCD42 FIREPLACES Align Log C slots with burner bracket on the lower left side of burner and slide log to the left until it stops BURNER BRACKET Page 62 38712-4-0920...
  • Page 63 LOG PLACEMENT FOR DVCD42 FIREPLACES Align the slot on Log D with the burner bracket on the left side of the burner and pull Log D forward. BURNER BRACKET 38712-4-0920 Page 63...
  • Page 64 LOG PLACEMENT FOR DVCD42 FIREPLACES Place Log E onto the pin on the far right of Log D. It should rest on the flat edge of Log C and the flat section of Log B. Page 64 38712-4-0920...
  • Page 65 LOG PLACEMENT FOR DVCD42 FIREPLACES Place Log F onto the center pin of Log C. The “Y” shape should appear to be upside down with the two arms placed against the grate tangs to help hold Log C upright. 38712-4-0920 Page 65...
  • Page 66 LOG PLACEMENT FOR DVCD42 FIREPLACES Place Log G onto the upper left pin of Log D. The longest arm should lock into the small notch at the top back of Log A so that Log G holds the back Log (D) upright. Page 66 38712-4-0920...
  • Page 67 LOG PLACEMENT FOR DVCD42 FIREPLACES Log placement is complete. 38712-4-0920 Page 67...

  • Page 68: Millivolt Operating Instructions

    MILLIVOLT OPERATING INSTRUCTIONS 750 Millivolt System Initial Lighting The standing pilot (750 millivolt system) is a continuous burning Upon completing the gas line or turning the gas valve on after pilot. The pilot remains ON even when the main burner is OFF. it has been in the “OFF”...
  • Page 69 MILLIVOLT OPERATING INSTRUCTIONS Check System Operation The millivolt system and all individual components may be checked with a millivolt meter, 0-1000 MV range. It is important to use wire of a gauge proper for the length of the wire: Recommended Wire Gauges Maximum Length Wire (dimensions in feet)

  • Page 70: Millivolt Standing Pilot Wiring Diagram

    MILLIVOLT STANDING PILOT WIRING DIAGRAM Figure 78 If any of the original wire supplied with this fireplace must CAUTION be replaced, it must be replaced with equivalent gauge and Label all wires prior to disconnection when servicing controls. temperature rated wire. Wiring errors can cause improper and dangerous operation.

  • Page 71: Millivolt Standing Pilot Lighting Instructions

    MILLIVOLT STANDING PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. This fireplace has a pilot which must be lighted by hand. C.

  • Page 72: Millivolt Standing Pilot Troubleshooting

    MILLIVOLT STANDING PILOT TROUBLESHOOTING With proper installation and maintenance, your new Direct Vent Gas Fireplace will provide years of trouble-free service. If you do experience a problem, refer to the Trouble Shooting Guide below. This guide will assist a qualified service person in the diagnosis of problems and the corrective action to be taken.

  • Page 73: Ipi Electronic System Operating Instructions

    IPI ELECTRONIC SYSTEM OPERATING INSTRUCTIONS 5.25 VDC ELECTRONIC CONTROL VALVE NOTICE: The gas control has a manual HI/LO flame adjustment knob (regulator) that allows you to increase or decrease the The electronic control valve system includes the ability to switch height of the burner flame.

  • Page 74: Ipi Electronic System Wiring Diagram

    IPI ELECTRONIC SYSTEM WIRING DIAGRAM CPI/IPI SWITCH ON/OFF REMOTE RECEIVER PILOT SWITCH (OPTIONAL) + ON REMOTE - OFF GAS CONTROL VALVE (GND) AC/DC POWER ADAPTOR BATTERY ELECTRONIC CONTROL MODULE BACK-UP BATTERY HOLDER Figure 80 If any of the original wire supplied with this fireplace must be replaced, it must be replaced with equivalent gauge and temperature rated wire.

  • Page 75: Intermittent Pilot Lighting Instructions

    INTERMITTENT PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. This fireplace has a pilot which can be lighted with the C.

  • Page 76: Intermittent Pilot Control System Troubleshooting

    INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING Brief Description of the Components The gas valve is fitted with a manual HI/LO knob to allow for manual modulation of the gas outlet pressure to the fireplace burner. The controls are designed to be used with either Propane or Natural Gas and can be converted by use of an OEM supplied conversion kit.
  • Page 77 INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING PROBLEM OBSERVED POSSIBLE CAUSE CORRECTIVE MEASURE WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance. Gas odor during setup Gas Leak Do not touch any electrical switch; do not use any phone in your building. Leave the building immediately.
  • Page 78 INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING Flame sensor dirty Clean pilot sensor Low gas pressure Check gas supply pressure Not enough fresh air for pilot Open door or window - ventilate Clogged or dirty burner ports Clean burner ports Move (optional) remote away from fire- (For fireplace equipped with optional ther- Burner &...

  • Page 79: Maintenance & Service - Qualified Service Person

    MAINTENANCE & SERVICE - QUALIFIED SERVICE PERSON PLEASE NOTE Install the Logs It is normal for fireplaces fabricated of steel to give off some The position of the logs is critical to the safe and clean operation expansion and/or contraction noise during the start up or cool of this fireplace.
  • Page 80 MAINTENANCE & SERVICE - QUALIFIED SERVICE PERSON Barrier Screen and Glass Door Removal Grasp the bottom edge of the glass frame and carefully pull Grasp the sides of the screen at the bottom and carefully lift the bottom of the glass away from the fireplace. it up and out.
  • Page 81 MAINTENANCE & SERVICE - QUALIFIED SERVICE PERSON NOTICE: If improperly placed, the gasket will prevent the bottom FOR THE INSTALLER of the glass frame from contacting the fireplace. Maintenance Precautions Find the two glass frame clamps on the bottom of the Installation and repair should be done by a qualified service fireplace.

  • Page 82: Dvcd32Fp(3,7) Parts List

    DVCD32FP(3,7) PARTS LIST PART NUMBER PART NUMBER INDEX INDEX DESCRIPTION DESCRIPTION (FP3) (FP7) MV (FP3) IP (FP7) R7654 R7654 Flue Insulation R2522 ON/OFF Switch 17425 17425 Flue Insulation Retainer R11127 Control Module R7566 R7566 Inlet Vent Adaptor 36177 34109 Valve Heat Shield R7573 R7573 Inlet Vent Gasket...

  • Page 83: Dvcd32Fp(3,7) Parts View

    DVCD32FP(3,7) PARTS VIEW INTERMITTENT PILOT BURNER ASSEMBLY MILLIVOLT BURNER ASSEMBLY WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this fireplace may result in property damage or personal injury. 38712-4-0920 Page 83...

  • Page 84: Dvcd36Fp(3,7) Parts List

    DVCD36FP(3,7) PARTS LIST PART NUMBER PART NUMBER INDEX INDEX DESCRIPTION DESCRIPTION MV (FP3) IP (FP7) MV (FP3) IP (FP7) R7654 R7654 Flue Insulation R2522 ON/OFF Switch 17425 17425 Flue Insulation Retainer R11127 Control Module R7566 R7566 Inlet Vent Adaptor 36177 34109 Valve Heat Shield 17162...

  • Page 85: Dvcd36Fp(3,7) Parts View

    DVCD36FP(3,7) PARTS VIEW INTERMITTENT PILOT BURNER ASSEMBLY MILLIVOLT BURNER ASSEMBLY WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this fireplace may result in property damage or personal injury. 38712-4-0920 Page 85...

  • Page 86: Dvcd42Fp(3,7) Parts List

    DVCD42FP(3,7) PARTS LIST PART NUMBER PART NUMBER INDEX INDEX DESCRIPTION DESCRIPTION MV (FP3) IP (FP7) MV (FP3) IP (FP7) R7654 R7654 Flue Insulation R10947 Wire Assembly 17425 17425 Flue Insulation Retainer R11122 Battery Holder R7566 R7566 Inlet Vent Adaptor R2522 ON/OFF Switch R11127 Control Module...

  • Page 87: Dvcd42Fp(3,7) Parts View

    DVCD42FP(3,7) PARTS VIEW INTERMITTENT PILOT BURNER ASSEMBLY MILLIVOLT BURNER ASSEMBLY WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this fireplace may result in property damage or personal injury. 38712-4-0920 Page 87...

  • Page 88: Important Safety Information

    IMPORTANT SAFETY INFORMATION Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly. DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED WARNING 1. “Due to high temperatures, the appliance should be 6. “Clothing or other flammable material should not be located out of traffic and away from furniture and placed on or near the appliance.”...

  • Page 89: Safety Information For Users Of Propane Gas

    SAFETY INFORMATION FOR USERS OF PROPANE GAS Propane is a flammable gas which can cause fires and SOME POINTS TO REMEMBER explosions. In its natural state, propane is odorless and • Learn to recognize the odor of Propane Gas. Your local colorless.

  • Page 90: Requirements For Massachusetts

    REQUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment 3. SIGNAGE. A metal or plastic identification plate installed in every dwelling, building or structure used in shall be permanently mounted to the exterior of the whole or in part for residential purposes, including those building at a minimum height of eight feet above grade owned or operated by the Commonwealth and where the directly in line with the exhaust vent terminal for the...

  • Page 91: Master Parts Distributor List

    This list changes from time to time. For the current list, please click on the Master Parts button at www.empirecomfort.com. Please NOTICE: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems. Dey Distributing F.

  • Page 92: Warranty

    WARRANTY Empire Comfort Systems Inc. warranties this hearth product to be free from defects at the time of purchase and for the periods specified below. This warranty applies to the original purchaser only and is not transferable. All warranty repairs must be accomplished by a qualified gas appliance technician.

  • Page 93: Appliance Service History

    APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed/Notes 38712-4-0920 Page 93...
  • Page 94 APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed/Notes Page 94 38712-4-0920...
  • Page 95 APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed/Notes 38712-4-0920 Page 95...
  • Page 96 Empire Comfort Systems Inc. Belleville, IL If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer. www.empirecomfort.com Page 96 38712-4-0920...

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Intermittent pilot dvcd fp7-4 series

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