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Baroness HMC1560 Owner's Operating Manual

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HAMMER KNIFE MOWER
"Required Reading"
Owner's operating manual
Before using the machine please ensure that
you have read this manual and the operating
and instruction manual for the engine.
MOWER
HMC1560 SN10101 and onwards

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Summary of Contents for Baroness HMC1560

  • Page 1 HAMMER KNIFE MOWER MOWER Owner's operating manual HMC1560 SN10101 and onwards "Required Reading" Before using the machine please ensure that you have read this manual and the operating and instruction manual for the engine.

  • Page 2: Table Of Contents

    Warning for Safety 12. Precautions as to maintenance CAUTION DANGER Location of labels 12-1. Precautions as to maintenance WARNING CAUTION C A U T I O N 1. Precautions as to use 12-2. Prevention of damage due to high-pressure oil WARNING WARNING 2.

  • Page 3: Warning For Safety

    - 3 - Greeting Warning for Safety Thank you very much for purchasing the BARONESS HAMMER KNIFE MOWER Warning labels with the mark have been attached to this machine. The labels indicate HMC1560/HMC1720. the items which are particularly important from the safety point of view, so please work This handling manual explains the method of correct use, adjustment and inspection safety and always obey warnings.

  • Page 4: Location Of Labels

    - 4 - Location of labels Charge Oil pressure Glow lamp lamp lamp Fuel filler port (diesel) Unlock Read the handling manual. Various pilot lamps Side brake Overheat alarm buzzer Lock Knife clutch Various types of oil lever mark Sign of caution Engine emergency stop unit against hot section Be sure to wind the emergency...
  • Page 5 - 5 - Hydraulic cylinder Caution as Do not allow single-double Mowing height adjustment Hydraulic Maintenance to injury by people to stand oil mark changeover switch scattered in front of the objects machine. High High Ordinary operation Refer to the Do not Caution as handling...

  • Page 6: Caution

    - 6 - 1. Precautions as to use Step control Step control Preparation before use of machine changeover switch CAUTION manual switch AUTO Be sure to check and maintain the machine before and after use. The protective cover and other protective parts are provided to prevent users from danger.

  • Page 7: Warning

    - 7 - 2. Safety operation Fire prevention C A U T I O N Do not operate the machine with mown grass, dust, etc. accumulated in the cover, Blades rotate at high speed in the mowing machine under severe conditions such V-belt or around the engine or the transmission, otherwise fire or other trouble may as vibration, slope, and dust.

  • Page 8: Vibration Level

    - 8 - Sound pressure level This machine was confirmed to have a continuous A-weighted sound pressure level of 90dB(A) as the result of measuring identical machines based on the procedure specified in directive 98/37/EC and its amendments. Sound power level This machine was confirmed to have a sound power level of 105dBA/I pW as the result of measuring identical machines based on the procedure specified in directive 2000/14/EC.

  • Page 9: Part Names

    - 9 - 3.Part names 4.Features This energy-saving type large mowing machine with a diesel engine is manufactured for professional use especially for slope land operation. The mowing width is 154 or 170 cm, and the maximum output is 26.5 kW. The machine is ideal for mowing on river banks, skiing ground and major roads, as well as in other large areas.

  • Page 10: Caution

    - 10 - 5.Specifications C A U T I O N For transportation of the machine, give attention to the width of the loading space. HMC1560 HMC1720 3,000mm 6. Inspection before use Total length Dimensions 1,717mm 1,910mm Total width Inspect the machine according to "13. Maintenance schedule."...

  • Page 11: Lubrication Of Friction Surface Of Each Part

    - 11 - 6-4. Lubrication of friction surface of each part Operation lever and neutral positioning [8 places] Supply oil constantly to the inlet/outlet of the wire and the joint of each part to prevent rusting. Supply grease to the grease nipple every 50 hours. Crawler [26 places] Fulcrum of knife frame [2 places] Tension [3 places]...

  • Page 12: Caution

    - 12 - 8-2. Engine start . operation method 7. Tightening each part Bolts are used for each part. After initial use of the machine, the bolts and nuts may Set the throttle lever in the high-speed range. get loose. Tighten loose bolts and nuts. Check the instruments.

  • Page 13: Machine Operation

    - 13 - 9. Machine operation 9-3.Traveling lever The traveling lever is at the center Mowing height 9-1. Machine operation adjustment CAUTION of the rear section of the machine. Mowing height switch Push it forward to move the machine Check that the operating condition of each part especially the safety of the side High forward, and pull it back to your side to Forward...

  • Page 14: Caution

    - 14 - 10. Hammer knife 9-6. Step (simple riding unit) The step is kept horizontal at all times by the angle sensor, automatic level CAUTION control box and electric cylinder. The "step control changeover switch" atop the electrical equipment box permits switching from AUTO to MANUAL, and vice When the balance is lost, the hammer knife will vibrate because it is rotating at high versa.

  • Page 15: Standard Time For Hammer Knife Replacement

    - 15 - 11. Operation on slope 10-4. Standard time for hammer knife replacement Operation with a worn hammer knife not only prevents efficient operation but also leads 11-1. Operation on slope to loss of knife balance. Reverse or replace the hammer knife according to the illustration shown below.

  • Page 16: Precautions As To Maintenance

    - 16 - 12. Precautions as to maintenance 12-3. Precautions as to fuel handling DANGER (Diesel fuel) Be sure to provide an appropriate support so that the machine will be secured completely when the machine is to Use of fire is prohibited strictly during fuel supply. CAUTION be lifted during operation.

  • Page 17: Maintenance Schedule

    - 17 - Maintenance schedule 14. Belt adjustment C A U T I O N Use the appropriate tools for the purpose of maintenance etc. 14-1. Knife Remove the knife shaft cover and adjust the tension of the belt put on the B3 Refer to the diesel engine operation manual for the method of handling the engine.

  • Page 18: List Of The Place Using Belts

    - 18 - 14-3. List of the place using belts K 0 6 1 2 0 6 2 0 4 0 K 8 0 3 0 0 0 0 0 2 0 K 2 3 7 1 4 0 0 6 4 0 Knife shaft housing K 0 6 7 9 0 6 3 0 8 0 K 2 4 2 3 0 0 0 0 8 D...

  • Page 19: Crawler

    - 19 - 15-2. Installation . removal of crawler 15. Crawler When removing the crawler, loosen the M14 bolt (width across flats: 22) on the 15-1. Crawler tension grease cylinder, remove the grease, return the front roller to the original position, lift the crawler that is to be removed above the ground, and then remove the crawler.

  • Page 20: Adjustment Of Neutral Position Of Piston Pump

    - 20 - 16-1. Adjustment of neutral position of piston pump Loosen the mounting bolts of the neutral lever mounting bases for the pump on both sides to keep the bolts loose. Return the side brake lever to unlock the traveling lever. Start the engine, and move the neutral lever mounting bases for the pump by using a stick, etc.

  • Page 21: Confirmation After Adjustment

    - 21 - 16-3. Confirmation after adjustment Refer to the diesel engine operation manual for the method of handling the engine. After the above-mentioned adjustment, confirm the following: Stop the engine and move the respective levers to check for interference. Check that the machine is in the neutral position and will not move even if the engine is in the full-throttle state.

  • Page 22: Attaching/Detaching The Mower Portion

    - 22 - 19. Attaching/detaching the mower portion 19-2. Installation of the mower portion While engaging the hitch sections, slowly move the machine forward, and raise the attachment mounting base to engage the hitch sections. CAUTION After confirming that the hitch sections are engaged completely, attach the lock Be sure to install and remove the mower portion in a flat horizontal place.

  • Page 23: Wiring Diagram

    21. Wiring diagram - 23 - Starter switch connection Glow timer Safety relay 4-pole ON-ON switch 2-pole ON-OFF-ON switch Green and red (AV1.25) Black (AV2) Red (AV2) (M5) Black (AV2) (M4) (M5) White and red (AV2) (M4) White (AV2) (M6) Red and yellow Inclination (AV2)

  • Page 24: Hydraulic Circuit

    - 24 - 22. Hydraulic circuit Knife frame up/down(45-70-250 double-actingX2) MA6AD661 CV-00630-50-00 VPF-06 (Refer to Valve module) KP1009 166/166 SP08 MAG-18P-150 MAG-18P-150 PSV2-16A (10 m) Hydraulic tank...

  • Page 25: Valve Module Detail

    - 25 - 22-1.Valve module detail SOL B SOL A Name Relief valve Solenoid poppet valve for holding mower portion Needle valve (throttling valve) for adjusting lowering speed Solenoid poppet valve Unload for emergency Wiring No Connection Solenoid poppet valve for cooling fan actuation Solenoid valve for cooling fan rotation changeover...

  • Page 26: Troubleshooting

    - 26 - 23. Troubleshooting 23-1. Engine trouble The engine will not start. As safety mechanism, the engine cannot be Is the knife clutch disengaged? Disengage the knife clutch. (The starter motor does not work.) started when the knife clutch is engaged. Plug-in fuse 50A .
  • Page 27 - 27 - The engine starts, but it stops. Is the emergency switch Attach correctly. Check the actuation before each use. (It stops in approx. 5 seconds.) attached correctly? Is the quantity of the engine oil Engine oil specification : API standard Grade CF Supply / replenishment as specified? or above.

  • Page 28: Traveling System Trouble

    - 28 - 23-2. Traveling system trouble The machine will not run Is the quantity of hydraulic oil Shell Tellus ST46 or TX46(ISO VG46) or Supply/replenishment even if it is operated. as specified? its equivalent. Is the V-belt normal? Resetting/replacement Refer to Belt adjustment.

  • Page 29: Hammer Knife Trouble

    - 29 - 23-3. Hammer knife trouble Plug-in fuse 50A . Mini-blade type fuse 5A . The attachment will not rises Is the fuse normal? Replacement of fuse. or lowers Mini-blade type fuse 20A Are respective connections Reconnection. Refer to the wiring diagram. of wiring normal? Is the mowing height Replacement of switch.
  • Page 30 - 30 - The attachment lowers Are respective connections Reconnection. Refer to the wiring diagram. but it does not rise. of wiring normal? Is the mowing height Replacement of switch. Auto-return type switch ET115G adjustment switch normal? Is the inside of knife frame Cleaning Be careful of the knife blade during cleaning.

  • Page 31: Overheating

    - 31 - 23-4. Overheating Is the quantity of cooling The volume of water is approx. 11L. Overheating occurs frequently. Water supply/replenishment water as specified? Use preservative together. Are the radiation fins of the Exercise care so as not to damage Cleaning radiator free from clogging? the radiation fins during cleaning.

  • Page 32: Checklist

    - 32 - 24. Checklist Symbol of judgment ..: Normal ; : Adjustment/correction ; : Repair/replacement Model Machine No. Operating time Performance date Operating time Performance date Operating time Performance date Operating time Performance date Operating time Performance date Memo Item Judgment...
  • Page 36 Turf Care Machinery Tel : (0533)84-1221 1-26, Miyuki-cho, Toyokawa, Fax : (0533)84-1220 Head Office Aichi-Pref. 442-8530 Japan. S.K-G HMC156E09GN00...

This manual is also suitable for:

Hmc1720

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