Start-Up Checklist - Raypak XTherm Series Installation & Operating Instructions Manual

START-UP CHECKLIST FOR FAN-ASSISTED
This start-up checklist is to be completely filled out by the service technician starting up the Raypak Boiler or Heater
for the first time. All information may be used for warranty purposes and to ensure that the installation is correct.
Additionally this form will be used to record all equipment operation functions and required settings.
GAS SUPPLY DATA
Regulator Model & Size
Gas Line Size (in room)
Length of Gas Line
Low Gas Pressure Setting
High Gas Pressure Setting
Gas Shut-Off Valve Type
( Ball, Lube cock)
Sediment Trap
Port
VISUAL INSPECTION OF COMPONENTS
Verify inspection was done and condition of components are in
good working order with a "yes"
Wiring Harness
Burner/s (flame)
Refractory (visual)
Remote flame sense
Covers in place for outdoor
VENTING
Vent Size: _____________
Category: _________
Vent Material:
Vent Termination Type:
Combustion Air Openings:
Ventilation air
EMISSIONS SETTINGS AND TEST INFORMATION
(AT FULL FIRE)
Blower Pressure Setting
Supply Gas Pressure
Verify stable pressure static &
Pilot Gas Pressure
Manifold Gas Pressure
The following measurements must be obtained with a Combustion Analyzer.
Free Oxygen
CO
CO2
Model Number: ______________________________
*** Note: draw venting with details, such as extractors,
barometric dampers, blast dampers or draft inducers
Job Name _______________________________________________________________________________________
Address _________________________________________________________________________________________
Physical Location of Boiler: Indoors______; Outdoors______; Ground Level______; Roof______; Below Grade______
Mechanical Contractor / Installer _______________________________________________________________________
Date and Time of Start-up _____________Print Name and Signature of Start-up Technician_________________________
Information must be faxed to: (805) 278-5496 in order to ensure warranty consideration
RAYPAK PRODUCTS
_________ / ______CFH
________________In. NPT
________________Eq Ft
________________In. WC
________________In. WC
________________
________________Y/N
_______Std______Full
_________________ Y/N
_________________ Y/N
_________________ Y/N
_________________ Y/N
_________________ Y/N
Stack Height:_______
sketch vent on reverse side ***
__________________
__________________
Low __________ in2
High __________ in2
_________________In. WC
_________________In. WC
dynamic condition
_________________In. WC
_________________In. WC
_________________%
_________________PPM
_________________%
CLEARANCES
Front Clearance
Right Side Clearance
Left Side Clearance
Rear Clearance
Overhead Clearance
ELECTRICAL
Voltage Supply (VAC)
Voltage -24 VAC
Voltage Com to Ground
Hot Surface Igniter
Auto High Limit Setting
Manual Reset High Limit Setting
Operating Control Setting
Sketch plumbing on reverse side
WATER SUPPLY
Flow Rate in GPM or Delta T
Measure flow rate at full fire
Pump Economaster setting
Low Water Cutoff
Number of Tanks and Size
Plumbing Size
Pump Size: _________
(boiler)
Impeller trim____________
Louvers __________________
Nominal Factory Recommended Settings
See manual or card tag
See manual or card tag
See manual or card tag
See manual or card tag
See manual
Less than 150 PPM
See manual
Serial Number: _______________________________
Site Altitude Above Sea Level __________________Ft.
60
_______________In.
_______________In.
_______________In.
_______________In.
_______________In.
No Load______ Load_____
_______________VAC
_______________VAC
_______________Ohms
_______________deg F
_______________deg F
_______________deg F
_______________If Avail
_______________Minutes
_______________Test
Qty____ _______Gallons
_______________
Pump HP: ______
Pump Model___________
Screens________________
Attn: Service Manager