Table Of Contents - SunStar Fortuna 5 Series User Manual

Table of Contents

Table Of Contents5
Safety Instruction6
Working Environment6
Installation6
Disassembly6
Service And Maintenance7
Other Safety Instructions7
Precautions Before Use8
Locating And Using Parts Of The Controller Box10
Left And Right Side Of Control Box10
Rear Panel10
Control Box Left Side10
Mounting Your Servo Motor On The Table11
Assembling The Belt Cover And Adjusting The Belt Tension12
Belt Cover Assembling Procedure12
Adjusting The Belt Tension12
Mounting And Adjusting The Foot-Lift Solenoid13
Sunstar Km-235 Model13
Sunstar Km-250 Model13
Sunstar Special-Specification Models13
Mounting The Position Sensor (Synchronizer) And Setting The Film14
Adjusting The Film Of The Position Sensor15
Adjustion The Films Of Reverse Rotation Sewing Machines15
How To Equip And Adjust A Built-In Location Detector(Synchronizer)16
In Case Of A Sunstar Thread Trimmer16
How To Adjust The Magnet Of The Location Detector17
Mounting The Program Unit(P/U)18
Sunstar Km-235 Sewing Machine18
Other Sunstar Thread-Machine18
An Example Of Installing The Sunstar Sewing Machine19
Wiring And Grounding20
Specification Of The Power Plug20
Single Phase 100V~120V20
Single Phase 200V~240V20
Name And Description On The Outside Connector Of Control Box21
Standard Solenoid Connector21
Tension-Release And Auxiliary Solenoid21
Foot-Lift Solenoid21
For 30V-Regular Solenoid22
For 24V-Regular Solenoid22
Setting Of Pin22
Connection The Earth Wire Of The Sewing Machine And Motor23
Things To Be Checked After Installation23
Before The Power Is On23
After The Power Is On23
Program Unit Part Names And Method Of Use24
Program Unit Method Of Use24
4-Digit Displayer And 2-Digit Displayer Functions24
Method Of Use: 4-Digit Displayer And 2-Digit Displayer25
Method Of Use: Start B/T Button26
Method Of Use: End B/T Button26
Needle Plate Position Selection Button When The Sewing Machine Stops26
Presser Foot-Lift Location Selection Button When Sewing Machine Stops27
Automatic Thread Trimmer And Wiper Selection Buttons27
How To Use Product Counter And Bobbin Counter27
How To Use Detailed Functions Of Product Counter And Bobbin Counter28
How To Use The Detailed Functions Of Bobbin Counter29
Detailed Functions Of Bobbin Counter29
Setting Bobbin Counter Functions30
When Bobbin Counter Is Complete31
Method Of Use: Pattern Work Selection Button32
Method Of Use Of Pattern Sewing Specific Functions32
Specific Items Of Each Pattern33
Method Of Use：chain Function (Pattern Linking Function)33
Method Of Use: Constant Speed Sewing (Auto) Selection Button34
Method Of Use: Sewing Speed Program Changing Button34
Method To Check Sewing Speed34
Sewing Speed Changing Method34
Start And End Backtack Stitch Correction Method35
Classification According To Backtack Sewing Condition35
Start/End B/T Stitch Number Correction Method36
Method Of Use: Inertia Tuning Function38
How To Use Edge Sensor39
Installing The Edge Sensor39
Edge Sensor Setup40
Edge Sensor Sensitivity Setup40
Use Of Detailed Edge Sensor Functions41
Edge Sensor Motion41
Motor Controller Setting42
Controller Setting By Machine Type42
Model Number Setting42
Version Display42
In Case Where The Top Thread Trimming Device Is Installed43
Using The External Program Unit43
How To Use The Imbedded Handy Controller44
Trimming Sequence Of Chain-Type Machine45
Advanced Pattern Sewing Functions46
Related Parameters46
Features Of Function46
Detailed Functional Setting And Use47
Automatic Change Function Of Twin Needles (Applicable To The Models Supporting Twin Needles)48
Example Of Changes For Each Step49
Simple Operation Unit Part Names And Method Of Use50
Names Of Each Part In The Simple Operation Unit50
Simple Program Unit Method Of Use50
Programming The Start B/T Sewing Conditions With Button51
Programming The Needle Plate Position When Sewing Stops With Button51
Programming Presser Foot-Lift Location When Sewing Stops With Button52
Programming Automatic Thread Trimmer And Wiper Movements With Button52
Programming The Start And End B/T Stitches52
Sewing Speed And Rotating Direction Programming Method53
Method To Change Parameter Specific Items53
Start And End B/T Stitch Number Correction Method54
Method Of Use Of The Inertia Tuning Function54
Fortuna Series 5 Full Function Software Method Of Use55
Basic Functions Of The Fortuna Series 5 Full Function Software55
Sewing Machine Up/Down Stop Location Automatic Recalling Function55
Function Parameter55
Fortuna Series 5 Full Function Software Specific Parameters56
Group A Parameter: General Functions Of Sewing Machine56
Group D Parameter: All Types Of Gain Parameter Related Motor Control66
Method Of Use And Explanations For Specific Items Of The Parameter71
General Functions Of Sewing Machine71
Pre-Stitch Function Method Of Use And Explanation72
Method To Select Beginning/Ending Reverse Sewing Conditions72
Method To Select Buttons A/B Functions72
Method Of Use Of Motor Rotating Direction Selection Function72
Group B Parameter Specific Method Of Use And Explanation73
B/T Stitch Correction Set Up Method73
Counter Function Method Of Use73
Group C Parameter Specifics Method Of Use And Explanation74
Thread Trimming Sequence Function Characteristics75
Thread Trimming Sequence Function Method Of Use (Items No. 54, 55, 56 Of Group B)75
Thread Trimming Sequence Selection Function Method Of Use76
Basic Structure Of Thread Trimming Sequence Program Code77
Thread Trimming Sequence Program Code List78
Examples Of The Function Of Thread Trimming Sequence81
Yamato Three-Needle Trimming81
Timing Of Thread Trimming Sequence81
Flow Chart Of Tread Trimming Sequence & Program Code81
List Of Codes By Machine Model82
Breakdown And Troubleshooting84
How To Place For Controller85
Block Diagram86
Parts Book87
Motor Parts90
Control Box92
Control Box (Economic Type)96
Control Box (Simple Type)98
Pedal/Accessories100
Synchronizer104
Supplementary Control Box106