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SunStar Fortuna 5 Series User Manual

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S S u u n n S S t t a a r r C C O O . . , , L L T T D D . .
R
USER ' ' S MANUAL
FORTUNA
I I S S O O 9 9 0 0 0 0 1 1 C C e e r r t t i i f f i i c c a a t t i i o o n n o o f f Q Q u u a a l l i i t t y y S S y y s s t t e e m m
1) FOR AT MOST USE WITH EASINESS,
PLEASE CERTAINLY READ THIS MANUAL
BEFORE STARTING USE.
2) KEEP THIS MANUAL IN SAFE PLACE
FOR REFERENCE WHEN THE MACHINE
BREAKS DOWN.
M M E E E E - - 1 1 3 3 0 0 2 2 0 0 4 4
Version 1.0
series 5

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Summary of Contents for SunStar Fortuna 5 Series

  • Page 1 Version 1.0 USER ’ ’ S MANUAL PARTS BOOK FORTUNA series 5 I I S S O O 9 9 0 0 0 0 1 1 C C e e r r t t i i f f i i c c a a t t i i o o n n o o f f Q Q u u a a l l i i t t y y S S y y s s t t e e m m 1) FOR AT MOST USE WITH EASINESS, PLEASE CERTAINLY READ THIS MANUAL BEFORE STARTING USE.
  • Page 2 1. Thank you for purchasing our product. Based on the rich expertise and experience accumulated in industrial sewing machine production, SUNSTAR will manufacture industrial sewing machines, which deliver more diverse functions, high performance, powerful operation, enhanced durability, and more sophisticated design to meet a number of user’s needs.
  • Page 4 USER’ S MANUAL...

  • Page 5: Table Of Contents

    4) Mounting the position sensor (Synchronizer) and setting the film 5) How to equip and adjust a built-in location detector(synchronizer) 6) Mounting the Program Unit(P/U) 7) An example of installing the SunStar sewing machine 5. Wiring and grounding 1) Specification of the power plug...

  • Page 6: Safety Instruction

    SAFETY INSTRUCTION Be sure to read and keep in mind the following instructions before you install and use thr FORTUNA SERVO MOTOR. 1) Use and Purpose This product is designed, manufactured, and sold as an industrial sewing machine. It should not be used for other than industrial purpose.
  • Page 7 5) Service and Maintenance ① Make sure that service and maintenance are carried out by a skilled technician. ② Never try to operate with the Motor and the Controller open. ③ When inserting a thread into or touching the machine, be sure to turn the power off and step down from the platform.

  • Page 8: Precautions Before Use

    PRECAUTIONS BEFORE USE 1. Do not turn on the power while stepping on the pedal. 2. Turn off the power when leaving the servomotor overnight. 3. Turn off the power when servicing the servomotor or changing 4. Be sure to keep the servomotor securely grouned. the needle.
  • Page 9 9. Adjust the belt tension to the optimum level. 10. Clean it every two or three weeks so that no dirt or a dirty substance may be piled up. Belt-tension adjustment should be performed after the motor is mounted on the table : First, loosen both the upper and lower anchoring bolts(①, ②...

  • Page 10: Locating And Using Parts Of The Controller Box

    LOCATING AND USING PARTS OF THE CONTROLLER BOX 1) Left and right side of control box Control box left side Control box right side Motor Power Cable Encoder Connector (Green) AC Power switch OPTION Standard Solenoid Connector Switch and Lamp Connector for Position Sensor(Black) Foot-lift Solenoid(Green)

  • Page 11: Installation

    INSTALLATION 1) Mounting your Servo Motor on the table ① Make sure that the holes are bored on the table as shown in the figure. Table Belt Hole ф41 Cable-Hole ② Insert three motor-fixing bolts through the three holes on the table. Attach the motor base padded with vibration-proof rubber, and slide flat and spring washers over the bolt stems, and then fasten the bolts with nuts.

  • Page 12: Assembling The Belt Cover And Adjusting The Belt Tension

    2) Assembling the belt cover and adjusting the belt tension Pulley (1) Belt cover assembling procedure Belt Guide Fixing ① Upon the completion of the motor mounting, bring the two Screw Controller Box pulleys of motor and sewing machine closer to each other, by pulling back the sewing machine.

  • Page 13: Mounting And Adjusting The Foot-Lift Solenoid

    3) Mounting and adjusting the foot-lift solenoid (1) SunStar KM-235 Model ① Attach the main power switch first since the power switch is located normally in between the solenoid brackets. Mounting Position for Legs(4) ② By referring to the figure on the right and the mounting...

  • Page 14: Mounting The Position Sensor (Synchronizer) And Setting The Film

    (1) Mounting the position sensor(Synchronizer) Synchro shaft-fixing screw(2) ① SunStar thread-cutting sewing machine. Synchro shaft All SunStar thread-cutting sewing machines are equipped Photo film with a position sensor. Users, therefore, are required to the (Adjusted left and right) adjust the film position, if necessary, as shown in the figure.
  • Page 15 (2) Adjusting the film of the position sensor ① Assemble the films and position sensor in the order as shown in the figure. Fixing Washer Fixing Bushing Film-Fixing Screw Position Sensor Shaft ② Upon the completion of the assembling, position the needle shaft tight at the rising point from the lowest needle position by manually rotating the pulley.

  • Page 16: How To Equip And Adjust A Built-In Location Detector(Synchronizer)

    (synchronizer) Position magnetic up (1) How to equip the built-in location detector (synchronizer) ▶ In case of a SunStar thread trimmer When a built-in location detector(synchronizer) for the Upper sewing machine with the SunStar thread trimmer is Shaft equipped, all that the users need to do is to simply adjust the location of magnetic for detection according to their needs.
  • Page 17 (2) How to adjust the magnet of the location detector Locate detector(synchronizer) ① Assemble the detector in order following the pictures. ② Once assembling is completed, power the controller on and step on the pedal. At this time, make sure that the needle moves up and down. Stop the needle at a desired location by moving the magnet back and forth along the location where the needle stops.

  • Page 18: Mounting The Program Unit(P/U)

    6) Mounting the Program Unit(P/U) (1) SunStar KM-235 Sewing Machine First, attach the P/U bracket to the P/U using three fixing screws and a supporting bolt with nut attached on it as shown in the figure. Second, securely attach the P/U to the head of the sewing...

  • Page 19: An Example Of Installing The Sunstar Sewing Machine

    7) An example of installing the SunStar sewing machine...

  • Page 20: Wiring And Grounding

    WIRING AND GROUNDING 1) Specification of the power plug (1) Single phase 100V~120V Switch Box 110V Control Box EARTHV (2) Single phase 200V~240V Switch Box Control Box 220V EARTHV (3) Three phase 200V~240V Switch Box 220V Control Box EARTHV ※Be sure to connect Protective Earth 2) Specification of electric current in wiring of power plug Be sure to use wiring materials which can stand electric current of higher than 15A.

  • Page 21: Name And Description On The Outside Connector Of Control Box

    3) Name and description on the outside connector of control box ① Standard solenoid connector ④ Tension-release and auxiliary solenoid [ Shape of pin ] [ No. of pin ] Connector Color：White Auxiliary Solenoid 1, 5：Back Tack Solenoid 4, 8：GND, VDC 2, 6：Thread-Cutting Solenoid (DC 46V or DC 32V) Tension-Release Solenoid...
  • Page 22 ② Set Value for electric voltage suplied (for 110V series) for Solenoid against the incoming voltage. For 30V-regular Solenoid For 24V-regular Solenoid Incoming Voltage Set Value Incoming Voltage Set Value Below 100V Below 90V 100V~120V 90V~100V Above 120V Above 100V ③...

  • Page 23: Connection The Earth Wire Of The Sewing Machine And Motor

    CONNECTION THE EARTH WIRE OF THE SEWING MACHINE AND MOTOR ▶ Method Connect the motor and sewing machine using the ground wire (green, green/yellow) as shown in the figure. Make sure that the factory-connected ground wire between the controller box and motor is securely in place.

  • Page 24: Program Unit Part Names And Method Of Use

    Start B/T Selection Button End B/T Selection Button 2--Digit Displayer Button to Select Needle Plate Location When Machine Stops Sunstar Logo Button to Select Presser Foot-lift Location When Machine Stops 4-Digit Displayer Thread-trimmer and Wiper Selection Button to Change the Sewing Speed Installation...
  • Page 25 B. Method of Use: 4-Digit Displayer and 2-Digit Displayer a. Method to change the start and end B/T stitch numbers In order to change the start B/T stitch numbers which is programmed when you first purchase this machine, you must use the buttons.
  • Page 26 (3) Method of Use: Start B/T Button This button is used when the user wants to prevent threads from loosening at the end of the sewing work. If the user presses this button in sequence, the location on the lights will change. This button offers the following three functions. When sewing starts, B/T When sewing starts, B/T sewing is operated with...
  • Page 27 (6) Method of Use: The Presser Foot-lift Location Selection Button When the Sewing Machine Stops When the user turns the power on, one of the up stop or down stop lights in the program unit panel pressser foot-lift is always left on. The user can change the stop location by pressing the button.
  • Page 28 ② How to use detailed functions of product counter and bobbin counter A. How to use the detailed functions of product counter To use the counter function, set the detailed functions beforehand. ① To use the product counter function, first set the value of the parameter B-35 (group B, item 35) as desired.
  • Page 29 B. How to use the detailed functions of bobbin counter Bobbin counter is designed to check the remaining amount of the lower thread. a. To use the counter, set detailed functions beforehand. ① To use the bobbin counter function, first set the value of the parameter B-39 (Group B, item 39).
  • Page 30 c. Setting Bobbin Counter Functions ① When you start new sewing work, you must re-set the value of bobbin counter. Refer to the following if you do not know your re-set value. •First move to “UP” display and use button to change the value to “0” . •Replace old lower thread with the new one.
  • Page 31 d. When bobbin counter is complete ① Replace the old lower thread with the new one and start sewing, then the value of “BC(Bobbin Counter)” will go up gradually. ② Take note that the buzzer will go off when the value goes up, and the gap between that value and setting value narrows under 20.
  • Page 32 (9) Method of Use: Pattern Work Selection Button A. Method to Set Up the Pattern Work Function This function is used when you need to continuously work on a sewing material. If the ⇒ light goes on after pressing the button, you can use the pattern sewing function. B.
  • Page 33 ③ Specific items of each pattern A convenient pattern for straight sewing at constant speed for a definite length. The sides can be set from 0 to 999 stitches. A convenient pattern for repetitive 3-sided sewing. Each side can be set from 0 to 999 stitches.
  • Page 34 (10) Method of Use: Constant Speed Sewing (AUTO) Selection Button This button is used to choose the sewing speed. It offers two functions according to where the light turns on. •When the light is blinking •When the light is off - If the user presses on the pedal, the - The machine will sew according to the machine will sew at the programmed...

  • Page 35: Start And End Backtack Stitch Correction Method

    3) Start and End Backtack Stitch Correction Method ※ Since backtack stitches may vary according to the type of sewing machine, use the following stitch correction method. ※ To adjust the stitch fast and clean, users should check the stitch condition before commencing the correction. ①...
  • Page 36 ② Start/End B/T stitch number correction method ※ The method to correct B/T stitch numbers may differ according to the user. However it is basically done in the following order. A. When the machine sews one less or one more stitch than the programmed number of stitches. <Initial screen>...
  • Page 37 B. When the machine sews less than a stitch more or less than the one programmed. <Initial screen> ⓐ If there are still problems with the B/T sewing condition even after correcting the stitch numbers for more than one stitch difference based on item "A," refer to figure ①-B and check the sewing condition again.

  • Page 38: Method Of Use: Inertia Tuning Function

    4) Method of Use: Inertia Tuning Function <Inertia tuning initial screen> ① The inertia tuning function enables the machine to save the gain value of the motor that matches the loaded inertia. If you simultaneously press buttons you will see the inertia tuning screen. Then, you will see the words "TUNE" blinking. ②...

  • Page 39: How To Use Edge Sensor

    5) How to Use Edge Sensor (1) Installing the Edge Sensor ① Attach the edge sensor bracket to the sewing machine head as in the figure. ② Insert the edge sensor into the attached edge sensor bracket. < KM-235,250 > <...
  • Page 40 (2) Edge Sensor Setup ① While the button is being pressed, turn on the power. ② While the switch is being pressed, press button to enter the Parameter C Group. ③ Use the buttons to set the Parameter C Group at 52. Use the buttons to change the dalue of 2 to 12.
  • Page 41 (4) Use of Detailed Edge Sensor Functions ① While the button is being pressed, press the button to enter the Parameter Group A. (Entry into the parameter group is allowed only after trimming.) ② Use the buttons to set the parameter numbers subject to revision. Use the buttons to change parameter values.

  • Page 42: Motor Controller Setting

    6) Motor Controller Setting (1) Controller Setting by Machine Type Classification Machine Type Set Value for Parameter B-56 Model Remarks SC-7300 Series Parameters are set according to the ordered specifications before SC-7500 Series machine's shipment from the factory. SC-7310 Series ※...
  • Page 43 (2) In case where the top thread trimming device is installed Make a setting based on the check points below to ensure proper operation of the top thread trimming device when the top thread trimming device is installed. ① Make the setting as below depending on the program version of the controller. Program version Setting S-III version "11"...
  • Page 44 How to use the imbedded handy controller Program Start Group B B-55 Sequence ⇨ ⇨ ⇨ Sequence Start T/T Sol. “ON” Lapsed Time: Unit-1[ms] 80[ms] ⇨ ⇨ ⇨ ⇨ T/T Sol. “OFF” Lapsed Time: Unit-1[ms] 66[ms] W/P Sol. “ON” ⇨ ⇨...
  • Page 45 (3) Trimming Sequence of Chain-type Machine When installing the controller which has an older program version, see the following and correct the trimming sequence. Work Flow Program Code Data Part Start of Sequence Number Command Explanation --80 Sequence Start --83 T/T Solenoid "ON"...

  • Page 46: Advanced Pattern Sewing Functions

    7) Advanced Pattern Sewing Functions (1) Related Parameters Parameter No Parameter Name Set Value A-76 Pattern Advanced Function 0(Disable) / 1(Enable) (2) Features of Function Item Description ① Supporting existing pattern ■ If Parameter A-76 is set at (0) for Disable, the existing pattern functions can be used as same. functions ②...
  • Page 47 (3) Detailed Functional Setting and Use Sequence Description Remarks ① Enable the Pattern Extension ■ Set A-76 at 1, and use hotkey functions to amend the set value from Function 0 to 1. ② Check No. 1 pattern setting ■ Check if Pattern No. 1 LED is on. - In the event that LED is on for other patterns, press No.

  • Page 48: Automatic Change Function Of Twin Needles (Applicable To The Models Supporting Twin Needles)

    8) Automatic Change Function of Twin Needles (applicable to the models supporting twin needles) (1) Related Parameters Parameter No Parameter Name Set Value 0(disable) A-77 Setting automatic change function for twin needles 1(enable) E-0 ~ E-135 Detailed settings for automatic change of twin needles See Parameter Group E.
  • Page 49 (3) Example of Changes for Each Step ■ Example of No. 2 pattern (3 sides) STEP 2 : Set each STEP 10 change when : Set each corner 1 begins change when corner 2 ends STEP6 STEP 8 STEP 4 : Stitch count for side 2 : Stitch count : Stitch count when...

  • Page 50: Simple Operation Unit Part Names And Method Of Use

    SIMPLE OPERATION UNIT PART NAMES AND METHOD OF USE 1) Names of Each Part in the Simple Operation Unit ※ Simple operation unit is attached in the front of the control box and used when there is no program unit panel. Thread Trimming and Wiper Programming Displayer 4-Digit Displayer Button Switch for Program Changes...
  • Page 51 (2) Programming the Start B/T Sewing Conditions with Button This button is used when the user wants to prevent threads from loosening at the end of the sewing work. If the user presses this button in sequence, the location on the lights will change as shown in the figures below. This button offers the following three functions. When sewing starts, B/T sewing can be done When sewing starts, B/T sewing can be done When sewing starts, B/T sewing does not...
  • Page 52 (5) Programming the Presser Foot-lift Location when Sewing Stops with the Button When you turn the power on, one of presser foot-lift's up stop and down stop lights in the simple operation unit will always be on. If you press the button you can select the stopping location. If the machine stops while sewing, the If the machine stops while sewing, the presser foot-lift makes an up stop.
  • Page 53 (8) Sewing Speed and Rotating Direction Programming Method ① If you press the button for 0.5 seconds, you will see the screen that enables you to change the sewing speed. If you press the same button again for 0.5 seconds, you will see the screen that enables you to change the rotating direction.
  • Page 54 ⑥ If you completed your selection, press the to save the value you chose. ⑦ You can change other specific items of the parameter in the same manner. •Be aware that if you changed the specific items of the parameter and didn't press the button, the changed value will not be saved.

  • Page 55: Fortuna Series 5 Full Function Software Method Of Use

    1 1 0 0 FORTUNA SERIES 5 FULL FUNCTION SOFTWARE METHOD OF USE 1) Basic Functions of the Fortuna Series 5 Full Function Software (1) Initializing This function is used when the user randomly changes the parameter's programmed value, and forgets the original program contents. Method of initializing: Turn the power on by simultaneously pressing the buttons in the figure above which are the start B/T button + end B/T button + needle plate up/down stop button.

  • Page 56: Fortuna Series 5 Full Function Software Specific Parameters

    2) Fortuna Series 5 Full Function Software Specific Parameters (1) Group A Parameter: General functions of sewing machine Function Initial value Range Step Minimum speed of pedal (limit of sewing machine's minimum speed) 200spm 20~510 2spm Maximum speed of pedal (limit of sewing machine's maximum speed) 4000spm 40~9960 40spm...
  • Page 57 Function Initial value Range Step Selection of B/T Solenoid operation position 0= lower position 1= upper position program P1xx → P2xx → P3xx Setting the maximum sewing speed of the machine according to presser foot-lift height of the KM-1060BL sewing machine. in order Less than P1xx:3500[spm] Less than P2xx:3000[spm]...
  • Page 58 0 : current sewing speed 1: initial reverse speed NOT USED Thread Trimming Sequence Selection of SunStar Chain Stitch Machine Thread Trimming Sequence Selection of other Company chain Stitch Machine Selection of reverse rotation after trimming 1:selection of reverse direction...
  • Page 59 (2) Group B Parameter : All types of output, Full-on Time/PWM Duty, checking input/output operations, sewing machine models and thread trimming sequence programming. ※ These are functions not used by general users and must be regulated by an A/S technician. Function Initial value Range...
  • Page 60 B-55. (※However, be aware that if you initialize 75~118 the parameter, the newly programmed changes will disappear and (order-made) the thread trimming sequence will change to that of [SunStar 235/250]). (Refer to attached material) 0=operation after trimming Independent operation of trimming sequence...
  • Page 61 Function Initial value Range Step Checks the signal input INPUT00 (Button A) Checks the signal input INPUT01 (Button B) Checks the signal input INPUT02 (1/4 stitch Switch) Checks the signal input INPUT03 (2/4 stitch Switch) Checks the signal input INPUT04 (3/4 stitch Switch) Checks the signal input INPUT05 (4/4 stitch Switch)
  • Page 62 Function Initial value Range Step Sewing machine pulley size 0~9999 1pulse Distance between up-stop ~ low-stop (the standard is the pulley's normal direction rotation) 0~9999 1pulse Programming the upper stop location (the standard is the pulley's normal direction rotation) 0~359 1degree - Not valid for model S-III Programming the low-stop location...
  • Page 63 (3) Group C Parameter: Pedal acceleration/deceleration curve, slow starting speed and input/output port change related parameter ※ These are functions not used by general users and must be regulated by an after-sales service engineer. Function Initial value Range Step 1 step section where pedal moves forward 0~64 2 step section where pedal moves forward 0~64...
  • Page 64 ※ This item is operated by the factory only, so general users and A/S technicians should not use it. Function Initial value Step OUTPUT00 (B/T Solenoid) : Low Active 0(Fixed) OUTPUT01 (P/F Solenoid) : Low Active 1(Fixed) OUTPUT02 (T/T Solenoid) : Low Active OUTPUT03 (W/P Solenoid) : Low Active...
  • Page 65 Function Initial value Step INPUT00 (Button A) INPUT01 (Button B) INPUT02 (1/4 stitch Switch) INPUT03 (2/4 stitch Switch) INPUT04 (3/4 stitch Switch) INPUT05 (4/4 stitch Switch) INPUT06 (Left Sol. Switch) ※ Output port changing function INPUT07 (Right Sol. Switch) - Write the function number INPUT10 (Presser Foot-Lift Switch) on the output PIN you want to change after referring to...
  • Page 66 (4) Group D Parameter: All types of gain parameter related motor control ※ These are functions not used by general users and must be regulated by an A/S technician. Function Initial Value Range Step speed P-gain 0~30 speed D-gain 0~3000 location P-gain 0~1000 location D-gain...
  • Page 67 (5) Group E Parameters : Parameters relating to change functions of each needle pair Function Initial Value Range Step STEP 001 : Enter stitch count for side 1. 0~999 STEP 002 : Select a change at the beginning of the first corner. 0/1/2 STEP 003 : Enter stitch count at the beginning of the first corner.
  • Page 68 Function Initial Value Range Step STEP 001 : Enter stitch count for side 1. 0~999 STEP 002 : Select a change at the beginning of the first corner. 0/1/2 STEP 003 : Enter stitch count at the beginning of the first corner. 0~999 STEP 004 : Enter stitch count at the end of the first corner.
  • Page 69 Function Initial Value Range Step STEP 041 : Enter stitch count for side 9. 0~999 STEP 042 : Select a change at the beginning of the 9 corner. 0/1/2 STEP 043 : Select a change at the beginning of the 9 corner. 0~999 STEP 044 : Enter stitch count at the end of the 9 corner.
  • Page 70 Function Initial Value Range Step STEP 081 : Enter stitch count for side 17. 0~999 STEP 082 : Select a change at the beginning of the 17 corner. 0/1/2 STEP 083 : Enter stitch count at the beginning of the 17 corner. 0~999 STEP 084 : Enter stitch count at the end of the 17 corner.

  • Page 71: Method Of Use And Explanations For Specific Items Of The Parameter

    3) Method of Use and Explanations for Specific Items of the Parameter (1) Method of Use and Explanations for Specific Items of the Group A Parameter (General functions of sewing machine) A. Minimum/maximum sewing speed limit set up method and thread trimming speed set up method Item No.
  • Page 72 F. Pre-stitch function method of use and explanation Item No. Name of function Method of use and explanation The pre-stitch function is a function that programs the machine to sew a certain amount of stitches before A-47 Selection of pre-stitch function commencing the actual sewing work.(0 : disable, 1 : enable) A-48 Set pre-stitching stitch number...
  • Page 73 (2) Group B Parameter Specific Method of Use and Explanation (All types of output, Full-on Time/PWM Duty, checking the input/output movements, sewing machine models and thread trimming sequence programming) ※ These are functions not used by general users and should be regulated by an A/S technician. A.
  • Page 74 (3) Group C Parameter Specifics Method of Use and Explanation (Pedal acceleration/deceleration curve, slow starting speed, input/output port change related parameter) ※ These are functions not used by general users and should be regulated by an A/S technician. A. Pedal stroke step by step section and speed set up method Beginning Item No.

  • Page 75: Thread Trimming Sequence Function Method Of Use (Items No. 54, 55, 56 Of Group B)

    4) Thread Trimming Sequence Function Method of Use (Items no. 54, 55, 56 of Group B) ※ Thread trimming sequence function characteristics •The thread trimming sequence is a user programming function of PLC control type used for thread trimming or when a special simple repetitive function is required .
  • Page 76 ※Refer to the sewing machine list ( Ex : when using the SunStar KM-790BL-7 sewing machine ) ③ The duplicated thread trimming sequence can be check in the Item No. B-55 and if you want to change the contents you can do so using Item No.
  • Page 77 How to Operate Display Remarks Press E/Prg button and A button simultaneously. Then the screen for changing •Program Enable parameters appears. Press B button, and it moves to the parameter B group. •Parameter B-01 Use A button and B button to move to the No. 55 trimming sequence of the B •Parameter B-55 group.
  • Page 78 (4) Thread Trimming Sequence Program Code List Data Field Category Explanation Cmd Field B/T Solenoid P/F Solenoid T/T Solenoid W/P Solenoid T/R Solenoid Left Solenoid Right Solenoid AUX Solenoid Left LED Right LED Needle Up Signal Needle Down Signal Motor Runing Signal Reaching Target Speed Signal Motor Trimming Signal Motor End Tacking Signal...
  • Page 79 Data Field Category Explanation Cmd Field On Hold Motor-Holding Start Off Hold Motor-Holding Stop Set Dir CW Set CW direction) Set Dir CCW Set CCW direction) Set Speed Make Motor Run with given Speed 0~5000[spm] (20spm) Set SpdByPed Make Motor Run with Speed given by pedal Up Stop Make Stop in Needle Up (stop) DN Stop...
  • Page 80 Data Field Category Explanation Cmd Field Button A 0(Input Port No Button B Switch 1/4 stitch Switch 2/4 stitch Switch 3/4 stitch Switch 4/4 stitch Left Solenoid Switch Right Solenoid Switch Pressor Foot Lift Switch Counter Switch Button 1/2 switch on P/U Box Safety Switch Edge Sensor Trimming Disable Switch...
  • Page 81 (5) Examples of the Function of Thread Trimming Sequence ● Yamato Three-needle Trimming ① Timing of Thread Trimming Sequence Needle Down ↔ ↔ 100ms ↔ ↔ 100ms ↔ ↔ 100ms ↔ ↔ ② Flow Chart of Tread Trimming Sequence & Program Code Data field Code Comm.
  • Page 82 (6) List of Codes by Machine Model - (able to choose from No. 56 of GROUP “B” ) T T / / T T S S o o l l e e n n o o i i d d G G r r o o u u p p N N O O O O R R D D E E R R N N O O .
  • Page 83 A A 2 2 4 4 A A 6 6 5 5 B B 5 5 6 6 C C 5 5 2 2 4000 300 1700 1700 0/75 DOWN DOWN SUNSTAR 42" 4000 300 1700 1700 DOWN DOWN SUNSTAR 42"...

  • Page 84: Breakdown And Troubleshooting

    1 1 1 1 BREAKDOWN AND TROUBLESHOOTING ※ If the machine breaks down while using the servo motor due to an unforseen change in the machine, the error indicators mentioned below will appear in the displayer of the program unit or simple program unit according to the self-checking function of the machine. The machine will then stop along with the sound of a warning buzzer.

  • Page 85: How To Place For Controller

    - Refer to page 87 F :FULL Function TYPE E :Economic TYPE S : Simple TYPE A : SunStar general sewing machine D : SunStar Chain sewing machine X : For installing sewing machine of other companies C : Simple 1 : 1Ø110V...

  • Page 86: Block Diagram

    1 1 3 3 BLOCK DIAGRAM...

  • Page 87: Parts Book

    •Remarks• Please let us get the additional details according to the itemized list below for the better service when ordering spare parts for SunStar motors. ※Order for spare parts for servo motor 1) Serial number 2) Type of control box & model name 3) Electric specification (Phase, Volt) 4) Machines’...
  • Page 89 해당 기종의 파츠북을 조회할 수 있습니다. ㆍ파츠북은 관계별로 구분되어 있으며 관계를 알고 있다면 부품 찾기가 용이합니다. ㆍYou can make an order for the parts of Sunstar machine to connect internet address. http://www.sunstarcs.com ㆍYou can request for parts you want after login if you are a registered member.
  • Page 90 MOTOR PARTS A-39 A-38 A-40 A-14 A-37 A-36 A-30 A-17 A-22 A-34 A-31 A-19 A-20 A-21 A-33 A-32 A-18 A-15 A-23 A-11 A-10 A-16 A-35 A-12 A-26 A-27 A-13 A-24 A-25 A-28 A-29...
  • Page 91 Applied Ref. No. Parts No. Note Name of Parts 품 명 Q’ty Period EA-000081-02 Motor ass’y 모타부 Ass’y EA-000550-00 Stator Assembly 스테타 (조) 04-004R-SM5S Frame Plug 후레임 플러그 10-001C-SE55 Cable Guide Rubber A 케이블 가이드 고무 A GP-023421-00 Connector (LLR-04)(Red) LLR-04 콘넥터(적색) 11-012B-SE55 S/V Earth Cable...
  • Page 92 CONTROL BOX (FULL Function TYPE) B-5-5(PCB Ass’y) B-5-1 B-5-4 B-5-6 B-12 B-3-2 B-32 B-5-2 B-3,51 B-3-1 B-5-3 B-25 B-34 B-38 B-33 B-26 B-26-1 B-36 B-10 B-21 B-23 B-22 B-20 B-31 B-24 B-19 B-18 B-28 B-11 B-35 B-27 B-17 B-39 B-13 B-15 B-14 B-37...
  • Page 93 Applied Ref. No. Parts No. Note Name of Parts 품 명 Q’ty Period 10-1000-SS55 1- Phase 110V Control Box 단상 110V 콘트롤 박스 EM-000102-04 1- Phase 220V Control Box / 3- Phase 220V Control Box 단상 220V 콘트롤 박스 / 삼상 220V 콘트롤 박스 BD-000520-10 Power Board Ass’y(220V) POWER BOARD Ass’y (220V)
  • Page 94 CONTROL BOX (FULL Function TYPE) B-5-5(PCB Ass’y) B-5-1 B-5-4 B-5-6 B-12 B-3-2 B-32 B-5-2 B-3,51 B-3-1 B-5-3 B-25 B-34 B-38 B-33 B-26 B-26-1 B-36 B-10 B-21 B-23 B-22 B-20 B-31 B-24 B-19 B-18 B-28 B-11 B-35 B-27 B-17 B-39 B-13 B-15 B-14 B-37...
  • Page 95 Applied Ref. No. Parts No. Note Name of Parts 품 명 Q’ty Period B-46 91-031A-SE55 Connector (Other Company Type) - KANSAI 타사콘넥터-간사이 B-47 91-013A-SE55 Connector (Other Company Type) - YAMATO 타사콘넥터-야마토 B-48 91-008A-SE55 Connector (Other Company Type) - SIRUBA 타사콘넥터-시루바 B-49 91-032A-SE55 Connector (Other Company Type) - KINGTEX...
  • Page 96 CONTROL BOX (Economic TYPE) C-3,C-51 C-3-2 C-25 C-12 C-3-1 C-32 C-38 C-34 C-26-1 C-33 C-26 C-36 C-5-1 C-5-2 C-5-3 C-5-5 C-10 C-31 C-5-4 C-21 C-22 C-20 C-28 C-18 C-19 C-11 C-39 C-17 C-35 C-15 C-27 C-13 C-37 C-29 C-14 C-40 C-30 C-43 C-41...
  • Page 97 Applied Ref. No. Parts No. Note Name of Parts 품 명 Q’ty Period 10-2000-SS55 1- Phase 110V Control Box 단상 110V 콘트롤 박스 EA-000394-00 1- Phase 220V Control Box / 3- Phase 220V Control Box 단상 220V 콘트롤 박스 / 삼상 220V 콘트롤 박스 BD-000520-07 Power Board Ass’y POWER BOARD Ass’y...
  • Page 98 CONTROL BOX (Simple TYPE) C1-3-2 C1-3 C1-2 C1-1 C1-25 C1-12 C1-3-1 C1-32 C1-22 C1-26-1 C1-33 C1-26 C1-6 C1-5-1 C1-5-2 C1-5-3 C1-5-5 C1-10 C1-31 C1-5-4 C1-21 C1-28 C1-4 C1-18 C1-19 C1-11 C1-17 C1-20 C1-15 C1-27 C1-13 C1-7 C1-16 C1-29 C1-14 C1-9 C1-8 C1-30...
  • Page 99 Applied Ref. No. Parts No. Note Name of Parts 품 명 Q’ty Period C1-1 EA-000779-00 S/V5 single-phase 110V(SIMPLE) S/V5 단상 110V(SIMPLE) C1-2 EA-000778-00 S/V5 single-phase(three-phase) 220V(SIMPLE) S/V5 단상(삼상) 220V(SIMPLE) C1-3 BD-001029-04 S/V5 POWER REV04 SIMPLE B/D 220V/380V S/V5 POWER REV04 SIMPLE B/D 220V/380V 1(Ass’y) Aug.24.12 BD-001030-03...
  • Page 100 PEDAL/ACCESSORIES D-30 D-26 D-32 D-3-1 D-33 D-25 D-24 D-35 D-23 D-22 D-31 D-21 D-20 D-18 D-19 D-17 D-34 D-11 D-10 D-16 D-12 D-13 D-14 D-15 D-41 D-59-2 Ⅳ용 케이블 D-54 D-52 D-56 D-58 D-59-1 D-59-3 D-57 D-53 D-55 D-43 D-46 D-45 D-44 D-51...
  • Page 101 Applied Ref. No. Parts No. Note Name of Parts 품 명 Q’ty Period AS-004004-05 Pedal Unit Assembly 페달 유니트 (조) 1(Ass’y) BD-001009-03 Pedal B/D Ass’y 페달 B/D Ass’y Jun.19.12 BD-001009-00 Pedal B/D Ass’y 페달 B/D Ass’y May.25.11 12-009B-SE55 Cable For Pedal Input (SE-003) 페달...
  • Page 102 PEDAL/ACCESSORIES D-30 D-26 D-32 D-3-1 D-33 D-25 D-24 D-35 D-23 D-22 D-31 D-21 D-20 D-18 D-19 D-17 D-34 D-11 D-10 D-16 D-12 D-13 D-14 D-15 D-41 D-59-2 Ⅳ용 케이블 D-54 D-52 D-56 D-58 D-59-1 D-59-3 D-57 D-53 D-55 D-43 D-46 D-45 D-44 D-51...
  • Page 103 Applied Ref. No. Parts No. Note Name of Parts 품 명 Q’ty Period D-55 18-016S-5607 Middle coupling bar fixation nut (right) 중간 연결대 고정너트 (우) D-56 18-020A-5607 Ball joint (6L) 볼 조인트 (6L) D-57 18-011B-5607 Shaft coupling bar 축 연결대 D-58 18-019S-5607 Shaft coupling bar fixation nut...
  • Page 104 SYNCHRONIZER E-17 E-46-1 E-46-2 E-46-3 E-12 E-10 E-16 E-15 E-22 E-11 E-19 E-14 E-13 E-18 E-20 E-17 E-10 E-47 E-12 E-24 E-16 E-19 E-15 E-25 E-22 E-18 E-26 E-23 E-13 E-16 E-44 E-38 E-21 E-27 E-31 E-28 E-33 E-45 E-34 E-35 E-36 E-39...
  • Page 105 Applied Ref. No. Parts No. Note Name of Parts 품 명 Q’ty Period 11-0000-SE55 Synchronizer Assemble (KM-235) 싱크로나이져(조) KM-235 16-301A-SC53 Synchronizer Base (KM-235) 싱크로나이져 베이스 (KM-235) 16-302A-SC53 Synchronizer Shaft (KM-235) 싱크로나이져 축 (KM-235) 16-006B-SC53 Synchronizer Cover (KM-235) 싱크로나이져 커버 (KM-235) 12-011S-SC53 Synchronizer Film (UP) 싱크로나이져...
  • Page 106 SUPPLEMENTARY CONTROL BOX (KM-757/TC cap ribbon cutter) F-1-1 F-14 F-12 F-15 F-10 F-13 F-18 F-17 F-16 F-11...
  • Page 107 Applied Ref. No. Parts No. Note Name of Parts 품 명 Q’ty Period F-1-1 EA-000102-01 Hat ribbon cutter box(ass’y) 모자 리본 컷팅기 박스(조) 1(Ass’y) EP-000223-00 SMPS 24V SMPS 24V EP-000221-00 BLDC Motor Driver BLDC 모터 드라이버 BD-000558-01 DDV B/D Ass'y DDC 보드...

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