Huawei UPS5000 User Manual

Top air-flow cabinet
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UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet
User Manual
Issue
Draft A
Date
2016-12-09
HUAWEI TECHNOLOGIES CO., LTD.
Part Number: 31507912

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Table of Contents
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Summary of Contents for Huawei UPS5000

  • Page 1 Part Number: 31507912 UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual Issue Draft A Date 2016-12-09 HUAWEI TECHNOLOGIES CO., LTD.
  • Page 2 Notice The purchased products, services and features are stipulated by the contract made between Huawei and the customer. All or part of the products, services and features described in this document may not be within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information, and recommendations in this document are provided "AS IS"...
  • Page 3: About This Document

    UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual About This Document About This Document Purpose When the UPS is installed against a wall, install the top air-flow cabinet to ensure heat dissipation. This document describes how to install the top air-flow cabinet.
  • Page 4 UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual About This Document Symbol Description injury. Calls attention to important information, best practices and tips. NOTE is used to address information not related to personal injury, equipment damage, and environment deterioration. Change History Changes between document issues are cumulative.
  • Page 5: Table Of Contents

    UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual Contents Contents About This Document ........................ii 1 Safety Precautions ......................... 1 2 Product Overview ......................... 2 2.1 Model Description ................................ 2 2.2 Product Structure ................................4 3 Product Installation ........................7 3.1 Unpacking and Checking ..............................
  • Page 6: Safety Precautions

    UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 1 Safety Precautions Safety Precautions  Carefully read this document before installing the top air-flow cabinet. Only qualified and trained personnel are allowed to install, operate, and maintain the top air-flow cabinet.
  • Page 7: Product Overview

    UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 2 Product Overview Product Overview 2.1 Model Description Figure 2-1 Top air-flow cabinet model number Table 2-1 Top air-flow cabinet model number description Description Accessory Top air-flow cabinet  00: used for 600 mm wide cabinets, with a fan transit unit ...
  • Page 8 UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 2 Product Overview Figure 2-2 Installation position of the top air-flow cabinet for a single-cabinet UPS  Dual-cabinet UPS: The UPS has one power cabinet and one bypass cabinet. The following figure shows the installation position for the top air-flow cabinet.
  • Page 9: Product Structure

    UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 2 Product Overview 2.2 Product Structure Only one of the top air-flow cabinets of the multi-cabinet UPS has the fan transit unit and power switch. Figure 2-5 Top air-flow cabinet structure (1) Fan transit unit...
  • Page 10 UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 2 Product Overview Figure 2-6 Side view of the top air-flow cabinet (unit: mm) Issue Draft A (2016-12-09) Huawei Proprietary and Confidential Copyright © Huawei Technologies Co., Ltd.
  • Page 11 UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 2 Product Overview Figure 2-7 Cable trough of the top air-flow cabinet (1) Fan power (2) 24-pin terminal (3) Switch protective (4) Power switch ports (14-pin) port cover Figure 2-8 Fan power port...
  • Page 12: Product Installation

     Check that the fittings comply with the packing list. If some fittings are missing or do not comply with the packing list, record the information and contact your local Huawei office immediately. 3.2 Installation Tools Table 3-1 lists the installation tools.
  • Page 13: Installation And Securing

    UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 3 Product Installation Tool Picture Used To Insulated torque wrench Tighten bolts. Diagonal pliers Cut cable ties. Insulation tape Provide electrical insulation. Brush Clean panels and shells. Protective gloves Protect hands. ESD gloves Protect devices from ESD.
  • Page 14: Securing The Top Air-Flow Cabinet Used For A Single-Cabinet Ups

    UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 3 Product Installation Before installation, ensure that the UPS has completely powered off and that the UPS input and output power cables and battery cables are disconnected. During installation, wear insulation gloves.
  • Page 15 UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 3 Product Installation Figure 3-1 Removing the rear cover from the UPS cabinet Step 2 Remove the rear cover fasteners. Issue Draft A (2016-12-09) Huawei Proprietary and Confidential Copyright © Huawei Technologies Co., Ltd.
  • Page 16 UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 3 Product Installation Figure 3-2 Removing the rear cover fasteners Step 3 Remove the rear cover from the top air-flow cabinet and put the cover away. Issue Draft A (2016-12-09) Huawei Proprietary and Confidential...
  • Page 17 UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 3 Product Installation Figure 3-3 Removing the rear cover from the top air-flow cabinet Step 4 Move the top air-flow cabinet to the rear of the UPS cabinet. Step 5 Adjust the four anchor bolts of the top air-flow cabinet to make it as high as the UPS cabinet.
  • Page 18 UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 3 Product Installation Figure 3-4 Connecting connection plates (200K-FM) Figure 3-5 shows the connection method for the 200K-SM and 300K-SM/SMT. Remove the connection plates from the top air-flow cabinet shown in Figure 3-4 and use connection plates in the fitting bag to connect the cabinets.
  • Page 19 UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 3 Product Installation Figure 3-5 Connecting connection plates (200K-SM or 300K-SM/SMT)  Top air-flow cabinet with a PC board When combining the top air-flow cabinet with the 200K-FM, remove the highest connection plates from the top air-flow cabinet if the top air-flow cabinet has a PC board.
  • Page 20 UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 3 Product Installation Figure 3-6 Connecting connection plates (200K-FM) Figure 3-7 shows the connection method for the 200K-SM and 300K-SM/SMT. Remove the connection plates from the top air-flow cabinet shown in Figure 3-4 and use connection plates in the fitting bag to connect the cabinets.
  • Page 21 UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 3 Product Installation Figure 3-7 Connecting connection plates (200K-SM or 300K-SM/SMT) Step 7 (Optional) If the UPS is installed against a wall, reinstall the rear cover for the top air-flow cabinet, remove the left and right side panels from the top air-flow cabinet, and put the side...
  • Page 22 UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 3 Product Installation Figure 3-8 Installing the bottom plates There are three bottom plates in the fitting bag of each top air-flow cabinet and the bottom plates are numbered. Choose one of the following two combinations based on the UPS cabinet onsite.
  • Page 23: Securing The Top Air-Flow Cabinets Used For A Multi-Cabinet Ups

    UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 3 Product Installation 3.3.2 Securing the Top Air-flow Cabinets Used for a Multi-Cabinet UPS Prerequisites  A dual-cabinet UPS can be installed against a wall, but a four-cabinet UPS cannot be installed against a wall.
  • Page 24 UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 3 Product Installation The top air-flow cabinet is 350 mm deep. Procedure Step 1 Remove the rear cover from the UPS, as shown in Figure 3-1. Step 2 Remove the rear cover fasteners, as shown in Figure 3-2.
  • Page 25 UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 3 Product Installation Figure 3-11 Removing the side panels from the top air-flow cabinet  For a dual-cabinet UPS, remove the side panel between top air-flow cabinets 1 and 2, as shown in Figure 2-3.
  • Page 26 UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 3 Product Installation Figure 3-12 Removing the PC board from the top air-flow cabinet Step 9 Remove the bottom sealing plates from the top air-flow cabinets. Figure 3-13 Removing a bottom sealing plate...
  • Page 27: Cable Connection

    UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 3 Product Installation Figure 3-14 Installing anchor baffle plates Step 12 (For a dual-cabinet UPS, optional) If the UPS is installed against a wall, reinstall the rear covers for the top air-flow cabinets, remove the left and right side panels from the top air-flow...
  • Page 28 UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 3 Product Installation Figure 3-15 Removing the cable trough cover and fan interconnection terminal protective cover Step 2 Connect the ground cable of the top air-flow cabinet to the nearest beam of the UPS cabinet.
  • Page 29 UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 3 Product Installation Figure 3-17 Connecting the power cable of the top air-flow cabinet to the UPS (300K-SM) Figure 3-18 Connecting the power cable of the top air-flow cabinet to the UPS (200K-FM) Connect the signal cable (04093521-01) of the top air-flow cabinet routed out from the fan transit unit to the J23 and J29 ports on the UPS parallel board.
  • Page 30 UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 3 Product Installation Figure 3-19 Connecting the power cable and signal cable of the top air-flow cabinet (300K-SM) Issue Draft A (2016-12-09) Huawei Proprietary and Confidential Copyright © Huawei Technologies Co., Ltd.
  • Page 31 UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 3 Product Installation Figure 3-20 Connecting the signal cable of the top air-flow cabinet (200K-FM) Step 4 Take out cable trough side panels from the fitting bag and install them on the two sides of the cable trough of the top air-flow cabinet.
  • Page 32: Connecting Cables To The Top Air-Flow Cabinets Used For A Multi-Cabinet Ups

    UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 3 Product Installation Figure 3-21 Installing side panels for the cable trough Step 5 Reinstall the cable trough cover, fan interconnection terminal protective cover, and rear cover or side panel of the top air-flow cabinet.
  • Page 33 UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 3 Product Installation Figure 3-22 Connecting the power cable and signal cable of the top air-flow cabinet (400K-FM) Issue Draft A (2016-12-09) Huawei Proprietary and Confidential Copyright © Huawei Technologies Co., Ltd.
  • Page 34 UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 3 Product Installation Figure 3-23 Connecting the power cable of the top air-flow cabinet to the UPS (400K-FM)  Figure 3-24 Figure 3-25 show the cabling mode for the 800K-FM. Issue Draft A (2016-12-09) Huawei Proprietary and Confidential Copyright ©...
  • Page 35 UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 3 Product Installation Figure 3-24 Connecting the power cable and signal cable of the top air-flow cabinet (800K-FM) Issue Draft A (2016-12-09) Huawei Proprietary and Confidential Copyright © Huawei Technologies Co., Ltd.
  • Page 36 UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 3 Product Installation Figure 3-25 Connecting the power cable of the top air-flow cabinet to the UPS (800K-FM) Step 4 Remove the short-circuit terminals from the fan power port in the cable trough of top air-flow cabinet 1 (with a fan transit unit and a power switch) based on the number of top air-flow cabinets (1–4) that need to be connected to the UPS.
  • Page 37 UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 3 Product Installation Step 5 Connect the fan power cables for each top air-flow cabinet. Figure 3-27 Figure 3-28 show the cable connections for a dual-cabinet UPS. Figure 3-29 Figure 3-30 show the cable connections for a four-cabinet UPS.
  • Page 38 UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 3 Product Installation Figure 3-29 Connecting fan power cables (800K-FM) Figure 3-30 Connection diagram of fan power cables (800K-FM) Step 6 Take out cable trough side panels from the fitting bag and install them on the two sides of the cable trough of the top air-flow cabinet.
  • Page 39: User Settings

    UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 4 User Settings User Settings Step 1 Choose System Info > Settings > Advanced Param., and set Top outlet fan to Enable. Figure 4-1 Setting the top air-flow cabinet on the LCD Step 2 Remove the power switch protective cover from the top air-flow cabinet.
  • Page 40 UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 4 User Settings Figure 4-2 Removing the power switch protective cover Step 3 Turn on the switch of the top air-flow cabinet and reinstall the protective cover. ----End Issue Draft A (2016-12-09) Huawei Proprietary and Confidential Copyright ©...
  • Page 41: Replacing A Fan

    UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 5 Replacing a Fan Replacing a Fan Fans are hot during operation. Exercise caution to avoid scalds. Step 1 Remove the power switch protective cover, as shown in Figure 4-2, and turn off the switch.
  • Page 42 UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual 5 Replacing a Fan Figure 5-2 Taking out a fan assembly Step 5 Remove the faulty fan and install a normal fan. Figure 5-3 Removing a fan Step 6 Reinstall the fan assembly on the top air-flow cabinet.
  • Page 43: A Acronyms And Abbreviations

    UPS5000-(200 kVA-800 kVA) Top Air-flow Cabinet User Manual A Acronyms and Abbreviations Acronyms and Abbreviations uninterruptible power system Issue Draft A (2016-12-09) Huawei Proprietary and Confidential Copyright © Huawei Technologies Co., Ltd.

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