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Summary of Contents for Rotem SuperGuard
- Page 1 SuperGuard and Piguard Plus Precision Controller System Installation and User Manual P/N: 110086...
- Page 2 In no event will ROTEM be liable to a user or any third party for any direct, indirect, special, consequential or incidental damages, including but not limited to any damage or injury to...
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Page 3: Table Of Contents
3.2.2 Piguard ........................9 Features ......................10 Network Diagrams.................... 11 Getting Started ................... 13 SuperGuard Keyboard ..................14 SuperGuard Main Screen ................15 Hot Keys ......................16 SuperGuard Setup ................... 18 Main Menu ......................19 Control Menu ....................20 Temp Curve ...................... 20 Min. - Page 4 6.10 Extra System ....................36 6.11 Time Clocks ...................... 36 Management Menu ..................37 Animal Inventory ....................37 Day & Group ..................... 37 Alarm Setting....................38 Alarm Reset ...................... 39 Version......................39 Read From Plug ....................39 Write To Plug ....................40 History Menu ....................
- Page 5 12.1 Environmental Protection................54 12.2 Sensors and Shielded Wiring ................54 12.3 Installation and Electrical Connections ............55 12.4 SuperGuard/Piguard Plus Wiring Diagrams........... 56 12.5 Dip Switch Configuration ................62...
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Page 6: Front Matter
Read this manual before operating your Rotem product. Using this equipment for any other purpose or in a way not within the operating recommendations specified in this manual will void the warranty and may cause personal injury. - Page 7 Rotem will not accept responsibility for damage resulting from the use of this manual. Rotem also reserves the right to make changes and improvements to its products and/or the associated documentation without prior notice.
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Page 8: Precautions
• proper grounding of the inverter's chassis and motor power cable • proper grounding of low voltage cable shield wire • that the controller and inverter cables are kept in separate conduits or wire bundles SuperGuard and Piguard Plus |1.09... -
Page 9: General
3 GENERAL This manual will help you get the most out of your new Rotem controller. Please read the manual before installing and configuring your SuperGuard/Piguard Plus system. Using this equipment for any other purpose or in a way not within the operating recommendations specified in this manual will void the warranty and may cause personal injury. -
Page 10: Features
Up to 8 heavy duty relays (1 HP) On/Off/Auto override switches Static pressure control (optional) 4 analog outputs (0 - 10 volts) Variable speed fan output with bypass Water, feed, and humidity control Automatic calibration of curtains SuperGuard and Piguard Plus |1.09... -
Page 11: Network Diagrams
3.4 Network Diagrams The following diagrams illustrate sample SuperGuard – Piguard Plus networks. Figure 1: SuperGuard – Piguard Plus – MUX Network SuperGuard and Piguard Plus |1.09... - Page 12 Figure 2: SuperGuard – Piguard Plus – Communicator Network SuperGuard and Piguard Plus |1.09...
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Page 13: Getting Started
Device: Follow the instructions from page 24 regarding the device settings for each room/ Super Guard Management: Follow the instructions from page 30 regarding livestock and alarm management for each room. History menu is for viewing purposes only. SuperGuard and Piguard Plus |1.09... -
Page 14: Superguard Keyboard
The enter key is a confirmation key. Numeric Pad The Number keys are pressed to type a number and when numbers should be selected. Moreover, those keys are used for Hot Keys purposes. Delete The 'Delete' key erases typing mistakes. SuperGuard and Piguard Plus |1.09... -
Page 15: Superguard Main Screen
LEVEL NOTE: The main screen shows basic information regarding rooms controlled by the SuperGuard, depending on what equipment is plugged in. Other parameters like static pressure (PRESS), outside temperature (OUT), level, message and offset are also shown on the main screen when they are plugged in. -
Page 16: Hot Keys
The temperature hot screen shows important information regarding the status of temperature sensors attached to the SuperGuard. The average temperature is defined in Table 6.6, is displayed on the upper left side and shows the average of temperature sensors T1 through T4. - Page 17 Day number MIN: Minimum value measured on that day AVG: Average value calculated on the measured temperatures through the whole day MAX: Maximum value measured on that day TEMPERATURE ROOM 70.5 74.3 76.1 71.3 76.3 76.5 SuperGuard and Piguard Plus |1.09...
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Page 18: Superguard Setup
To go to the SuperGuard Setup screen: • Press Room '0' > "Enter" > Menu from any of the main screens. The SuperGuard setup is a procedure for customizing the SuperGuard and Piguard units to match the system. SuperGuard ===COMM.=== SuperGuard# PC. -
Page 19: Main Menu
Define the Piguard' numbers in a sequential order without skipping Total Rooms digits. For example: 1, 2, 3, 4... If not set this way, the SuperGuard does not detect any Piguard Pluses. After defining the number of Piguard Plus controllers, the SuperGuard begins a search to find the controllers defined. -
Page 20: Control Menu
• Soft Min/Max by Day • Min/Max by Time of Day • Soft Min/Max by Time • Cold/Warm (refer to Setting Cold Warm Levels, page 22) • By Weight (refer to By Weight, page 23) SuperGuard and Piguard Plus |1.09... - Page 21 By Weight determines the ventilation by the total projected weight of the animals. By Day Soft Minimum By Day Min Cold Min Warm Soft Minimum By Time From Time Min Cold Min Warm 8:00 20:00 By Time From Time 8:00 20:00 Cold/Warm Min Level SuperGuard and Piguard Plus |1.09...
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Page 22: Soft Min Max By Day Levels
4. Set the outside warm temperature (default: +20° C, minimum 0° C, maximum +40° C) 5. Go to Control > System Parameter > Level Control. 6. Select C/W. 7. Go to Control > Min. Max. Level 8. Enter the required ventilation levels. SuperGuard and Piguard Plus |1.09... -
Page 23: By Weight
The By Weight option enables controlling the minimum air flow depending on the number of pigs, their weight and the current outside temperature. When using the Weight option, SuperGuard takes several parameters and calculates the air speed, level of ventilation and cycle time needed to supply the required volume. -
Page 24: Humidity
Wind Delay: Static pressure is affected by wind. This parameter ensures that an alarm is given due to a stable change in pressure and not an accidental one that may have been caused by a wind gust. SuperGuard and Piguard Plus |1.09... -
Page 25: System Parameters
Pre Open: Time setting for curtains to open before fans activate. This parameter ensures that the curtains are open before fan activity. • Alarm Minimum Level: From what level you wish to activate low static pressure alarm. 5.5 System Parameters This screen sets the SuperGuard general parameters. SYSTEM PARAMETERS =====TEMP===== Offset► Band Cool Factor Cold Above TRG 3.0... - Page 26 Curve: If Yes – Min max table curve between the days. NO – Works according to previous line until current day. Level Control: Five options for the min max table method: by days, soft minimum by days, by time, soft minimum by time, cold/warm. SuperGuard and Piguard Plus |1.09...
- Page 27 The stage counter resets automatically each time the curtains reach a limit point to prevent excessive calibration. INLETS Power Fail Cal: When enabled, inlets are calibrated after a power failure. The inlet opens completely and then closes according to the static pressure at the required position. SuperGuard and Piguard Plus |1.09...
- Page 28 100% and between 79°Fand 77°F there will be a power band between minimum and 100%. Minimum Heat: Minimum heaters operation for safety measures. This parameter refers to both var. heat 1 and var. heat 2. SuperGuard and Piguard Plus |1.09...
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Page 29: Control Mode
All alarms are disabled • A flashing massage appears while displaying temperature. • "E" appears in Piguard and "Empty House" in SuperGuard. Setting controller to Normal or Empty mode inserts an event to History/Event table SuperGuard and Piguard Plus |1.09... -
Page 30: Device Menu
Low: Maximum level is user determined; minimum level is zero. NOTE: In Low, the maximum level is the Minimum Motor Speed. 6.2 Vent Levels The SuperGuard provides up to 30 programmable ventilation levels. NOTE: When employing the Ventilation by Weight option, the On/Off times don't appear. VENT LEVELS... - Page 31 The following table is an example of a proper ventilation setting. Note that tunnel is not noticeable on the current table and is set according to the system parameter- 1 tunnel level. Tunnel Fans Diff SuperGuard and Piguard Plus |1.09...
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Page 32: Variable Fan Levels
The percentage for a half full circle represents the fan operation percentage in off mode during cycle operation. 6.4 Curtain Levels This screen sets the levels to which the curtains are opened. CURTAIN (%) Crt. 4 Crt. 1 Crt. 2 Crt. 3 Tun. inlet …30 SuperGuard and Piguard Plus |1.09... -
Page 33: Circulation Fan
You can also run the tunnel curtain under pressure control. In that event, the percent open settings become minimum settings. When the side vents are at 100%, if pressure requires, the SuperGuard Piguard Plus opens the tunnel curtain to maintain the pressure setting. -
Page 34: Cool Pad
The cooling system turns on the amount above specified in the column ‘Diff’ and turns off when the temperature drops the amount specified in the band. Stop Activate Band Temp. Activate Temp Band (Diff) Stop SuperGuard and Piguard Plus |1.09... -
Page 35: Foggers
LIGHT From 14:0010 12:00 16:00 6.9 Feed Set from what hour to what hour you want the feeding to take place, there are up to five programmable lines. FEED From 10:00 12:00 14:00 16:00 SuperGuard and Piguard Plus |1.09... -
Page 36: Extra System
6.11 Time Clocks TIME CLOCKS From 10:00 12:00 14:00 16:00 This is a simple device definition table with operation time and cycle. There are up to five functions (relays) available to program as time clocks. SuperGuard and Piguard Plus |1.09... -
Page 37: Management Menu
New Group: To start a new group, select YES under a new group fragment and the controller automatically increases the group number by one and sets the growth day to 1. CAUTION When starting a new group, history is deleted! • Group No.: You can manually change the group number. SuperGuard and Piguard Plus |1.09... -
Page 38: Alarm Setting
Emergency Temp.: The temperature beyond which the controller goes into emergency mode and an alarm is activated. • Low Temp: Variable Speed Stop (Yes/No): When in low temperature alarm, decide whether to keep variable speed in minimum operation or totally shut down the function. SuperGuard and Piguard Plus |1.09... -
Page 39: Alarm Reset
Read from Plug? Gold data plug SELECT SETTING NO◄ 1. Room No.1 2. Room No.2 3. <NO SETTING> …8. Use the arrow keys to shift from NO to YES and press Enter to read from data plug. SuperGuard and Piguard Plus |1.09... -
Page 40: Write To Plug
On the Gold Data plug, select the >NO SETTING> option to create a new setting or overwrite an existing one. ENTER SETTING NAME Name: Room No. 1 To Change ARROWS ENTER, Abort MENU Press ENTER to load data to the plug. SuperGuard and Piguard Plus |1.09... -
Page 41: History Menu
TEMPERATURE 76.0 78.6 80.0 75.0 77.0 80.0 8.2 Humidity HUMIDITY AVG. 55.0 60.0 67.0 55.0 60.0 66.0 • Sensors: Data collection for minimum, maximum and average in temperature and humidity for the last 100 days SuperGuard and Piguard Plus |1.09... -
Page 42: Water
DAILY • DAY: Growth day • DAILY: Daily consumption • %: Percent change from previous day 8.4 Feed FEED DAILY • DAY: Growth day • DAILY: Daily consumption • %: Percent change from previous day SuperGuard and Piguard Plus |1.09... -
Page 43: Mortality
• TOTAL: Mortality total since growth day one 8.6 Heater HEATER ROOM Heat 1 Heat 2 01:05 00:00 00:42 00:00 • The history heater displays the amount of HH:MM the heater was on that day. SuperGuard and Piguard Plus |1.09... -
Page 44: Alarm
14. Sn.1 Out Rng: Sensor out of range 15. Sn.2 Out Rng 16. Sn.3 Out Rng 17. Sn. Not Def: Sensor not defined 18. Aux Alarm: Auxiliary alarm 19. Press. Fail 20. Low S. Press 21. High S. Press SuperGuard and Piguard Plus |1.09... -
Page 45: Event
The events table is similar to the alarms table but without icons. For example: in the table above “Menu #11” means that there was a change of settings in CONTROL Menu 1, Temp Curve Table. SuperGuard and Piguard Plus |1.09... -
Page 46: Calibration Menu
PRESS. CALIB. Value Press ENTER to calib 9.4 Water & Feed Water/feed Water per pulse Feed per pulse The water and feed system operates on a pulse counting method. Enter the amount of feed/water per pulse. SuperGuard and Piguard Plus |1.09... -
Page 47: Installation Menu
10 INSTALLATION MENU The following sections detail how to configure the SuperGuard software. For details on the physical installation, refer to Mechanical Installation Guide, page 54. • Relay Layout • Sensors Layout • Digital Input • Analog Output • Variable Speed Fan •... -
Page 48: Sensors Layout
Input-2 Input-3 None AUX. ALARM: When SuperGuard begins to function, a digital input signal is transmitted to ensure that the alarm is actually on; if not the alarm starts. 10.4 Analog Output In this screen, set the analog outputs to one of the following: •... -
Page 49: Variable Speed Fan
Average +-+- Tunnel +--- Heater 1 +--- Heater 2 -+-+ Heat Lamp 1 -+-- Heat Lamp 2 ---+ Curtain 1 ++-- Cool cell ---- Ex. System 1 ---- ---+ Tun. Curt Var. Heat 1 --+- SuperGuard and Piguard Plus |1.09... -
Page 50: Curtain Setup
Curtain2 Curtain3 Curtain4 Tunnel Inlet Curtain Setup informs the controller how fast your curtains and side inlets move. This information is used to properly calculate automatic inlet advance as well as inlet and curtain positions. SuperGuard and Piguard Plus |1.09... -
Page 51: Fan Air Capacity
• Default weight value: KG; Options: KG or LB • Default temperature unit: Celsius; Options: Celsius or Fahrenheit NOTE: To select the capacity unit, weight value, and temperature unit refer to SuperGuard Setup, page 18. SuperGuard and Piguard Plus |1.09... -
Page 52: Piguard Plus
3. Press SELECT to move through the sensors and the arrows to change temperatures. NOTE: Calibration of humidity sensor is done exactly the same way; the only difference is that instead of measuring temperature, the humidity is measured by an external humidity sensor. SuperGuard and Piguard Plus |1.09... -
Page 53: Test
Ambient Climate Operating temperature range 32º to 122º F (0º to 50º C) Storage temperature range 14º to 158º F (-10º to 70º C) Indoor Applications The equipment is designed for use in indoor applications only! SuperGuard and Piguard Plus |1.09... -
Page 54: Mechanical Installation Guide
• When splicing sensors to longer wires, ensure that the splice is waterproof. Use adhesive lined heat shrink (marine grade) to make waterproof connections. SuperGuard and Piguard Plus |1.09... -
Page 55: Installation And Electrical Connections
Otherwise, the acetic acid will attack the metal parts, including circuitry. • Drill cable entry holes on the bottom of the box only. SuperGuard and Piguard Plus |1.09... -
Page 56: Superguard/Piguard Plus Wiring Diagrams
12.4 SuperGuard/Piguard Plus Wiring Diagrams This image cannot currently be displayed. Figure 4: Communication Wiring Diagram (MUX) SuperGuard and Piguard Plus |1.09... - Page 57 This image cannot currently be displayed. Figure 5: Communication Wiring Diagram (Communicator) SuperGuard and Piguard Plus |1.09...
- Page 58 Figure 6: Piguard Plus Wiring Diagram (Analog Output, Power, Variable Speed, RHS-2) SuperGuard and Piguard Plus |1.09...
- Page 59 Digital Input Dig 1 Dig 3 Dig 2 White Humidity Black Analog Output CAUTION To ensure compliance with EMC 61000-6-3, install an appropriate filter; for example a Rotem filter (P/N: P-EMI), TDK-RSHN-2016 L or similar devices. SuperGuard and Piguard Plus |1.09...
- Page 60 Figure 7: Wiring Diagram of Main Voltage Section Showing Filtering NOTE: All the remaining wiring to the main voltage section remains as illustrated in the Piguard Plus Variable Speed Wiring Diagram. SuperGuard and Piguard Plus |1.09...
- Page 61 Figure 8: Piguard Plus Wiring Diagram (Relays, RTS-2) CAUTION Each output requires a 16 amp circuit breaker! Table 5: Wiring Diagram Inputs (B) Number Wire Temperature Sensor SuperGuard and Piguard Plus |1.09...
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Page 62: Dip Switch Configuration
Figure 9: Piguard Plus's CPU Extension Common Black Clock Data White Figure 10: Piguard Plus Wiring Diagram Extension Box SuperGuard and Piguard Plus |1.09... - Page 63 On the Piguard Side connect the Black wire (COM) to Common, the Red wire to CLK (Clock), and the white wire to Data. NOTE: The I2C communication cable (1 Meter) is connected to the extension box and the shield is grounded. Don't extend the cable and keep it far from high power cables. SuperGuard and Piguard Plus |1.09...
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