Siemens SINUMERIK 828D PPU Series Manual
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Siemens SINUMERIK 828D PPU Series Manual

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PPU


SINUMERIK
SINUMERIK 828D
PPU
Manual
Valid for: SINUMERIK 828D
PPU 24x.2 BASIC T
PPU 24x.2 BASIC M
PPU 26x.2
PPU 28x.2
11/2010
6FC5397-2DP10-1BA0
___________________
Preface
___________________
Safety notes
___________________
System overview
___________________
Description
___________________
Application planning
___________________
Installation
___________________
Connecting
___________________
Connectable components
___________________
Technical data
___________________
Appendix
1
2
3
4
5
6
7
8
A

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Summary of Contents for Siemens SINUMERIK 828D PPU Series

  • Page 1 ___________________ Preface ___________________ Safety notes ___________________ System overview SINUMERIK ___________________ Description SINUMERIK 828D ___________________ Application planning ___________________ Installation Manual ___________________ Connecting ___________________ Connectable components ___________________ Technical data ___________________ Appendix Valid for: SINUMERIK 828D PPU 24x.2 BASIC T PPU 24x.2 BASIC M PPU 26x.2 PPU 28x.2 11/2010...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Preface

    ● Researching documentation online Information on DOConCD and direct access to the publications in DOConWEB. ● Customizing documentation based on Siemens content using My Documentation Manager (MDM) (http://www.siemens.com/mdm). ● My Documentation Manager provides you with a range of features for generating your own machine documentation.
  • Page 4 If you have any queries (suggestions, corrections) in relation to this documentation, please send a fax or e-mail to the following address: Fax: +49 9131 98 2176 E-mail (mailto:docu.motioncontrol@siemens.com) SINUMERIK Internet address (http://www.siemens.com/sinumerik) Service & Support If you have any technical questions, please contact our hotline: Europe / Africa...
  • Page 5 (take note of arrows, etc.). This way you avoid mechanical damage to the memory card or the device. ● Only use memory cards that have been approved by Siemens for use with SINUMERIK. Even though the SINUMERIK keeps to the general industry standards for memory cards,...
  • Page 6 Preface Manual, 11/2010, 6FC5397-2DP10-1BA0...

  • Page 7: Table Of Contents

    Table of contents Preface ..............................3 Safety notes............................. 11 Danger notices ..........................11 ESD notices ..........................13 System overview............................15 Variants ............................20 Ordering data ..........................22 Description............................... 25 Features ............................25 Layout ............................26 Type plate ............................30 Operator controls and display elements ..................31 3.4.1 Keyboard and display ........................31 3.4.2 LED front displays........................33 CompactFlash Card ........................34...
  • Page 8 Table of contents 6.3.2 Connecting the power supply...................... 64 DRIVE-CLiQ..........................66 6.4.1 SINAMICS components that can be connected................68 6.4.2 Topology rules for S120 Combi ....................69 6.4.3 Topology rules for S120 Booksize ....................71 6.4.4 Topology rules for Safety Integrated functions ................75 6.4.5 Topology example without Safety Integrated functions ..............
  • Page 9 Table of contents 7.4.3.1 Interfaces ...........................154 7.4.3.2 X1 power supply ........................155 7.4.3.3 X2 PROFINET..........................156 7.4.3.4 X111, X222 and X333 digital inputs/outputs................158 7.4.4 Parameter assignment.......................164 7.4.4.1 Input / output images .........................164 7.4.4.2 Diagnostics via input image .......................167 7.4.5 Technical data..........................169 PP 72/48D 2/2A PN ........................170 7.5.1 Description ..........................170 7.5.2...
  • Page 10 Table of contents Manual, 11/2010, 6FC5397-2DP10-1BA0...

  • Page 11: Safety Notes

    Safety notes Danger notices The following notices are intended firstly for your personal safety and secondly to prevent damage occurring to the product described or any connected devices and machines. Non- observance of the warnings can result in severe personal injury or property damage. DANGER Only appropriately qualified personnel may commission/start-up SINUMERIK equipment.
  • Page 12 Repairs to devices that have been supplied by our company may only be carried out by SIEMENS customer service or by repair centers authorized by SIEMENS. When replacing parts or components, only use those parts that are included in the spare parts list.

  • Page 13: Esd Notices

    Safety notes 1.2 ESD notices ESD notices CAUTION The modules contain electrostatically sensitive devices. Discharge yourself of electrostatic energy before touching the components. The easiest way to do this is to touch a conductive, grounded object immediately beforehand (for example, bare metal parts of control cabinet or the protective ground contact of a socket outlet).
  • Page 14 Safety notes 1.2 ESD notices Manual, 11/2010, 6FC5397-2DP10-1BA0...

  • Page 15: System Overview

    System overview Features SINUMERIK 828D is a tailor-made CNC solution for milling and turning machines in the medium performance range. SINUMERIK 828D is a panel-based CNC (panel processing unit). A CNC, PLC, operator panel and axis control for 6 drives (standard) are combined in one unit. This design provides a high degree of robustness by eliminating the need for hardware interfaces between the CNC electronics board and the operator panel.
  • Page 16 System overview System configuration The SINUMERIK 828D PPU (Panel Processing Unit) combines CNC, PLC, HMI, drive control and communication tasks in a single component. Figure 2-1 SINUMERIK 828D system example Manual, 11/2010, 6FC5397-2DP10-1BA0...
  • Page 17 System overview Figure 2-2 System example with SINAMICS S120 Combi Manual, 11/2010, 6FC5397-2DP10-1BA0...
  • Page 18 System overview Components The following components can be connected to the PPU: ● MCP 310C PN, MCP 483C PN Machine Control Panels Contains the keys and switches required for the operation of a machine (turning or milling machine). ● PLC I/O devices PP 72/48D PN, PP 72/48D 2/2A PN The modules are used to connect digital inputs/outputs and have the following key features: –...
  • Page 19 System overview Communication The following interfaces can be used for communication between the SINUMERIK 828D system components: ● X100, X101, X102:DRIVE-CLiQ ● PN1, PN2:PLC I/O Interface ● X127, X130:Industrial Ethernet ● X140:RS232 Note MAC addresses The MAC addresses required for establishing the PLC I/O Interface and Industrial Ethernet communication networks are printed on the type plate of the PPU.

  • Page 20: Variants

    System overview 2.1 Variants Variants Overview The SINUMERIK 828D is available in different versions (horizontal or vertical; turning or milling) as well as with different performance levels. For the PPU 24x.2 a distinction is made between the turning and milling versions. When booting, the preconfigured technology-specific system software automatically scales itself as a result of the hardware that is found.
  • Page 21 System overview 2.1 Variants Performance The following table shows the difference between the different versions based on characteristic technical data/features: Table 2- 1 Performance Function PPU 240.2 / 241.2 PPU 260.2 / 261.2 PPU 280.2 / 281.2 BASIC T BASIC M Turning Milling Turning...

  • Page 22: Ordering Data

    System overview 2.2 Ordering data Ordering data Ordering SINUMERIK 828D is generally marketed in sales packages with drives, motors and accessories. For orders, please contact your local Siemens sales representative. Table 2- 2 Components Designation Order number (MLFB) Panel Processing Unit without system software PPU 240.2: BASIC T...
  • Page 23 System overview 2.2 Ordering data Table 2- 3 Accessories Designation Order number (MLFB) SINAUT MD720-3 GSM/GPRS MODEM 6NH9720-3AA00 SINAUT ANT 794-4MR ANTENNA 6NH9860-1AA00 RS232 modem cable 6NH7701-5AN USB-FlashDrive, 2 GB 6ES7648-0DC40-0AA0 SIMATIC DP PN/PN coupler 6ES7158-3AD00-0XA0 Terminal strip converter, 50-pin 6EP5406-5AA00 Cable set comprising: 6EP5306-5BG00...
  • Page 24 System overview 2.2 Ordering data Manual, 11/2010, 6FC5397-2DP10-1BA0...

  • Page 25: Description

    Description Features Operator components The TFT color display has a diagonal size of 10.4" (PPU 26x.2/28x.2) or 8.4" (PPU 24x.2). The resolution is 800 x 600 pixels. The softkeys are arranged in an 8 + 8 layout; this makes the CNC easy to operate using only a very small number of menu levels. The SINUMERIK 828D keyboard is based on a full QWERTY-type design.

  • Page 26: Layout

    Description 3.2 Layout Layout Front ① Protective cover for user interfaces ② Menu back key ③ Alphabetic key group ④ Control key group ⑤ Hotkey group ⑥ Cursor key group ⑦ Numeric key group ⑧ Menu forward key ⑨ 3/8" threads for additional components Figure 3-1 Layout of a vertical PPU Manual, 11/2010, 6FC5397-2DP10-1BA0...
  • Page 27 Description 3.2 Layout ① Protective cover for user interfaces ② Menu back key ③ Alphabetic key group ④ Control key group ⑤ Hotkey group ⑥ Cursor key group ⑦ Numeric key group ⑧ Menu forward key ⑨ 3/8" threads for additional components Figure 3-2 Layout of a horizontal PPU Manual, 11/2010, 6FC5397-2DP10-1BA0...
  • Page 28 Description 3.2 Layout Figure 3-3 Graphic showing a PPU 240 and 241 ① Protective cover for user interfaces ② X127 Ethernet (service socket) ③ RDY, NC, CF status LEDs ④ X125 USB socket ⑤ Slot for CompactFlash (CF) Card Figure 3-4 Interfaces behind protective flap Manual, 11/2010, 6FC5397-2DP10-1BA0...
  • Page 29 Description 3.2 Layout Rear Figure 3-5 Interfaces on the rear side of the PPU Manual, 11/2010, 6FC5397-2DP10-1BA0...

  • Page 30: Type Plate

    Description 3.3 Type plate Type plate The PPU type plate is located on the rear side. Note The information contained in each field of the type plate on the current control unit may differ from the information presented in this manual (for example, a later product version, approvals and marks that have not yet been issued, etc., may be shown).

  • Page 31: Operator Controls And Display Elements

    Description 3.4 Operator controls and display elements Operator controls and display elements 3.4.1 Keyboard and display Keyboard Several keys and key pads are installed on the operator panel front: ● The alphabetic key group contains the letters A ... Z and the space character for entering text.
  • Page 32 Description 3.4 Operator controls and display elements The keys used on the operator panel front along with the corresponding function keys on the PC keyboard are shown in the following overview. Function corresponds to PC Function corresponds to PC key function key function Backspace Tabulator...

  • Page 33: Led Front Displays

    Description 3.4 Operator controls and display elements 3.4.2 LED front displays The three LEDs located behind the protective flap on the front side of the PPU mean the following: Table 3- 1 NC status LED displays Name Color Status Meaning Green NC Ready and PLC in run mode.

  • Page 34: Compactflash Card

    Description 3.5 CompactFlash Card CompactFlash Card 3.5.1 CompactFlash Card with system software and for user data Overview The PPU has two slots for CompactFlash Cards: ● The slot for the optional user CompactFlash Card is located at the front behind the protective flap.

  • Page 35: Inserting The System Compactflash Card

    Description 3.5 CompactFlash Card CompactFlash Card for user data You can write to the user CompactFlash Card as follows: ● The user CompactFlash Card is inserted in the front slot of the PPU and is written to via the operating software. ●...
  • Page 36 Description 3.5 CompactFlash Card Location of the system software card slot ① M3 screw ② Metal cover ③ Slot Procedure NOTICE ESD: you must discharge yourself at the cabinet or ground terminal before touching a CompactFlash Card. CAUTION The CompactFlash Cards may only be inserted or removed when the control unit is disconnected from the power supply.
  • Page 37 Description 3.5 CompactFlash Card ② 3. Swing the metal cover to the side and remove. 4. Pull out the CompactFlash Card sideways. ③ 5. Gently insert the new CompactFlash Card into slot until it clicks into place. ② 6. Re-attach the metal cover by first guiding it in backward, then tilting into the end ①...
  • Page 38 Description 3.5 CompactFlash Card Manual, 11/2010, 6FC5397-2DP10-1BA0...

  • Page 39: Application Planning

    Application planning Secondary electrical conditions 4.1.1 Protective Separation as per EN 61800-5-1 Protective separation of the interfaces Note By using an extra-low voltage, all interfaces have protective separation according to Class DVC A (SELV/PELV). 4.1.2 Grounding concept Components The SINUMERIK 828D system consists of a number of individual components which have been designed so that the system complies with the appropriate EMC and safety standards.
  • Page 40 Application planning 4.1 Secondary electrical conditions Shielded signal cable with reference ground Motor Encoder Equipotential bonding conductor Protective connection (via metal design or green-yellow protective conductors) Figure 4-1 Grounding concept The following rules apply for external cable cross sections: ● PA cross-section ≥ 10 mm ●...

  • Page 41: Ri Suppression Measures

    However, if the system cannot operate without them, then the cable shields must be connected at both ends. Furthermore, the non-Siemens device must be connected to the controller via an equipotential bonding cable.
  • Page 42 Application planning 4.1 Secondary electrical conditions ● If signal lines cannot be routed a sufficient distance away from other cables, they must be installed in grounded cable ducts (metal). ● The clearance (interference injection area) between the following lines must be kept to a minimum: –...

  • Page 43: Climatic And Mechanical Environmental Conditions

    Application planning 4.2 Climatic and mechanical environmental conditions Climatic and mechanical environmental conditions 4.2.1 Ambient conditions Observing the ambient conditions The controller is tested for compliance with the ambient conditions specified below. Fault- free operation is only ensured if: ● These ambient conditions are maintained when storing, transporting and operating the equipment.

  • Page 44: Transport And Storage Conditions

    Application planning 4.2 Climatic and mechanical environmental conditions 4.2.2 Transport and Storage Conditions Components in original packaging The following specifications apply to components in transport packaging: Table 4- 1 Climatic environmental conditions Transport Storage Standard / class EN 60721-3-2 / 2K4 EN 60721-3-1 / 1K4 Temperature range -20 ...

  • Page 45: Operating Conditions

    Application planning 4.2 Climatic and mechanical environmental conditions 4.2.3 Operating Conditions NOTICE Before commissioning components with display, remove the foil which is used to protect the components during transport. Climatic environmental conditions If the specified values cannot be maintained, then a heat exchanger or air conditioner must be provided.
  • Page 46 The user must consider interference radiation for the complete system. Particular attention should be paid to cabling. Please contact your sales representative for assistance and support. If compliance with limit value class C2 is required, please contact your local Siemens sales partner. NOTICE Please see the relevant SINAMICS documentation for EMC notes on how to deal with line filters and reactors.

  • Page 47: Recycling And Disposal

    Application planning 4.3 Recycling and disposal Recycling and disposal Products should be disposed of corresponding to the relevant national regulations. The products described in this manual can be mostly recycled due to the fact that they contain very few damaging substances. To recycle and dispose of your old device in an environmentally friendly way, please contact an appropriate disposal company.
  • Page 48 Application planning 4.3 Recycling and disposal Manual, 11/2010, 6FC5397-2DP10-1BA0...

  • Page 49: Installation

    Installation Safety notes PPU modules may only be installed in housings, cabinets or in isolated electrical business establishments. Housings, cabinets, or isolated electrical business establishments may only be accessed by trained or authorized personnel. DANGER The system must be voltage-free when mounting the SINUMERIK 828D. Control cabinet manufacture You can find out more about this subject in the system manual on "Control Cabinet Integration for SINAMICS S120 Booksize / SIMODRIVE".

  • Page 50: Designs

    Installation 5.2 Designs Designs Basic design The PPU is secured with special tensioning elements and tensioners in the operator panel housing. The tensioners are included in the scope of delivery. NOTICE Mounting the PPU The maximum permissible tightening torque for the tensioning screws is 0.5 Nm and this value must not be exceeded.
  • Page 51 Installation 5.2 Designs PPU horizontal ① Mounting frame ② Seal area ③ Pressure point for tensioners Figure 5-1 Horizontal PPU panel cutout Manual, 11/2010, 6FC5397-2DP10-1BA0...
  • Page 52 Installation 5.2 Designs ① Mounting frame Figure 5-2 Clearance for ventilation and cables in the horizontal PPU Manual, 11/2010, 6FC5397-2DP10-1BA0...
  • Page 53 Installation 5.2 Designs ① Mounting frame ② Tensioner (10 parts) ③ Seal ④ Shield contact ⑤ Grounding screw M5 ⑥ Interfaces Figure 5-3 Horizontal PPU mounting Manual, 11/2010, 6FC5397-2DP10-1BA0...
  • Page 54 Installation 5.2 Designs PPU vertical ① Mounting frame ② Pressure point for tensioners ③ Seal area Figure 5-4 Vertical PPU panel cutout Manual, 11/2010, 6FC5397-2DP10-1BA0...
  • Page 55 Installation 5.2 Designs ① Mounting frame Figure 5-5 Clearance for ventilation and cables in the vertical PPU Manual, 11/2010, 6FC5397-2DP10-1BA0...
  • Page 56 Installation 5.2 Designs ① Mounting frame ② Tensioner (10 parts) ③ Seal ④ Shield contact ⑤ Grounding screw M5 ⑥ Interfaces Figure 5-6 Vertical PPU mounting Manual, 11/2010, 6FC5397-2DP10-1BA0...

  • Page 57: Dimension Drawings

    Installation 5.3 Dimension drawings Dimension drawings PPU horizontal Figure 5-7 Horizontal PPU dimensioning Manual, 11/2010, 6FC5397-2DP10-1BA0...
  • Page 58 Installation 5.3 Dimension drawings PPU vertical Figure 5-8 Vertical PPU dimensioning Manual, 11/2010, 6FC5397-2DP10-1BA0...

  • Page 59: Connecting

    Connecting Interface overview Interface overview Table 6- 1 Overview of the interfaces Interface Designation Connector type Front Ethernet (PC connection) X127 RJ45 socket X125 USB socket CompactFlash Card for X145 50-pin socket user data Rear DRIVE-CLiQ X100, X101, X102 DRIVE-CLiQ socket Ethernet (factory) IE2/NET X130 RJ45 socket...
  • Page 60 Connecting 6.1 Interface overview Connection options The following can be connected to a PPU: ● Up to 2 electronic handwheels, including the handwheel signals of a mini handheld unit. ● Up to 3 (PPU 240/241) or 4 (PPU 260/261) or 5 (PPU 280/281) I/O modules (analog/digital).
  • Page 61 Connecting 6.1 Interface overview Figure 6-1 PPU connection options Manual, 11/2010, 6FC5397-2DP10-1BA0...

  • Page 62: Addressing The I/O Modules

    Connecting 6.2 Addressing the I/O modules Addressing the I/O modules IP addresses of the I/O modules You can find the DIP switch S1 for the IP address of the appropriate I/O module in the following table. In this case, the maximum configuration with I/O modules, bus coupler and machine control panel via the PLC I/O interface based on PROFINET is taken into consideration.

  • Page 63: Power Supply Connection

    Connecting 6.3 Power supply connection Power supply connection 6.3.1 Requirements for the power supply Pin assignment Table 6- 2 Pin assignment at X1 screw-type terminal block Signal name Signal type Meaning 24 V DC power supply Ground Protective ground External 24 V power supply Interface X1 is intended exclusively for the connection of the external 24 V power supply, e.g.

  • Page 64: Connecting The Power Supply

    Connecting 6.3 Power supply connection Table 6- 4 Requirements of the DC power supply Rated voltage According to EN 61131-2 24 V DC Voltage range (mean value) 20.4 V DC to 28.8 V DC Voltage range (dynamic) 18.5 to 30.2 V DC Voltage ripple peak-to-peak 5% (unfiltered 6-pulse rectification)
  • Page 65 Connecting 6.3 Power supply connection Power cables Table 6- 5 Cable specification for X1 Features Version Connection option Up to 2.5 mm Current carrying capacity max. 10 A Max. cable length 10 m Use flexible cables with a cross-section of 0.25 to 2.5 mm (or AWG 23 to AWG 13) for wiring the power supply according to the maximum occurring current.

  • Page 66: Drive-Cliq

    Connecting 6.4 DRIVE-CLiQ DRIVE-CLiQ Pin assignment Table 6- 6 Pin assignment at X100 - X102 Signal name Signal type Meaning Transmit data + Transmit data - Receive data + Reserved Reserved Receive data - Reserved Reserved Reserved Reserved Properties DRIVE-CLiQ has the following properties: ●...
  • Page 67 Connecting 6.4 DRIVE-CLiQ Cable specification Table 6- 7 Cable specification for X100 - X102 Feature Version Connector type RJ45 socket with 180° cable outlet Cable type MOTION-CONNECT Order number 6FX2002-1DC00-1□□0 Max. cable length 70 m Blanking cover for DRIVE-CLiQ interface: Tyco, order no.: 969556-5 Additional references For information about the components mentioned in this Chapter (design, connection, configuring, configuration, etc.) see...

  • Page 68: Sinamics Components That Can Be Connected

    Connecting 6.4 DRIVE-CLiQ 6.4.1 SINAMICS components that can be connected Components As a rule, all SINAMICS components approved for SINUMERIK 828D can be connected using DRIVE-CLiQ. Table 6- 8 Components with DRIVE-CLiQ Component Description Active / Basic / Smart Line Line Modules provide the central power supply to the DC link.

  • Page 69: Topology Rules For S120 Combi

    Connecting 6.4 DRIVE-CLiQ 6.4.2 Topology rules for S120 Combi Topology rules for DRIVE-CLiQ There are fixed DRIVE-CLiQ topology rules for the S120 Combi. These rules must be observed. If these rules are violated, then a corresponding alarm is displayed. Assigning the DRIVE-CLiQ interfaces Table 6- 9 Assigning the DRIVE-CLiQ interfaces on the S120 Combi DRIVE-CLiQ interface...
  • Page 70 Connecting 6.4 DRIVE-CLiQ Table 6- 11 Assigning the DRIVE-CLiQ interfaces of the expansion axes DRIVE-CLiQ interface Connection with First Single Motor Module X200 X102 of the PPU X201 X200 of the second Single Motor Module X202 Motor encoder for feedrate 1st expansion axis (via Sensor Module) Second Single Motor Module X200 X201 of the first Single Motor Module...

  • Page 71: Topology Rules For S120 Booksize

    Connecting 6.4 DRIVE-CLiQ 6.4.3 Topology rules for S120 Booksize Introduction The following rules apply for wiring components with DRIVE-CLiQ. A distinction is made between DRIVE-CLiQ rules, which must always be observed, and recommended rules, which, when observed, do not require any subsequent changes to the topology when expansions are made.
  • Page 72 Connecting 6.4 DRIVE-CLiQ ● Ring wiring is not permitted. ● Components must not be double-wired. Figure 6-2 Example: DRIVE-CLiQ line at terminal X103 of a Control Unit ● Only one Line Module can be connected to a Control Unit. Further Line Modules may be connected in parallel to this Line Module.
  • Page 73 Connecting 6.4 DRIVE-CLiQ To enable the function "Automatic configuration" to assign the encoders to the drives, the recommended rules below must be observed. Recommended rules ● The DRIVE-CLiQ cable from the Control Unit must be connected as follows: – To X200 of the first booksize power unit –...
  • Page 74 Connecting 6.4 DRIVE-CLiQ Figure 6-4 Example: Topology with VSM for booksize and chassis components Component VSM connection Active Line Module booksize X202 Active Line Module (chassis) X402 Power Modules The VSM is not supported. Manual, 11/2010, 6FC5397-2DP10-1BA0...

  • Page 75: Topology Rules For Safety Integrated Functions

    Connecting 6.4 DRIVE-CLiQ 6.4.4 Topology rules for Safety Integrated functions Number Port 1 at the PPU Port 2 at the PPU Port 3 at the PPU Topology example, see of axes X100 X101 X102 the diagram: SINAMICS S120 booksize 1 x LM 1 x TM54F not used 4 x MoMo...

  • Page 76: Topology Example Without Safety Integrated Functions

    Connecting 6.4 DRIVE-CLiQ 6.4.5 Topology example without Safety Integrated functions Note These wiring examples are valid using the standard clock cycle setting and do not take into account any Safety Integrated functions. For further notes on Safety Integrated functions, see the SINAMICS S120 Safety Integrated Function Manual.
  • Page 77 Connecting 6.4 DRIVE-CLiQ Topology for the maximum configuration with SINAMICS S120 booksize and eight axes Figure 6-6 DRIVE-CLiQ wiring with NX Manual, 11/2010, 6FC5397-2DP10-1BA0...
  • Page 78 Connecting 6.4 DRIVE-CLiQ Topology with SINAMICS S120 chassis and SINAMICS S120 booksize and eight axes Figure 6-7 DRIVE-CLiQ wiring with NX Manual, 11/2010, 6FC5397-2DP10-1BA0...

  • Page 79: Topology Example With Safety Integrated Functions

    Connecting 6.4 DRIVE-CLiQ 6.4.6 Topology example with Safety Integrated functions Note Additional notes on Safety Integrated functions are available under: SINAMICS S120 Safety Integrated Function Manual. Topology with SINAMICS S120 booksize and six plus two axes Figure 6-8 DRIVE-CLiQ wiring with Safety Integrated functions and NX Manual, 11/2010, 6FC5397-2DP10-1BA0...
  • Page 80 Connecting 6.4 DRIVE-CLiQ Topology with SINAMICS S120 booksize and five plus three axes Figure 6-9 DRIVE-CLiQ wiring with Safety Integrated functions and NX NOTICE Please note the following conditions for the examples below: 1. Chassis Line Modules must be based on a DAC-ASIC 2.
  • Page 81 Connecting 6.4 DRIVE-CLiQ Topology with SINAMICS S120 chassis and SINAMICS S120 booksize and six axes Figure 6-10 DRIVE-CLiQ wiring with Safety Integrated functions and without NX Manual, 11/2010, 6FC5397-2DP10-1BA0...
  • Page 82 Connecting 6.4 DRIVE-CLiQ Topology with SINAMICS S120 chassis and SINAMICS S120 booksize and eight axes Figure 6-11 Example with Safety Integrated functions and with NX Note You can find an example with SINAMICS S120 Combi and Safety Integrated functions under System overview (Page 15) or in the SINAMICS S120 Combi Manual.

  • Page 83: Plc I/O Interface

    Connecting 6.5 PLC I/O Interface PLC I/O Interface Pin assignment Table 6- 14 Pin assignment PN1, PN2 Signal name Signal type Meaning Transmit data + Transmit data - Receive data + N.C. Not assigned N.C. Not assigned Receive data - N.C.
  • Page 84 Connecting 6.5 PLC I/O Interface Table 6- 16 LED display PLC I/O Interface status Name Color Status Meaning Fault For the 828D, all possible I/O modules, machine control panels and PN/PN couplers are connected. This is the reason that this status is not relevant for diagnostics.

  • Page 85: Ethernet

    Connecting 6.6 Ethernet Ethernet Pin assignment Table 6- 17 X130, X127 pin assignment Signal name Signal type Meaning Transmit data + Transmit data - Receive data + Receive data - Properties ● The interfaces are designed for full-duplex mode; in other words, the ports can both transmit and receive.
  • Page 86 Connecting 6.6 Ethernet Cable specification Table 6- 19 Cable specification for X130 and X127 Feature Version Connector type RJ45 socket with 180° cable outlet Cable type Industrial Ethernet cable (CAT5) Max. cable length 100 m Note The X127 interface does not support auto crossing. If the Ethernet port of the connected PC or modem does not support auto crossing, then a crossover cable should be used.

  • Page 87: Digital Inputs/Outputs

    Connecting 6.7 Digital inputs/outputs Digital inputs/outputs Pin assignment Table 6- 20 X122 digital inputs/outputs Signal name Meaning Digital input 0 Digital input 1 Digital input 2 Digital input 3 DI16 DI16 Digital input 16 DI17 DI17 Digital input 17 MEXT2 Ground for pins 1...6 P24EXT1 +24 V power supply...
  • Page 88 Connecting 6.7 Digital inputs/outputs Table 6- 22 Digital inputs/outputs X242 Signal name NC variable Meaning Not connected Not connected DIN1 $A_IN[1] Digital NCK input 1 DIN2 $A_IN[2] Digital NCK input 2 DIN3 $A_IN[3] Digital NCK input 3 DIN4 $A_IN[4] Digital NCK input 4 MEXT4 Ground for pins 3...6 P24EXT3...
  • Page 89 Connecting 6.7 Digital inputs/outputs ● 10 signals each can be assigned to connectors X122 and X132 – 6 digital inputs – 4 bidirectional digital inputs/outputs ● 12 inputs and 8 inputs/outputs are used for drive control ● For connectors X242 and X252, there are a total of 8 inputs and 8 outputs available for the NCK.

  • Page 90: Terminal Connection Diagram

    Connecting 6.7 Digital inputs/outputs 6.7.1 Terminal connection diagram The following figure shows the terminal connection diagram for the digital inputs/outputs of a PPU. Figure 6-12 Terminal connection diagram for digital inputs/outputs Manual, 11/2010, 6FC5397-2DP10-1BA0...

  • Page 91: Technical Data

    Connecting 6.7 Digital inputs/outputs 6.7.2 Technical data Note An open input is interpreted as "low". NOTICE Terminals MEXT1 ... MEXT4 must be connected for the digital inputs/outputs to function. This can be done as follows:  Connect the ground reference of the digital inputs. ...
  • Page 92 Connecting 6.7 Digital inputs/outputs Digital inputs/outputs Table 6- 26 Technical data of the digital inputs/outputs at X122/X132 Parameter Value As input: Voltage -3 V to 30 V Typical power consumption 10 mA at 24 V DC Signal level (including ripple) High: 15 V to 30 V Low: -3 V to 5 V Signal propagation (rapid inputs)

  • Page 93: Handwheel

    Connecting 6.8 Handwheel Handwheel Pin assignment Table 6- 28 X143 pin assignment Signal name Meaning 5 V DC power supply Ground Handwheel pulses track A, channel 1 Handwheel pulses track A (negated), channel 1 Handwheel pulses track B, channel 1 Handwheel pulses track B (negated), channel 1 5 V DC power supply Ground...

  • Page 94: Usb

    Connecting 6.9 USB A USB-FlashDrive for transferring user and commissioning data can be connected using the USB interfaces X125 (front, behind protective flap) and X135 (rear side). Properties The USB interfaces correspond to the norm and are, therefore, not described in detail here. Table 6- 30 Cable specification for X125 and X135 Features...

  • Page 95: Rs232

    Connecting 6.10 RS232 6.10 RS232 Pin assignment Table 6- 31 X140 pin assignment Signal name Signal type Meaning Not connected Serial receive data Serial transmit data Data terminal ready Ground (reference potential) Ready for operation Switch-on transmit section Clear to send Reserved For connecting the SINAUT MD720-3 GSM modem.
  • Page 96 Connecting 6.10 RS232 Manual, 11/2010, 6FC5397-2DP10-1BA0...

  • Page 97: Connectable Components

    Connectable components MCP 483C PN Description The MCP 483C PN machine control panel enables user-friendly operation of the machine functions. It can be used with a SINUMERIK 828D control for machine-level operation of milling and turning machines. All keys are designed with replaceable caps for machine-specific adaptations. The key caps can be freely inscribed using laser.

  • Page 98: Operator Controls And Display Elements

    Connectable components 7.1 MCP 483C PN Expansion slots 2 slots for control devices (d = 16 mm). (additional cable set required for control devices, see section: "Spare parts and accessories (Page 116)") Key type Mechanical short-stroke keys. 7.1.1 Operator controls and display elements Operator controls (front) ①...
  • Page 99 Connectable components 7.1 MCP 483C PN Emergency stop circuit Figure 7-2 Emergency Stop circuit EMERGENCY-STOP Press the red Emergency Stop button in emergencies when  people are at risk.  there is the danger of machines or the workpiece being damaged. As a rule, when operating the Emergency Stop button, all drives are brought to a standstill with max.
  • Page 100 Connectable components 7.1 MCP 483C PN Key caps All keys of the MCP 483C PN come with changeable key caps. Refer to the following table for the additional replacement key caps provided for lathes in the accessories pack: Key cap Symbol number Key cap Symbol number...
  • Page 101 Connectable components 7.1 MCP 483C PN Display elements (rear) ① ④ Ground terminal Detail for ② Feed override X30 ③ Spindle override X31 ④ PLC I/O Interface X20/X21 connections ⑤ Slot for emergency stop ⑥ Installation locations for additional control devices (d = 16 mm) ⑦...

  • Page 102: Mounting

    Connectable components 7.1 MCP 483C PN LED for status display When the system is booting, all three LEDs are lit. Name Designation Color Description PowerOK Green Lit: Power supply OK PNSync Green Lit: System software running, STOP state Flashes 0.5 Hz: System software running, RUN state PNFault Not lit: Module is operating without errors;...
  • Page 103 Connectable components 7.1 MCP 483C PN Tension jacks The machine control panel is mounted from the front in a rectangular cutout. It is secured with nine tensioners (tightening torque 0.5 Nm), which are included in the delivery scope. Tensioners can also be obtained as spare parts (see section: "Spare parts and accessories (Page 116)").

  • Page 104: Replacing The Rotary Switch

    Connectable components 7.1 MCP 483C PN 7.1.2.2 Replacing the rotary switch Note For the machine control panel, use only electronic rotary switches. Removing the rotary switch ③ ② 1. Lever the cover off the rotary knob (snap-on connection). ① 2. Remove the nut of collet with a wrench (width 10).
  • Page 105 Connectable components 7.1 MCP 483C PN 7. Tighten the collet nut of the rotary knob by hand and using a torque spanner with 2 Nm torque. ② 8. Place the cover on the rotary knob and snap it into position. ⑦...

  • Page 106: Connecting

    Connectable components 7.1 MCP 483C PN 7.1.3 Connecting Two equivalent connections (Fast Ethernet) are available for establishing the PLC I/O Interface communication network based on PROFINET (see System overview (Page 15)). The Ethernet cables are not included in the scope of delivery. When connecting the machine control panel to the SINUMERIK 828D, please use the preassembled SINAMICS DRIVE- CLiQ signal cables;...
  • Page 107 Connectable components 7.1 MCP 483C PN Power supply interface Connector designation: Connector type: Terminal block, 3-pin plug connector Table 7- 1 X10 pin assignments Signal name Signal type Meaning 24 V potential 24 V ground SHIELD Shield connection PLC I/O Interface pin assignment Connector designation: X20, X21 Connector type:...
  • Page 108 Connectable components 7.1 MCP 483C PN Rotary switch: Feed override X30 / spindle override X31 Connector designation: X30 / X31 Connector type: 2 x 5-pin plug connector, acc. to EN 60603-13 with coding Table 7- 3 Assignment of connector X30 Signal name Signal type Meaning...
  • Page 109 Connectable components 7.1 MCP 483C PN Connector designation: X51, X52, X55 Connector type: 4-pin plug connector Table 7- 4 Assignment of connector X51 Signal name Signal type Meaning KT-IN1 Customer key 1 KT-IN2 Customer key 2 KT-IN3 Customer key 3 Ground Table 7- 5 Assignment of connector X52...
  • Page 110 Connectable components 7.1 MCP 483C PN Optional customer buttons OUT (X53 / X54) The short-circuit-proof outputs X53 / X54 are provided to control lamps in the keys. Lamps with 24 V and 1.2 W per output are recommended. Figure 7-9 Main circuit diagram for input circuit for X53 and X54 CAUTION Do not connect any relays, valves or other inductive loads.
  • Page 111 Connectable components 7.1 MCP 483C PN Switch S2 Switch position: "ON" is at the top. Table 7- 9 Switch S2 is set as delivered Meaning PLC I/O Interface Address "0" The two switches S2-9 and S2-10 must remain set to "ON". The switches S2-1 to S2-8 define the MCP address.

  • Page 112: Input / Output Images

    Connectable components 7.1 MCP 483C PN 7.1.3.2 Input / output images Input image The specifications for assigning input and output bytes listed in the tables are set as standard addresses in the PLC by setting the following machine data: MD12986 PLC_DEACT_IMAGE_LADDR_IN[6] = -1 Table 7- 11 Input image MCP 483C PN Byte...
  • Page 113 Connectable components 7.1 MCP 483C PN Output image Table 7- 12 Output image MCP 483C PN Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 AB112 Machine function Mode 1000 INC 100 INC 10 INC 1 INC TEACH IN AUTO AB113 Machine function Feed...
  • Page 114 Connectable components 7.1 MCP 483C PN Assignment of the inputs (I) and outputs (O) to the keys and LEDs Figure 7-11 Inputs and outputs of the MCP 483C PN keyboard Manual, 11/2010, 6FC5397-2DP10-1BA0...

  • Page 115: Technical Data

    Connectable components 7.1 MCP 483C PN 7.1.4 Technical data Safety Protection class III (DVC A, PELV) acc. to EN 61800-5-1 Degree of protection Front: Mounting frame: Rear side: according to EN 60529 IP54 IP65 IP00 Approvals CE / cULus Electrical data Input voltage 24 V DC Power consumption, max.

  • Page 116: Spare Parts And Accessories

    Connectable components 7.1 MCP 483C PN 7.1.5 Spare parts and accessories Table 7- 13 Spare part kits for machine control panel MCP 483C PN Name Description Order number ntity Emergency Stop 22 mm actuating element, 40 mm mushroom 3SB3000-1HA20 button pushbutton, snap action with tamper protection, latching, red, with holder, non- illuminated...

  • Page 117: Mcp 310C Pn

    Connectable components 7.2 MCP 310C PN MCP 310C PN 7.2.1 Description The 310C PN machine control panel enables user-friendly operation of the machine functions. It can be used in the SINUMERIK 828D system for machine-level operation of milling and turning machines. All keys are designed with replaceable caps for machine-specific adaptations.

  • Page 118: Operator Controls And Display Elements

    Connectable components 7.2 MCP 310C PN 7.2.2 Operator controls and display elements Operator controls ① Operating modes and machine functions ② 16 customer keys ③ Spindle control ④ Slot for Emergency-Stop button or override switch for the spindle control ⑤ Feed control with override switch ⑥...
  • Page 119 Connectable components 7.2 MCP 310C PN Mounting slots for control devices WARNING ⑥ Do not chip out the openings for mounting control devices (risk of damage), but drill them to the required width. Key caps All keys of the MCP 310C PN come with changeable key caps. Refer to the following table for the additional replacement key caps provided for lathes in the accessories pack: Key cap Symbol number...
  • Page 120 Connectable components 7.2 MCP 310C PN ① Slot for EMERGENCY STOP button or spindle override ② Power supply interface X10 ③ Reserved ④ Reserved ⑤ Switch S2 ⑥ LEDs ⑦ Ethernet cable strain relief ⑧ PLC I/O Interface connections X20 (port 1), X21 (port 2) behind cover plate ⑨...
  • Page 121 Connectable components 7.2 MCP 310C PN LEDs Table 7- 16 LEDs: Status display Name Designation Color Description PowerOK Green Lit: Power supply ok PNSync Green Lit: System software running, STOP state Flashes 0.5 Hz: System software running, RUN state PNFault Not lit: Module is operating without errors;...

  • Page 122: Mounting

    Connectable components 7.2 MCP 310C PN 7.2.3 Mounting 7.2.3.1 Dimension drawing Dimension drawing ① In the sealing area ② Mounting frame ③ Tension jack (6 parts) - tightening torque 0,5 Nm Figure 7-14 MCP 310C PN dimension drawing Manual, 11/2010, 6FC5397-2DP10-1BA0...
  • Page 123 Connectable components 7.2 MCP 310C PN Tension jacks The machine control panel is attached using 6 tension jacks (tightening torque, 0.5 Nm). Figure 7-15 Panel cut-out for the machine control panel MCP 310C PN Mounting position Max. 60° to the vertical. For mounting positions greater than 60°, a fan must also be installed to keep the ambient temperature of the machine control panel constantly below 55 °C.

  • Page 124: Replacing The Rotary Switch

    Connectable components 7.2 MCP 310C PN 7.2.3.2 Replacing the rotary switch Note For the machine control panel, use only electronic rotary switches. Removing the rotary switch ③ ② 1. Lever the cover off the rotary knob (snap-on connection). ① 2. Remove the nut of collet with a wrench (width 10).
  • Page 125 Connectable components 7.2 MCP 310C PN 7. Tighten the collet nut of the rotary knob by hand and using a torque spanner with 2 Nm torque. ② 8. Place the cover on the rotary knob and snap it into position. ⑦...

  • Page 126: Connecting

    Connectable components 7.2 MCP 310C PN 7.2.4 Connecting Two equivalent connections (Fast Ethernet) are available for establishing the PLC I/O Interface communication network based on PROFINET (see System overview (Page 15)). The Ethernet cables are not included in the scope of delivery. When connecting the machine control panel to the SINUMERIK 828D, please use the preassembled SINAMICS DRIVE- CLiQ signal cables;...
  • Page 127 Connectable components 7.2 MCP 310C PN Power supply interface X10 Connector designation: Connector type: Terminal block, 3-pin plug connector Table 7- 17 X10 pin assignments Signal name Signal type Meaning 24 V potential 24 V ground SHIELD Shield connection PLC I/O Interface X20/X21 pin assignment Connector designation: X20, X21 Connector type:...
  • Page 128 Connectable components 7.2 MCP 310C PN Rotary switch: Feed override X30 / spindle override X31 Connector designation: X30 / X31 Connector type: 2 x 5-pin plug connector, acc. to EN 60603-13 with coding Table 7- 19 Assignment of connector X30 / X31 Signal name Signal type Meaning...
  • Page 129 Connectable components 7.2 MCP 310C PN Connector designation: X51, X52, X55 Connector type: 4-pin plug connector Table 7- 20 Assignment of connector X51 Signal name Signal type Meaning KT-IN1 Customer key 1 KT-IN2 Customer key 2 KT-IN3 Customer key 3 Ground Table 7- 21 Assignment of connector X52...
  • Page 130 Connectable components 7.2 MCP 310C PN Optional customer buttons OUT (X53 / X54) The short-circuit-proof outputs X53 / X54 are provided to control lamps in the keys. Lamps with 24 V and 1.2 W per output are recommended. Figure 7-19 Main circuit diagram for input circuit for X53 and X54 CAUTION Do not connect any relays, valves or other inductive loads.
  • Page 131 Connectable components 7.2 MCP 310C PN Switch S2 Switch position: "ON" is at the top (as with MCP 483C PN). Table 7- 25 Switch S2 is set as delivered Meaning PLC I/O Interface Address "0" The two switches S2-9 and S2-10 must remain set to "ON". The switches S2-1 to S2-8 define the MCP address.

  • Page 132: Input / Output Images

    Connectable components 7.2 MCP 310C PN 7.2.4.2 Input / output images Input image The specifications for assigning input and output bytes listed in the tables are set as standard addresses in the PLC by setting the following machine data: MD12986 PLC_DEACT_IMAGE_LADDR_IN[6] = -1 Table 7- 27 Input image MCP 310C PN Byte...
  • Page 133 Connectable components 7.2 MCP 310C PN Output image Table 7- 28 Output image MCP 310C PN Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 AB112 * NC Spindle Single Stop Spindle - 100% Spindle + block AUTO AB113 Spindle * Spindle Spindle RESET...
  • Page 134 Connectable components 7.2 MCP 310C PN Assignment of the inputs (I) and outputs (O) to the keys and LEDs Figure 7-21 Inputs and outputs of the MCP 310C PN keyboard Manual, 11/2010, 6FC5397-2DP10-1BA0...

  • Page 135: Technical Data

    Connectable components 7.2 MCP 310C PN 7.2.5 Technical data Safety Protection class III (DVC A, PELV) acc. to EN 61800-5-1 Degree of protection acc. to Front: Rear side: DIN IEC 529 IP54 IP00 Approvals CE / cULus Electrical data Input voltage 24 V DC Power consumption, max.

  • Page 136: Spare Parts And Accessories

    Connectable components 7.2 MCP 310C PN 7.2.6 Spare parts and accessories Table 7- 29 Accessories and spare parts for machine control panel 310C PN Name Description Amount Order number Emergency Stop button 22 mm actuating element, 40 mm mushroom 3SB3000-1HA20 pushbutton, snap action with tamper protection, latching, red, with holder, non-illuminated Contact block...

  • Page 137: Mini Handheld Unit

    Connectable components 7.3 Mini handheld unit Mini handheld unit 7.3.1 Description The mini handheld unit (mini HHU) is a small easy-to-handle unit for setting up and operating simple machines in the JobShop area. Special attention has been paid to ergonomics and logical operating in the design of the housing and the arrangement of the control elements.

  • Page 138: Operator Controls

    Connectable components 7.3 Mini handheld unit 7.3.2 Operator controls ① Emergency Stop button ② Selection switch for 5 axes and neutral position ③ Enabling button, two channels, 3 positions ④ Handwheel ⑤ Rapid traverse key for high-speed travel with traversing keys or handwheel ⑥...
  • Page 139 Connectable components 7.3 Mini handheld unit Axis selection switch The axis selection switch can be used to select up to five axes. The coding is carried out in Gray Code. Table 7- 31 Coding of axis selection switch Connector X1 Switch position Function Pin 8...
  • Page 140 Connectable components 7.3 Mini handheld unit Dimension drawing Figure 7-23 Dimensions of the mini handheld unit Manual, 11/2010, 6FC5397-2DP10-1BA0...

  • Page 141: Connecting

    Connectable components 7.3 Mini handheld unit 7.3.3 Connecting Basic procedure A connection kit that must be ordered separately is required for connection of the mini HHU. This connection kit contains a flange socket made of metal for installation in the control housing on the machine and a terminating connector for overriding the Emergency Stop circuit when the mini HHU is not connected.
  • Page 142 Connectable components 7.3 Mini handheld unit Hole pattern for mounting the flange socket Figure 7-25 Hole pattern for mounting Flange socket The mini HHU is connected to the PLC or the connector for handwheels via a flange socket. The flange socket is part of the connection kit. The signals are sent to the NC in parallel. There is no need for an additional distributor.
  • Page 143 Connectable components 7.3 Mini handheld unit Circuit diagram Manual, 11/2010, 6FC5397-2DP10-1BA0...
  • Page 144 Connectable components 7.3 Mini handheld unit Angle box An angle box is available as an option, which permits the cable outlet direction to be rotated through 90°. Note The angle socket can only be used in conjunction with the non-assembled connection kit. Adapter plate To install the metal flange socket in the location for plastic flange sockets, an adapter plate is available.
  • Page 145 Connectable components 7.3 Mini handheld unit Retaining plate As an option, the mini HHU can be stored in a screw-on retaining plate, to enable safe storage even on non-magnetic surfaces. The retaining plate is secured with three M4 screws. Figure 7-28 Dimension drawing of the retaining plate Manual, 11/2010, 6FC5397-2DP10-1BA0...

  • Page 146: Parameter Assignment

    7.3.4 Parameter assignment Note The mini HHU can only be operated with a Siemens machine control panel. To address the mini HHU using standard addresses, set the following machine data: MD12986 PLC_DEACT_IMAGE_LADDR_IN[6] = -1 If a mini HHU is connected, the functional assignment listed in the table below is valid for customer keys KT1 to KT9 (byte 122 and byte 123).

  • Page 147: Technical Data

    Connectable components 7.3 Mini handheld unit 7.3.5 Technical data Table 7- 32 Technical specifications of the mini HHU Operator controls Enabling button floating Two channels NO contact, 3-positions Emergency Stop button floating Two channels NC contact, locked by twisting Selection switch 5 axes: X, Y, Z.

  • Page 148: Spare Parts And Accessories

    Connectable components 7.3 Mini handheld unit 7.3.6 Spare parts and accessories The following spare parts are available: Item name Order Can be used with 6FX2007- number -1AD03 -1AD13 6-pos. load-tap-changer with accessories 104899 Emergency Stop button 104900 ZXE-104833 (3-position enabling button) 104901 Protective cover and nut for ZXE 104902...

  • Page 149: Pp 72/48D Pn

    Connectable components 7.4 PP 72/48D PN PP 72/48D PN 7.4.1 Description Features The I/O module is a simple module (without a separate enclosure) for connecting digital and analog input/outputs as part of an automation system based on PROFINET IO. Note Communication network for the SINUMERIK 828D automation system: PLC I/O Interface based on PROFINET IO, see System overview (Page 15).
  • Page 150 Connectable components 7.4 PP 72/48D PN Illustration Figure 7-29 PP 72/48D PN I/O module Figure 7-30 PP 72/48D PN type plate Manual, 11/2010, 6FC5397-2DP10-1BA0...
  • Page 151 Connectable components 7.4 PP 72/48D PN Note The type plate and the MAC address label are on the rear side of the mounting plate. It is advisable to make a note of relevant data as it is no longer visible after installation. Display elements Each PLC I/O Interface port has two integrated LEDs displaying the link status (green) and activity (yellow);...

  • Page 152: Mounting

    Connectable components 7.4 PP 72/48D PN 7.4.2 Mounting Mounting The I/O module can be attached to a control cabinet panel using a mounting plate and M6 screws. The module must be installed according to EN 60204. WARNING A protective conductor must be connected using the grounding screw. Manual, 11/2010, 6FC5397-2DP10-1BA0...
  • Page 153 Connectable components 7.4 PP 72/48D PN Figure 7-31 PP 72/48D PN dimension drawing Manual, 11/2010, 6FC5397-2DP10-1BA0...

  • Page 154: Connecting

    Connectable components 7.4 PP 72/48D PN 7.4.3 Connecting 7.4.3.1 Interfaces I/O module Figure 7-32 Connection options of the I/O module Interfaces Table 7- 34 PP 72/48D PN I/O module interfaces Interface Designation Type Power supply connection Screw-terminal block PLC I/O Interface X2 (ports 1 and 2) Socket PLC I/O Interface address...

  • Page 155: X1 Power Supply

    Connectable components 7.4 PP 72/48D PN 7.4.3.2 X1 power supply Features and use A description of the interfaces for the external power supply X1 can be found in Chapter "Power supply connection (Page 63)" of the PPU description. On the module side, the power supplies are protected against: ●...

  • Page 156: X2 Profinet

    Connectable components 7.4 PP 72/48D PN 7.4.3.3 X2 PROFINET Requirement The I/O module has certified PROFINET interfaces, however their functionality cannot be fully utilized within the scope of the SINUMERIK 828D control system. Networking within SINUMERIK 828D is performed via a PLC I/O interface, which is based on PROFINET. Data Transmission Rate and Cables The interfaces are designed for full-duplex mode;...
  • Page 157 Connectable components 7.4 PP 72/48D PN LED displays For diagnostic purposes, the RJ45 sockets are each equipped with a green and a yellow LED. This allows the following information on the respective PROFINET port to be displayed: Table 7- 36 PROFINET ports LED displays Name Color...

  • Page 158: X111, X222 And X333 Digital Inputs/Outputs

    Connectable components 7.4 PP 72/48D PN 7.4.3.4 X111, X222 and X333 digital inputs/outputs Cable specification ● Connectors: 50-pin ribbon cable connectors 50-pin insulation displacement connectors with cable grip, ribbon cables and terminal converters are required for connecting digital inputs and outputs. ●...
  • Page 159 Connectable components 7.4 PP 72/48D PN Pin assignment Table 7- 38 Pin assignment X111 Signal name Type Signal name Type P24OUT DI 0.0 DI 0.1 DI 0.2 DI 0.3 DI 0.4 DI 0.5 DI 0.6 DI 0.7 DI 1.0 DI 1.1 DI 1.2 DI 1.3 DI 1.4...
  • Page 160 Connectable components 7.4 PP 72/48D PN Table 7- 39 Pin assignment for X222 Signal name Type Signal name Type P24OUT DI 3.0 DI 3.1 DI 3.2 DI 3.3 DI 3.4 DI 3.5 DI 3.6 DI 3.7 DI 4.0 DI 4.1 DI 4.2 DI 4.3 DI 4.4...
  • Page 161 Connectable components 7.4 PP 72/48D PN Table 7- 40 Pin assignment for X333 Signal name Type Signal name Type P24OUT DI 6.0 DI 6.1 DI 6.2 DI 6.3 DI 6.4 DI 6.5 DI 6.6 DI 6.7 DI 7.0 DI 7.1 DI 7.2 DI 7.3 DI 7.4...
  • Page 162 Connectable components 7.4 PP 72/48D PN Digital inputs ● Features: – X222: DI 3.0 to 3.7 are connected as rapid inputs; this means the input filter has a max. delay time of 600 μs. – The inputs have no signaling (status LEDs). –...
  • Page 163 Connectable components 7.4 PP 72/48D PN Table 7- 41 Electrical specification of the digital inputs: Digital inputs min. max. Nominal High-level voltage (U 15 V 30 V 24 V Input current I at V 2 mA 15 mA Low-level voltage (U -30 V +5 V Signal delay time T...

  • Page 164: Parameter Assignment

    Connectable components 7.4 PP 72/48D PN ● Technical data: Table 7- 42 Electrical specification of the digital outputs Digital outputs min. Standard max. Nominal High-level voltage (U - 3 V 24 V Output current I 250 mA Voltage with low level (U Output open Leakage current at low level 50 μA...
  • Page 165 Connectable components 7.4 PP 72/48D PN Table 7- 43 Input image of digital inputs for the 1st I/O module (n=0) Terminal Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Pin10 Pin9 Pin8 Pin7 Pin6 Pin5 Pin4 Pin3 DI 0.7 DI 0.6 DI 0.5 DI 0.4...
  • Page 166 Connectable components 7.4 PP 72/48D PN Output image The image comprises 2 slots (n, m, ≙ start address): ● Slot 1: Digital outputs (DO): n+0 … n+5 (6 byte) ● Slot 2: 2 analog outputs (AO): m+0 … m+7 (8 byte) Table 7- 45 Output image of digital outputs for the 1st I/O module (n=0) Terminal...

  • Page 167: Diagnostics Via Input Image

    Connectable components 7.4 PP 72/48D PN 7.4.4.2 Diagnostics via input image Table 7- 47 Diagnostics input image Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit3 Bit1 Bit0 count_2 count_1 count_0 T_Alarm_2 T_Alarm_1 Diag_2 Diag_1 Diag_0 Status_1 Table 7- 48 Messages in byte 0 Signal name Message count_2...
  • Page 168 Connectable components 7.4 PP 72/48D PN Table 7- 50 Elimination of error at "alive and well" counter status "2" Value Cause Effect Remedy byte 1 In the temperature The "PNFault" LED is activated. It is essential that a Pt100 element is measurement operating connected to terminals 3-4 or 7-8.

  • Page 169: Technical Data

    Connectable components 7.4 PP 72/48D PN 7.4.5 Technical data Table 7- 52 Technical data of the I/O module Safety Degree of protection IP 00 according to EN 60529 Protection class III; DVC A, (PELV) acc. to EN 61800-5-1 Approvals cULus, CE Power consumption at rated load (without digital outputs) PP 72/48D PN 17 W...

  • Page 170: Pp 72/48D 2/2A Pn

    Connectable components 7.5 PP 72/48D 2/2A PN PP 72/48D 2/2A PN 7.5.1 Description Features The I/O module is a simple module (without a separate enclosure) for connecting digital and analog input/outputs as part of an automation system based on PROFINET IO. The module has the following important features: ●...
  • Page 171 Connectable components 7.5 PP 72/48D 2/2A PN Illustration Figure 7-35 PP 72/48D 2/2A PN I/O module Figure 7-36 PP 72/48D 2/2A PN type plate Manual, 11/2010, 6FC5397-2DP10-1BA0...
  • Page 172 Connectable components 7.5 PP 72/48D 2/2A PN Note The type plate and the MAC address label are on the rear side of the mounting plate. It is advisable to make a note of relevant data as it is no longer visible after installation. LED displays Each PROFINET port has two integrated LEDs displaying the link status (green) and activity (yellow);...

  • Page 173: Assembling

    Connectable components 7.5 PP 72/48D 2/2A PN 7.5.2 Assembling Figure 7-37 PP 72/48D 2/2A PN dimension drawing The I/O module can be fastened to the wall of the control cabinet using a mounting plate. The module must be installed according to EN 60204. Mounting versions: ●...

  • Page 174: Connection

    Connectable components 7.5 PP 72/48D 2/2A PN 7.5.3 Connection 7.5.3.1 I/O module Figure 7-38 Connection options of the PP 72/48D 2/2A PN I/O module 7.5.3.2 Interface overview Interface overview Table 7- 54 Interfaces of the PP 72/48D 2/2A PN I/O module Interface Designation Type...

  • Page 175: X1 Power Supply

    Connectable components 7.5 PP 72/48D 2/2A PN The following abbreviations are used: Signal type Meaning Input Output Bidirectional Supply voltage Protective ground (reference potential) NOTICE Digital and analog signals must not be laid together within a cable. 7.5.3.3 X1 power supply Requirements for the power supply DANGER In the case of supply lines >...
  • Page 176 Connectable components 7.5 PP 72/48D 2/2A PN Digital inputs The 24 V supplied at X1 are used to supply the 72 digital inputs. If the internal supply voltage is not used to supply the digital inputs, this can optionally be replaced by an external power supply (24 V DC).
  • Page 177 Connectable components 7.5 PP 72/48D 2/2A PN Pin assignment Table 7- 56 Pin assignment at X1 screw-type terminal block Signal name Signal type Meaning 24 VDC power supply Ground Protective ground Power requirement 0.7 A (at 24 V DC) for PP 72/48D 2/2A PN and digital inputs plus 3 x 4 A at X111, X222 and X333 for supplying digital outputs.

  • Page 178: X2 Profinet

    Connectable components 7.5 PP 72/48D 2/2A PN 7.5.3.4 X2 PROFINET Requirement The I/O module has certified PROFINET interfaces, however their functionality cannot be fully utilized within the scope of the SINUMERIK 828D control system. Networking within SINUMERIK 828D is performed via a PLC I/O interface, which is based on PROFINET. Data Transmission Rate and Cables The interfaces are designed for full-duplex mode;...
  • Page 179 Connectable components 7.5 PP 72/48D 2/2A PN LED displays For diagnostic purposes, the RJ45 sockets are each equipped with a green and a yellow LED. This allows the following information on the respective PROFINET port to be displayed: Table 7- 59 PROFINET ports LED displays Name Color...

  • Page 180: X111, X222 And X333 Digital Inputs/Outputs

    Connectable components 7.5 PP 72/48D 2/2A PN 7.5.3.5 X111, X222 and X333 digital inputs/outputs Cable specification ● Connectors: 50-pin ribbon cable connectors 50-pin insulation displacement connectors with cable grip, ribbon cables and terminal converters are required for connecting digital inputs and outputs. ●...
  • Page 181 Connectable components 7.5 PP 72/48D 2/2A PN Pin assignment Table 7- 61 Pin assignment X111 Signal name Type Signal name Type P24OUT DI 0.0 DI 0.1 DI 0.2 DI 0.3 DI 0.4 DI 0.5 DI 0.6 DI 0.7 DI 1.0 DI 1.1 DI 1.2 DI 1.3...
  • Page 182 Connectable components 7.5 PP 72/48D 2/2A PN Table 7- 62 Pin assignment for X222 Signal name Type Signal name Type P24OUT DI 3.0 DI 3.1 DI 3.2 DI 3.3 DI 3.4 DI 3.5 DI 3.6 DI 3.7 DI 4.0 DI 4.1 DI 4.2 DI 4.3 DI 4.4...
  • Page 183 Connectable components 7.5 PP 72/48D 2/2A PN Table 7- 63 Pin assignment for X333 Signal name Type Signal name Type P24OUT DI 6.0 DI 6.1 DI 6.2 DI 6.3 DI 6.4 DI 6.5 DI 6.6 DI 6.7 DI 7.0 DI 7.1 DI 7.2 DI 7.3 DI 7.4...
  • Page 184 Connectable components 7.5 PP 72/48D 2/2A PN Digital inputs ● Features: – X222: DI 3.0 to 3.7 are connected as rapid inputs. – The inputs have no signaling (status LEDs). – The inputs are not isolated. – It is not possible to connect 2-wire BEROs. ●...
  • Page 185 Connectable components 7.5 PP 72/48D 2/2A PN ● Technical data: Table 7- 64 Electrical specification of the digital inputs: Digital inputs min. max. Nominal High-level voltage (U 15 V 30 V 24 V Input current I at V 2 mA 15 mA Low-level voltage (U -30 V...

  • Page 186: Analog X3 Inputs/Outputs

    Connectable components 7.5 PP 72/48D 2/2A PN ● Technical data: Table 7- 65 Electrical specification of the digital outputs Digital outputs min. Standard max. nominal High-level voltage (U - 3 V 24 V Output current I 250 mA Voltage with low level (U Output open Leakage current at low level 50 μA...
  • Page 187 Connectable components 7.5 PP 72/48D 2/2A PN X3 pin assignment Table 7- 66 Pin assignment (standard) Signal name Signal type Meaning Channel 1 current output for PT100 Channel 1 current input for PT100 AI1+ Channel 1 analog input + AI1- Channel 1 analog input - Channel 2 current output for PT10 Channel 2 current input for PT100...
  • Page 188 Connectable components 7.5 PP 72/48D 2/2A PN Table 7- 68 Technical specifications in the "current input" operating mode Parameter Value Input range (rated value) - 20 mA to + 20 mA Permitted overrange - 23.5 mA to + 23.5 mA Resolution 16 bits (including sign) Accuracy...
  • Page 189 Connectable components 7.5 PP 72/48D 2/2A PN 1, 2 Analog Digital Unit Constant current Figure 7-41 PT100 pin assignment Measurement using a 3-wire connection system The following pins must be jumpered at connector X3 in order to perform the measurement in the PT100 using a 3-wire connection system: ●...
  • Page 190 Connectable components 7.5 PP 72/48D 2/2A PN Analog outputs The module has two analog outputs. These can optionally be assigned parameters as voltage or current output. NOTICE The analog outputs are only enabled following the parameter assignment. From the switch-on of the I/O module to its enabling, the analog outputs do not read 0 V, but are defined by a voltage pulse at -0.2 V.

  • Page 191: Assigning Parameters

    Connectable components 7.5 PP 72/48D 2/2A PN 7.5.4 Assigning parameters 7.5.4.1 Input / output images Input image The image comprises 3 slots (n, m, d ≙ start address, see Addressing the I/O modules (Page 62)): ● Slot 1: Digital inputs (DI) –...
  • Page 192 Connectable components 7.5 PP 72/48D 2/2A PN Table 7- 73 Input image of analog inputs for the 1st I/O module (m=56) Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit3 Bit1 Bit0 Analog Status Byte 0 Analog Status Byte 1 Analog Status Byte 2 Analog Status Byte 3 AI 0.15 AI 0.14...

  • Page 193: Assigning Parameters To The Analog Inputs / Outputs

    Connectable components 7.5 PP 72/48D 2/2A PN 7.5.4.2 Assigning parameters to the analog inputs / outputs Operating mode Parameters are assigned to the operating mode via the m+0 byte (Analog Control Byte 0) of the output image of the analog outputs: Byte Bit7 Bit6...
  • Page 194 Connectable components 7.5 PP 72/48D 2/2A PN Assigning parameters to the analog inputs The analog inputs (AI) can be operated in the following operating modes: Operating mode 1st channel Bit 1 Bit 0 No operating mode Voltage measurement Current measurement Temperature measurement (Pt100) Operating mode 2nd channel Bit 3...

  • Page 195: Analog Value Representation

    Connectable components 7.5 PP 72/48D 2/2A PN Examples of programming 52. Determine control type: 53. Set the operating mode: 54. Query the error status bit in cyclic operation: 7.5.4.3 Analog value representation NOTICE The analog values of the inputs and outputs are written or read in 16 bit data format i.e. they must be accessed word by word.
  • Page 196 Connectable components 7.5 PP 72/48D 2/2A PN Analog inputs Table 7- 76 Measured values in the voltage measurement operating mode 16 bit value (hex.) 16 bit value (dec.) Factor Voltage value [V] Overflow Deactivation Overrange Up to 11.75 V 0x19B5 6581 10 V 0x0CDA...
  • Page 197 Connectable components 7.5 PP 72/48D 2/2A PN Note If a Pt100 element is accidentally not connected in this operating mode and an input voltage higher than 0.25 V is output, the analog module automatically switches to the "no operating mode" operating mode and resets the gain factor to "1". This is signalized in Status Word 0 (channel-specific) in the input image.

  • Page 198: Examples

    Connectable components 7.5 PP 72/48D 2/2A PN 7.5.4.4 Examples The following examples for assigning parameters to analog inputs / outputs are provided for the I/O module with device number "7". Table 7- 81 Measured values and responses in the voltage measurement operating mode Address Voltage ±10 V 2.5 V...

  • Page 199: Diagnostics Via Input Image

    Connectable components 7.5 PP 72/48D 2/2A PN Table 7- 83 Measured values and responses in the temperature measurement operating mode Address Pt100 Incorrect operating mode Resistor is not connected Operating mode QB72 16#AA 16#0F Format QB73 16#1 16#1 Value QW76 Value QW78 Operating mode...
  • Page 200 Connectable components 7.5 PP 72/48D 2/2A PN Note The "alive and well" counter is a 3 bit modulo counter on a PP application level. The PP application can be monitored using this counter. Failure of the application software does not generally result in a communication failure, as this is developed in a hardware-supported manner.
  • Page 201 Connectable components 7.5 PP 72/48D 2/2A PN Table 7- 87 Elimination of error at "alive and well" counter status "2" Value Cause Effect Remedy byte 1 In the temperature The "PNFault" LED is activated. It is essential that a Pt100 element is measurement operating connected to terminals 3-4 or 7-8.

  • Page 202: Technical Data

    Connectable components 7.5 PP 72/48D 2/2A PN 7.5.5 Technical data Table 7- 89 Technical specifications of the I/O module Safety Degree of protection IP 00 according to EN 60529 Protection class III; DVC A, (PELV) acc. to EN 61800-5-1 Approvals cULus, CE Electrical data Rated voltage...

  • Page 203: Description

    Connectable components 7.6 NX10.3 NX10.3 7.6.1 Description Properties Using this module, you can expand the performance of an axis grouping of the SINUMERIK 828D CNC automation system. With an NX10.3 Numeric Control Extension, the PPU is able to control up to 8 axes. Type plate The NX10.3 module type plate contains the following basic information: Figure 7-42...
  • Page 204 Connectable components 7.6 NX10.3 Illustration The NX10.3 has the following interfaces: ● 4 DRIVE-CLiQ (X100 – X103) ● 6 digital inputs and 4 digital inputs/outputs (X122) ● Power supply (X124) Figure 7-43 Illustration of the NX10.3 (without cover) Manual, 11/2010, 6FC5397-2DP10-1BA0...
  • Page 205 Connectable components 7.6 NX10.3 Status of the LED displays Table 7- 90 LED on the NX10.3 LEDs Color Status Description Electronic power supply outside permissible tolerance range Green Continuous light NX10.3 is ready for operation. Flashing 2 Hz Writing to CompactFlash Card Continuous light NX10.3 is presently booting and at least one fault is pending (e.g.

  • Page 206: Mounting

    Connectable components 7.6 NX10.3 7.6.2 Mounting Mounting aids Figure 7-44 NX10.3 mounting aids Manual, 11/2010, 6FC5397-2DP10-1BA0...
  • Page 207 Connectable components 7.6 NX10.3 Designs The NX10.3 is integrated into the SINAMICS drive line-up. Preferred call sequence: The NX module should be attached to the side of the Line Module. CAUTION The 80 mm ventilation spaces above and below the components must be observed. Procedure Mounting an NX10.3 on an Active Line Module: 1.
  • Page 208 Connectable components 7.6 NX10.3 NX10.3 dimensions Figure 7-45 Dimension drawing NX10.3 Manual, 11/2010, 6FC5397-2DP10-1BA0...

  • Page 209: Connecting

    Connectable components 7.6 NX10.3 7.6.3 Connecting Power supply X124 Connector designation: X124 Connector type: Screw terminal 2 Max. connectable cross-section: 2.5 mm Table 7- 91 Pin assignment for X124 Signal name Meaning (Voltage input) Electronics power supply (Voltage input) Electronics power supply (Voltage output) Ground (Voltage output)
  • Page 210 Connectable components 7.6 NX10.3 X122 digital inputs/outputs Connector designation: X122 Connector type: Spring-loaded terminal 1 Max. connectable cross-section: 0.5 mm Table 7- 93 Pin assignment for X122 Signal name Meaning Digital input 0 Digital input 1 Digital input 2 Digital input 3 DI16 Digital input 16 DI17...
  • Page 211 Connectable components 7.6 NX10.3 Table 7- 94 Technical data for X122 Parameter Value Current consumption Typical: 10 mA at 24 V DC Galvanic isolation The reference potential is terminal M1 As an input Voltage -3 V to 30 V Current consumption Typical: 10 mA at 24 V DC Signal level (including ripple) High signal level: 15 V to 30 V...
  • Page 212 Connectable components 7.6 NX10.3 Connection example When commissioning the system for the first time, the digital inputs/outputs are correspondingly preassigned. Rapid inputs must be shielded. Jumper open, electrical isolation for digital inputs (DI) can be parameterized as either input or output Figure 7-46 Connection example NX10.3 See also...

  • Page 213: Technical Data

    Connectable components 7.6 NX10.3 7.6.4 Technical Data Table 7- 95 Technical data Parameter Values Input voltage 24 V DC (20.4 V - 28.8 V) Current (without DRIVE-CLiQ or digital outputs) 0.8 A PE/ground connection On housing with M5/3 Nm screw Dimensions WxHxD (24.5 x 396 x 226) mm Weight, approx.

  • Page 214: Pn/Pn Coupler

    Connectable components 7.7 PN/PN coupler PN/PN coupler Applications and mode of operation The PN/PN coupler is used to link two Ethernet subnets with one another and to exchange data. The maximum size of the data that can be transferred is 256-byte input data and 256- byte output data.
  • Page 215 Connectable components 7.7 PN/PN coupler Configuration Note Please observe the following preconditions when configuring:  For SINUMERIK 828D, the "PN-PN-Coupler20" name is already permanently defined; as a consequence, the name must be exactly the same in the connected subnet.  The PN/PN coupler has the IP address 192.168.214.20 (permanently set). ...
  • Page 216 Connectable components 7.7 PN/PN coupler 4. In the dialog window "Search network" select the coupler and press "OK". 5. In the dialog "Edit Ethernet nodes" enter the IP address and the device name which must be "PN-PN-Coupler20". See also Addressing the I/O modules (Page 62) Manual, 11/2010, 6FC5397-2DP10-1BA0...

  • Page 217: Terminal Strip Converter

    Connectable components 7.8 Terminal strip converter Terminal strip converter Terminal strip converter MLFB: 6EP5406-5AA00 1: 1 interconnection Technical data Parameter Values Rated voltage V 24 V AC 60 V DC Max. current carrying capacity per branch Number of poles Dimensions WxHxD 151 x 50 x 40 mm Weight, approx.

  • Page 218: Gsm Modem

    Connectable components 7.9 GSM modem GSM modem Function The SINUMERIK 828D can be equipped with a SINAUT MD720-3 GSM modem. This optional hardware module makes it possible to exchange SMS messages with a cell phone on the basis of the GSM standard. In addition to error messages, it is also possible to transmit operating statuses such as the machining processing level, tool wear limits or measuring process results.
  • Page 219 Connectable components 7.9 GSM modem Mounting The SINAUT MD720-3 is intended for installation on DIN rails complying with DIN EN 50022. There is a suitable fastener on the rear of the device. Connection The following figure shows the standard way in which the GSM modem is connected to a PPU.
  • Page 220 Connectable components 7.9 GSM modem Additional references Further information on the GSM modem can be found in the following books included on the enclosed product CD: ● "SIMATIC NET GPRS/GSM modem SINAUT MD720-3" system manual: – Inserting the SIM card –...

  • Page 221: Technical Data

    Technical data Table 8- 1 General technical data for PPUs Safety Protection class III (DVC A, PELV) acc. to EN 61800-5-1 Degree of protection according to EN IP65 (front) , IP20 (rear) 60529 Approvals CE / cULus Degree of pollution 2 according to 61800-5-1 Cooling Open-circuit ventilation...
  • Page 222 Technical data Manual, 11/2010, 6FC5397-2DP10-1BA0...

  • Page 223: Appendix

    Appendix Abbreviations Active Line Module ASIC Application Specific Integrated Circuit American Wire Gauge BERO Proximity limit switch CAT5 Quality class (category) for shielded twisted pair network cables. Class 5 states that these cables have a particularly low damping factor, making them suitable for 100 Mbit/s-FastEthernet networks. The CE marking (Conformité...
  • Page 224 Appendix A.1 Abbreviations QWERTY keyboard assignment: American keyboard layout, the first six letters in the top row of letters, read from left to right. Random Access Memory: Program memory which can be read and written into Safety Integrated Smart Line Module Cabinet-mounted sensor modules Sensor Module External Steps per revolution: Pulses per revolution...

  • Page 225: Overview

    Appendix A.2 Overview Overview Manual, 11/2010, 6FC5397-2DP10-1BA0...
  • Page 226 Appendix A.2 Overview Manual, 11/2010, 6FC5397-2DP10-1BA0...

  • Page 227: Index

    Index Equipotential bonding, 41 Air-conditioning Operation, 45 Function-impairing dust, 46 Storage and transport, 44 Ambient conditions, 43 Axis expansion, 203, 207 Grounding connections, 41 Grounding measures, 39 Grounding screw, 173 Cables Digital inputs/outputs, 89 DRIVE-CLiQ, 66 Ethernet, 86 I/O module DIP switch, 62 Handwheel, 93 Illustration, 171 Power supply, 65...
  • Page 228 Index Power consumption, 135 PP 72/48D PN PROFINET address, 131 Description, 149 MCP 483C PN External power supply, 155 Customer keys, 108 Grounding, 152 Dimension drawing, 102 LEDs/status display, 151 Dimensions, 115 PT100 Key assignment, 113 Terminal assignment, 189 Mounting position, 103 Power consumption, 115 PROFINET address, 111 Replacing the rotary switch, 104, 124...
  • Page 229 Index Terminal Module, 68 Topology SINAMICS S120 booksize, 76, 77, 80 SINAMICS S120 booksize, 76, 77, 80 SINAMICS S120 chassis, 78 SINAMICS S120 chassis, 78 SINAMICS S120 chassis, 78 Transport, 43 Type plate, 172 Type plates I/O module, 151 NX10.3, 203 PPU, 30 Wiring rules DRIVE-CLiQ, 71 Manual, 11/2010, 6FC5397-2DP10-1BA0...
  • Page 230 Index Manual, 11/2010, 6FC5397-2DP10-1BA0...

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