Gas Heating Sequence Of Operations; Ignition Control Board; Gas Heating Operation Errors; Electric Heat Anticipator Setpoints - Johnson Controls 20 J ZJ Series Installation Manual

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Flash Codes
The UCB will initiate a flash code associated with errors within
the system. Refer to UNIT CONTROL BOARD FLASH CODES
Table 27.
Reset
Remove the call for heating by lowering the thermostat setting
lower than the conditioned space temperature.This resets any
flash codes.

Electric Heat Anticipator Setpoints

It is important that the anticipator setpoint be correct. Too high
of a setting will result in longer heat cycles and a greater
temperature swing in the conditioned space. Reducing the
value below the correct setpoint will give shorter "ON" cycles
and may result in the lowering of the temperature within the
conditioned space. Refer to Table 23 for the required electric
heat anticipator setting.
Table 23: Electric Heat Anticipator Setpoints
SETTING, AMPS
W1
0.13

Gas Heating Sequence Of Operations

When the thermostat calls for the first stage of heating, the low-
voltage control circuit from "R" to "W1" is completed. A call for
heat passes through the UCB to the Ignition Control Board
(ICB). The UCB monitors the "W1" call and acts upon any call
for heat by monitoring the Gas Valve (GV). Once voltage has
been sensed at the GV, the UCB will initiate the fan on delay for
heating, energizing the indoor blower the specified delay has
elapsed.
When the thermostat has been satisfied, heating calls are
ceased. The GV is immediately closed. The blower is de-
energized after the fan off delay for heating has elapsed. The
draft motor performs a 30-second post purge.

Ignition Control Board

First Stage Of Heating
When the ICB receives a call for first stage of heating, "W1," the
draft motor is energized. Once the draft motor has been proven,
a 30-second purge is initiated. At the end of the purge, the GV
is opened, and the spark ignitor is energized for 10 seconds.
The ICB then checks for the presence of flame. If flame is
detected, the ICB enters a flame stabilization period. If flame
was not detected, the GV closes, and a retry operation begins.
During the flame stabilization period, a loss of the flame for 2
seconds will cause the GV to close and the retry operation to
begin. After the flame stabilization period, a loss of flame for 3/4
Johnson Controls Unitary Products
second will cause the GV to close and the retry operation to
begin.
At the conclusion of the flame stabilization period, the ICB will
operate the gas heat in high fire for an additional 60 seconds
(for a total for 120 seconds of high fire operation). After this 60
seconds, the ICB will then use the call for the second stage of
heat to control second stage operation of the GV.
When "W1" is satisfied, both valves are closed.
Second Stage Of Heating
When the ICB receives a call for the second stage of heating,
"W2," the ICB conducts a complete first stage ignition
sequence. If this sequence is satisfied, the second main valve
of the GV is opened.
When "W2" is satisfied, the second main valve is closed.
Retry Operation
When a flame is lost or is not detected during an attempt to
achieve ignition, a retry operation occurs. A 30-second purge is
performed between ignition attempts.
W2
If the unit fails after three ignition attempts, the furnace is
0.1
locked-out for one hour. The furnace is monitored during this
one-hour period for unsafe conditions.
Recycle Operation
When a flame is lost after the flame stabilization period, a recy-
cle operation occurs. If the unit fails after five recycle attempts,
the furnace is locked-out for one hour.

Gas Heating Operation Errors

Lock-Out
A one-hour lockout occurs following three retries or five
recycles. During the one-hour lockout, flame detection, limit
conditions, and main valves are tested. Any improper results
will cause the appropriate action to occur. Recycling the low
voltage power cancels the lock-out.
Temperature Limit
If the UCB senses zero volts from the high temperature limit,
the indoor blower motor is immediately energized. When the
UCB again senses 24 volts from the temperature limit, the draft
motor will perform a 15-second post-purge and the indoor
blower will be de-energized following the elapse of the fan off
delay for heating.
This limit is monitored regardless of unit operation status, i.e.
this limit is monitored at all times.
If the temperature limit opens three times within one hour, it will
lock-on the indoor blower motor and flash code is initiated (See
Table 27).
689670-BIM-A-0311
45

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