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Playnation Riviera Playhouse 1536 Manual

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Riviera Playhouse
Model: 1536
(BOXES: 1518, 1528,
1529, 1536 & Accessory Box)
Copyright © 2016 PlayNation Play Systems, Inc.
All Rights Reserved
*52-3036-W*
190 Etowah Industrial Court
Canton, GA 30114
www.playnation.com
52-3036-W

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Summary of Contents for Playnation Riviera Playhouse 1536

  • Page 1 Riviera Playhouse Model: 1536 (BOXES: 1518, 1528, 1529, 1536 & Accessory Box) Copyright © 2016 PlayNation Play Systems, Inc. All Rights Reserved *52-3036-W* 190 Etowah Industrial Court Canton, GA 30114 www.playnation.com 52-3036-W...
  • Page 2 The quickest method to get any parts that are missing or damaged is use our “Quick Response Center” located at: www.playnation.com/support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY. THE RETAILER DOES NOT STOCK COMPONENTS.
  • Page 3 2016 MANUFACTURER'S LIMITED LIFETIME WARRANTY PlayNation Play Systems, Inc. warrants its Lifetime™ series of swing sets to be free from defects in workmanship and materials, under normal use and conditions, for the lifetime of the product for above ground structural wood components and for two years for all other components (e.g., swings, hardware, plastics, tarps, rope ladder, etc.) except PlayNation's Super Scoop Slides™...
  • Page 4 PLAYNATION WARRANTY 2016 PlayNation will, at its discretion, replace any above ground part within the stated warranty period that is defective in workmanship or materials. This decision is subject to verification of the defect, which, at PlayNation's discretion, may be accomplished by submitting photographs or by delivery of the defective part to PlayNation.

  • Page 5: Safety Guidelines

    PlayNation shall not be liable for incidental, indirect or consequential damages or injuries that result from the building and/or playing on our play sets. Adult supervision is recommended anytime a play set is being used.
  • Page 6 THIS PAGE INTENTIONALLY LEFT BLANK...
  • Page 7 (678) 880-3300 about covered repairs, we must Mail this completed form to: have a valid Warranty Registration PlayNation Playsets option 3 on file. 190 Etowah Industrial Court Canton, GA 30114 Where did you buy this product?
  • Page 8 THIS PAGE INTENTIONALLY LEFT BLANK...
  • Page 9 IMPORTANT – PLEASE READ Congratulations! You have just purchase one of the finest residential wooden swing sets available today. As with any wooden product that spends its entire life outside, in varying elements, it is important to know what to expect with your new swing set so that your family can enjoy it for many years.
  • Page 10 WARNING: Children must NOT use this play set until it has been completely assembled and inspected by an adult to ensure it has been properly installed. PlayNation Play Systems, Inc. 190 Etowah Industrial Court Canton, GA. 30114...
  • Page 11 Model: 1536 (BOXES: 1518, 1528, 1529, 1536 & ACCESSORY BOX) REV: 11.17.2016...

  • Page 12: Table Of Contents

    TABLE OF CONTENTS Safety Guidelines………………………………………..……......Pages 3-6 Leveling Fort, General Information and Definitions……........Pages 6-8 How to Install T-Nuts, Board Identification, Predrill Lag Screw Directions ..Pages 9-12 Site Plan, Required Tool List and Kit Contents………..………...…....Pages 13-14 Hardware, Lumber and Accessory Checklists.…………………………..…..Pages 15-28 Framing the Playhouse……………………..……………….…………...…..
  • Page 13 Safety and Maintenance Tips for Your New Play Set: NOTE: Your children’s safety is our #1 concern. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. Please review these safety rules regularly with your children. •...
  • Page 14 Safety and Maintenance Tips for Your New Play Set: (continued) Playgrounds should be inspected on a regular basis. If any of the following conditions are noted, they should be removed, corrected, or repaired immediately to prevent injuries. • Hardware that is loose, worn or that has protrusions or projections. •...
  • Page 15 Play Set Surfacing Recommendations: Below are some of the recommendations that the U.S. Consumer Product Safety Commission (CPSC) offers from its Handbook for Public Playground Safety. The guide can be downloaded in full at www.cpsc.gov/cpscpub/pubs/325.pdf 1. Protective Surfacing - Since almost 60% of all injuries are caused by falls to the ground, protective surfacing under and around all playground equipment is the most critical safety factor on playgrounds.
  • Page 16 2. Fall Zones - A fall zone, covered with a protective surfacing material, is essential under and around equipment where a child might fall. This area should be free of other equipment and obstacles onto which a child might fall. Stationary climbing equipment and slides should have a fall zone extending a Minimum of 6’...
  • Page 17 General Info to Review Before Installation • Depending on your experience, assembly of the playset can take as little as 6 hours up to 24 hours, depending on size, after inventory of parts; therefore, we recommend you set aside a full two days for assembly. •...
  • Page 18 This page is a list of definitions and explanations used throughout our instructions to aid you in the assembly of your play set. Offset Holes- Throughout the installation procedures we will refer to parts with offset holes. This refers to the orientation of the holes on the board. An offset hole is one that is closer to one side than it is the other or in other words, it is not centered on the board.
  • Page 19 Common Installation Practice Installing T-nuts When installing T-nuts into the wood, use a smooth faced hammer to set the face of the T-nut flush into the wood. Corner Post T-nut Insert the barrel of the T-nut into the predrilled hole. Using a smooth faced hammer, drive the T-nut until the face of the T-nut is flush to the wood.
  • Page 20 HOW A T-NUT WORKS THE FIRST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T-NUTS INTO THE CORNER POSTS. A T-NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT. YOU INSERT THE T-NUTS INTO THE PREDRILLED HOLES IN THE CORNER POSTS.
  • Page 21 BOARD IDENTIFICATION 1. On the end of each board there should be a small white tag that is stapled or stuck into place. Remove the staples and/or tag after the board is installed. 2. This white identifcation tag displays the thickness, width, length and an abbreviated description of the part.
  • Page 22 PRE-DRILL LAG SCREW DIRECTIONS Pre-drilling holes for lag screws will make it easier to drive the screws in by hand. "Jobber" length drill bits are available in sizes that are longer than standard drill bits and those are ideal for the job. When using the drill bit you will have to "spot" drill the post and then remove the board you are attaching to finish drilling the hole.
  • Page 23 Please familiarize yourself with the manual, parts/components and general construction process of your new playset before getting started. SITE PLAN: 2 " 8 " " " 8 " 16 " " " 4 " " " Playset height:83” Interior Dimensions: Width-68-1/2”...
  • Page 24 REQUIRED TOOL LIST: ___ Standard or Cordless Drill w/ Phillips Bit (#2 square bit provided) ___ Drill Bits 1/16”, 1/8”, 3/8”, 9/64” ___ ½” Wrench and Socket ___ ½” Deep Well Socket ___ Level ___ Tape Measure ___ Extension Cord (if using standard drill or jigsaw) ___ Hammer ___ Pencil ___ You may need a Saw (handsaw or jigsaw) See Step 20...
  • Page 25 11-0054 1518 HARDWARE PAGE 1 OF 1 #8 X 1-1/4" REV C: 3/24/2014 JH. WOOD SCREW QTY: 58 #8 X 1-3/4" WOOD SCREW QTY: 118 #8 X 2" WOOD SCREW QTY: 28 5/16 x 3-1/2" LAG SCREW QTY: 12 #2 SQUARE DRIVE TIP QTY:1 3/8"...
  • Page 26 1528 HARDWARE #8 X 1" PAGE 1 OF 1 WOOD SCREW QTY: 2 1/16/2015 SO. #8 X 1-1/4" WOOD SCREW QTY: 25 #8 X 1-1/2" WOOD SCREW QTY: 110 #8 X 2" WOOD SCREW QTY: 25 #8 X 2-1/2" WOOD SCREW QTY: 12 #2 SQUARE DRIVE BIT...
  • Page 27 1529 HARDWARE #8 X 1-1/4" PAGE 1 OF 1 WOOD SCREW QTY: 22 1/16/2015 S.O. #8 X 1-1/2" WOOD SCREW QTY: 34 #8 X 1-3/4" WOOD SCREW QTY: 8 #8 X 2" WOOD SCREW QTY: 6 #8 X 2-1/2" WOOD SCREW QTY: 4 #2 SQUARE DRIVE BIT...
  • Page 28 1536 HARDWARE 11-0086 11/10/2016 JH #8 x 1" WOOD SCREW QTY: 2 #8 x 1-1/4" WOOD SCREW QTY: 5 #8 x 1-3/4" WOOD SCREW QTY: 22 #8 x 2" WOOD SCREW QTY: 33 #10 x 3-1/2" WOOD SCREW QTY: 4 5/16"...
  • Page 29 PICTURE DESCRIPTION QTY. 1528 1 X 2 X 32" ROOF BATTEN 1-2-3200-RB 1 X 4 X 8-3/4" WALL PANEL BOARD 1-4-0875-WPB 1 X 4 X 12-1/4" WALL PANEL BOARD 1-4-1225-WPB 1 X 4 X 15-3/4" WALL PANEL BOARD 1-4-1575-WPB 1 X 4 X 19-5/16" WALL PANEL BOARD 1-4-1931-WPB...
  • Page 30 PICTURE DESCRIPTION QTY. 1 X 4 X 76-7/8" ROOF FINISHER REAR 1-4-7688-RFR 1 X 4 X 76-7/8" 4.00 ROOF STARTER FRONT 1-4-7688-RSF 1 X 4 X 76-7/8" 3.25 ROOF STARTER REAR 1-4-7688-RSR 1 X 5 X 76-7/8" ROOF BOARD 1-5-7688-RB 2 X 4 X 22-3/4"...
  • Page 31 PICTURE DESCRIPTION QTY. 2 X 4 X 35-3/16" ROOF SUPPORT LEFT 2-4-3515-RSL 2 X 4 X 35-3/16" ROOF SUPPORT RIGHT 2-4-3515-RSR 2 X 4 X 69-3/4" ROOF FINISHER SUPPORT 2-4-6975-RFS 5/4 X 6 X 10" ROOF PEAK SUPPORT 125-6-1000-RPS 5/4 X 5 X 10-7/8" ROOF PANEL PEAK SUPPORT 125-5-1081-RPPS...
  • Page 32 PICTURE DESCRIPTION QTY. 1518 1 X 3 X 18" WINDOW TOP BOARD 1-3-1800-WTB 1 X 3 X 29-7/8" OPEN WINDOW OUTSIDE SUPPORT 1-3-2988-OWOS 1 X 3 X 34-3/4" WINDOW BOTTOM BOARD 1-3-3475-WBB 1 X 3 X 40-1/2" PANEL BOARD BRACE 1-3-4050-PBB 1 X 4 X 9"...
  • Page 33 PICTURE DESCRIPTION QTY. 1 X 4 X 29-1/2" OPEN WINDOW BOARD 1-4-2950-OWB 1 X 4 X 51" WALL BOARD 1-4-5100-WB 1 X 6 X 8-7/16" TOP BOARD DOOR 2 1-6-0843-TBD2 1 X 6 X 10-3/16" TOP BOARD DOOR 1 1-6-1020-TBD1 1 X 6 X 11-3/16"...
  • Page 34 PICTURE DESCRIPTION QTY. 1 X 6 X 27-3/4" BOTTOM BOARD OPEN WINDOW 1-6-2775-BBOW 1 X 6 X 34" TOP BOARD WINDOW 1-6-3400-TBW 1 X 6 X 51" WALL BOARD 1-6-5100-WB NOT USED 2 X 4 X 47-1/2" TOP PANEL BOARD 2-4-4750-TPB 1 IS NOT USED 2 X 4 X 70"...
  • Page 35 PICTURE DESCRIPTION QTY. 1536 5/4 X 4 X 20-3/4" VERTICAL ACCENT 125-4-2075-VA 5/4 X 4 X 28-3/8" DIAGONAL ACCENT 125-4-2838-DA 2 X 6 X 42" ROOF GABLE BOARD 2-6-4200-RGB 2 X 5 X 47-1/2" BOTTOM PANEL BOARD 2-5-4750-BPB 2 X 5 X 70" SANDBOX BOARD 2-5-7000-SB...
  • Page 36 PICTURE DESCRIPTION QTY. 5/4 X 3 X 28-1/4" PANEL SLAT 125-3-2825-PS...
  • Page 37 PICTURE DESCRIPTION QTY. PLASTIC SUNBURST 07-0028-G PLASTIC FRONT ARCH 07-0027-G PLASTIC DORMER WINDOW 07-0029-G SOLAR WALL LIGHT 09-2003 (NOT SHOWN) MANUFACTURER LOGO PLATE UNASSEMBLED DORMER (1529 BOX) UNASSEMBLED CHIMNEY (1529 BOX)
  • Page 38 PICTURE DESCRIPTION QTY. PLASTIC WINDOW 07-0013 LEMONADE STAND SIGN 07-0024 1528, 1518, 1536 HARDWARE KITS TOUCH UP STAIN (LITTLE BOTTLE (NOT SHOWN) THAT IS BAGGED)
  • Page 39 STEP 1: RIGHT SIDE 1: HAMMER T-NUTS INTO THE CORNER POSTS HOLES THAT ARE 3" OFF THE BOTTOM. TIP: USE A SCREWDRIVER OR A 4-1/2" HEX BOLT TO CLEAN OUT THE HOLES IF SAWDUST IS PRESENT. IF THE HOLES ARE SLIGHTLY SMALL THEN REAM THEM OUT WITH A 3/8" DRILL BIT. 2: FASTEN THE 2 X 5 X 47-1/2"...
  • Page 40 STEP 2: FRONT SIDE 1: HAMMER T-NUTS INTO THE CORNER POSTS HOLES THAT ARE 3-3/4" OFF THE BOTTOM. 2: FASTEN THE 2 X 5 X 70" SANDBOX BOARD (OFFSET UP) TO THE CORNER POSTS WITH 5/16" X 4- 1/2" HEX BOLTS AND 5/16" WASHERS. 4 X 4 X 51-1/4"...
  • Page 41 STEP 3: LEFT SIDE 1: HAMMER T-NUTS INTO THE CORNER POSTS HOLES THAT ARE 3" OFF THE BOTTOM. 2: FASTEN THE 2 X 5 X 47-1/2" BOTTOM PANEL BOARD (OFFSET DOWN) TO THE CORNER POSTS WITH 5/16" X 4-1/2" HEX BOLTS AND 5/16" WASHERS. 4 X 4 X 51-1/4"...
  • Page 42 STEP 4: BACK SIDE 1: HAMMER T-NUTS INTO THE CORNER POSTS HOLES THAT ARE 4-1/2" OFF THE BOTTOM. 2: FASTEN THE 2 X 6 X 70" BOTTOM PANEL BOARD DOOR (OFFSET UP) TO THE CORNER POSTS WITH 5/16" X 4-1/2" HEX BOLTS AND 5/16" WASHERS. FRONT SIDE LEFT SIDE 5/16"...
  • Page 43 STEP 5: ROOF SUPPORT 1: PLACE THE 2 X 4 X 35.15 ROOF SUPPORTS ON A FLAT SURFACE AS SHOWN. THE COUNTERBORES SHOULD BE FACING THE GROUND (FLAT SURFACE). 2: USE A CARPENTER'S SQUARE TO ENSURE THE PARTS ARE SQUARE TO ONE ANOTHER. 3: PLACE THE 5/4 X 6 X 10"...
  • Page 44 STEP 6: PLASTIC SUNBURSTS 1: PLACE THE PLASTIC SUNBURST OVER THE ROOF SUPPORTS. 2: MAKE SURE THE ROOF SUPPORTS ARE STILL SQUARE TO ONE ANOTHER WITH THE CARPENTER'S SQUARE. 3: THE TOP SURFACES OF THE SUNBURST SHOULD BE FLUSH OR SLIGHTLY BELOW THE TOP SURFACES OF THE ROOF SUPPORTS.
  • Page 45 STEP 7: ROOF SUPPORT ASSEMBLIES 1: HAMMER A T-NUT INTO THE TOP HOLE ON THE INSIDE OF EACH CORNER POSTS. 2: FASTEN THE ROOF SUPPORT ASSEMBLY TO THE LEFT SIDE WITH 5/16" X 4-1/2" HEX BOLTS AND 5/16" WASHERS. 3: REPEAT SUBSTEPS 1 THROUGH 2 FOR THE OTHER ROOF SUPPORT ASSEMBLY. ROOF SUPPORT ASSEMBLY T-NUT...
  • Page 46 STEP 8: LEVEL AND SQUARE 1: NOW IS THE TIME TO LEVEL AND SQUARE UP THE FRAME. 2: MAKE SURE THE BOARDS AT THE BOTTOM ARE ALL LEVEL. MAKE SURE ALL THE POSTS ARE SQUARE TO THE BOARDS AT THE BOTTOM. 3: COMPARE MEASUREMENTS AT THE BOTTOM AND AT THE TOP OF THE POSTS.
  • Page 47 STEP 9: LAG SCREWS 1: THE FRAME SHOULD BE LEVEL AND SQUARE AT THIS POINT. THE POSTS SHOULD BE PARALLEL TO ONE ANOTHER ALSO. 2: USE A 9/64" DRILL BIT TO DRILL A PILOT HOLE AT EACH LOCATION SHOWN. (SEE PRE- DRILL LAG SCREW DIRECTIONS AT FRONT OF THE MANUAL FOR 5/16"...
  • Page 48 STEP 10: ROOF STARTER REAR IT MAY BE HELPFUL TO TEMPORARILY INSTALL A ROOF BOARD AT THE BOTTOM OF THE ROOF SUPPORTS. THAT WAY YOU CAN POSITION THE REAR ROOF STARTER AND MAKE ADJUSTMENTS EASILY IN STEP 11. 1: FASTEN THE ROOF BOARD AT THE END OF THE ROOF SUPPORTS WITH #8 X 1-1/2" WOOD SCREWS. 2: MEASURE THE DISTANCE ACROSS THE SET AT THE TOP OF THE POSTS.
  • Page 49 STEP 11: ROOF STARTER REAR 1: PLACE THE 1 X 4 X 76-7/8" ROOF STARTER REAR BOARD AT THE PEAK OF THE ROOF. THE HOLES IN THE ROOF STARTER SHOULD BE CENTERED ON THE ROOF SUPPORTS, AND THE FLAT TOP END OF THE ROOF STARTER SHOULD BE PLACED FLUSH TO THE PEAK OF THE ROOF SUPPORTS.
  • Page 50 STEP 12: ROOF REAR SECTION AND CHIMNEY ROOF BOARD INSTALLATION TIPS: *INSTALL TWO ROOF BOARDS AND THEN REMOVE THE ROOF BOARD AT THE BOTTOM YOU ATTACHED TEMPORARILY. *BEFORE FITTING ROOF BOARDS INTO ONE ANOTHER SIGHT DOWN THE BOARD TO SEE IF IT HAS A BOW TO IT.
  • Page 51 STEP 13: ROOF STARTER FRONT IT MAY BE HELPFUL TO TEMPORARILY INSTALL A ROOF BOARD AT THE BOTTOM OF THE ROOF SUPPORTS. THAT WAY YOU CAN MAKE SURE THE FRONT CORNER POSTS STAY PARALLEL. 1: FASTEN THE ROOF BOARD AT THE END OF THE ROOF SUPPORTS WITH #8 X 1-1/2" WOOD SCREWS.
  • Page 52 STEP 14: ROOF STARTER FRONT 1: PLACE THE 1 X 4 X 76-7/8" ROOF STARTER FRONT BOARD AT THE PEAK OF THE ROOF. THE HOLES IN THE ROOF STARTER SHOULD BE CENTERED ON THE ROOF SUPPORTS, AND THE FLAT TOP END OF THE FRONT (4") ROOF STARTER SHOULD OVERLAP THE OTHER REAR (3-1/4")ROOF STARTER.
  • Page 53 STEP 15: ROOF FRONT SECTION 1: PLACE THE 1 X 5 X 76-7/8" ROOF BOARDS ON TOP OF THE ROOF SUPPORTS, FITTING THE TONGUE END INTO THE GROOVE END OF THE ROOF STARTER FRONT. THIS SIDE GETS SEVEN ROOF BOARDS. 2: FASTEN THE ROOF BOARDS TO THE ROOF SUPPORTS WITH 1-1/2"...

  • Page 54: Front Gable Assembly

    STEP 16: FRONT GABLE ASSEMBLY 1: FIND ONE 5 X 11 X 46.97" ROOF PANEL LEFT ASSEMBLY, ONE 5 X 11 X 46.97" ROOF PANEL RIGHT ASSEMBLY, ONE 5/4 X 5 X 10.81 ROOF PANEL PEAK SUPPORT AND A FRONT PLASTIC ARCH. 2: PLACE THE ROOF PANEL ASSEMBLIES ON A FLAT SURFACE WITH THE COUNTERSUNK HOLES FACING UP.

  • Page 55: Bottom Wall Board

    STEP 17: BOTTOM WALL BOARD 1: HAMMER A T-NUT INTO EACH HOLE IN THE FRONT CORNER POSTS. 2: FASTEN THE 2 X 4 X 70" BOTTOM WALL BOARD TO THE FRONT CORNER POSTS WITH 5/16" X 4- 1/2" HEX BOLTS AND 5/16" WASHERS. 5/16"...
  • Page 56 STEP 18: ATTACHING THE FRONT GABLE MOUNT THE GABLE ASSEMBLY RESTING ABOVE THE BOTTOM WALL BOARD. MAKE SURE THE GABLE ASSEMBLY IS FLUSH AGAINST THE FRONT CORNER POSTS. THE GABLE ROOF PEAK SHOULD BE RESTING ON TOP OF THE ROOF FRONT SECTION. TIP: MAKE SURE THE DISTANCE BETWEEN THE GABLE ASSEMBLY AND THE ROOF OVERHANG IS EQUAL ON BOTH SIDES.
  • Page 57 STEP 19: WALL PANEL SUPPORTS SINCE ALL INSTALLATIONS VARY THE 15-13/16" DIMENSION SHOWN MAY NOT BE CORRECT. FOLLOW THE PROCEDURE BELOW TO POSITION THE WALL PANEL BOARDS PROPERLY. 1: SLIDE THE LEFT ROOF FINISHER (NOT SHOWN) AGAINST THE ROOF BOARD TEMPORARILY. THEN PUSH THE WALL PANEL SUPPORT UNDER IT.
  • Page 58 STEP 20: ROOF FINISHERS FRONT 1: PLACE THE RIGHT ROOF FINISHER INTO THE GROOVE OF THE ROOF BOARD. 2: SLIDE THE FINISHER OVER UNTIL IT HITS THE GABLE ASSEMBLY ROOF. IF THE FINISHER STICKS OUT BEYOND THE END OF THE ROOF BOARD ABOVE IT THEN YOU WILL HAVE TO TRIM IT. MARK THE END OF THE FINISHER AND CUT IT TO LENGTH.

  • Page 59: Roof Battens

    STEP 21: ROOF BATTEN 1: PLACE THE 1 X 2 X 32" ROOF BATTEN UP AGAINST THE ROOF PANEL, CENTERED BETWEEN THE ROOF SUPPORTS. FLUSH THE BOTTOM EDGE OF THE ROOF BATTEN TO THE BOTTOM EDGE OF THE SEVENTH ROOF BOARD. MAKE SURE IT IS PARALLEL TO THE ROOF SUPPORTS. INSERT 1-1/4" SCREWS THROUGH THE PREDRILLED HOLES ALONG THE BATTEN AND SECURE THE BATTEN TO THE ROOF BOARDS.
  • Page 60 STEP 22: WALL PANEL BOARDS 1: START MOUNTING THE 1 X 4 X 19.31" WALL PANEL BOARD AGAINST THE GABLE LEFT ROOF SUPPORT AND THE WALL PANEL SUPPORT LEFT. THE SIDE EDGE OF THE WALL PANEL BOARD MUST BE PARALLEL AND 1/4" FROM THE SIDE EDGE OF THE FRONT LEFT CORNER POST. THE WALL PANEL BOARD BOTTOM ANGLED END SHOULD BE PARALLEL AND 1"...
  • Page 61 STEP 23: GABLE BOARDS 1: PLACE THE 2 X 6 X 42" ROOF GABLE BOARD DIRECTLY UNDERNEATH THE ROOF SUPPORTS. 2: SECURE THE ROOF GABLE BOARD TO THE ROOF SUPPORTS WITH TWO #10 X 3-1/2" WOOD SCREWS. 3: REPEAT SUBSTEPS 1 THROUGH 2 FOR THE OTHER SIDE OF THE ROOF. 2 X 6 X 42"...
  • Page 62 STEP 24: DORMERS 1: ASSEMBLE THE DORMERS AS SHOWN IN THE APPENDIX. 2: MAKE MARKS ON THE ROOF WITH A PENCIL AT THE DIMENSIONS SHOWN. NOTE THE DIMENSIONS START FROM THE JOINT OF THE SEVENTH ROOF BOARD AND THE FINISHERS. 3: INSTALL THE DORMER MOUNTING BLOCKS WITH TWO #8 X 2"...
  • Page 63 STEP 25: WALL BOARDS LEFT SIDE 1: FIND SIX 1 X 6 X 51" WALL BOARDS AND TWO 1 X 4 X 51" WALL BOARDS WITH PRE-DRILLED HOLES. 2: PLACE WALL BOARDS ON THE LEFT SIDE OF THE FORT AGAINST THE ROOF GABLE BOARD AND THE SANDBOX BOARD AS SHOWN BELOW.
  • Page 64 STEP 26: ATTACHING PANEL BOARD BRACE 1: PLACE THE 1 X 3 X 40-1/2" PANEL BOARD BRACE AT THE CENTER OF THE WALL BOARDS YOU ATTACHED TO THE SWING BEAM SIDE. FASTEN IT TO THE WALL BOARDS WITH #8 X 1-1/4" WOOD SCREWS.
  • Page 65 STEP 27: REAR WALL BOARDS 1: PLACE WALL BOARDS ON THE REAR SIDE OF THE FORT AGAINST THE BOTTOM PANEL BOARD AND THE ROOF FINISHER SUPPORT AS SHOWN BELOW. THE BOTTOM OF THE WALL PANEL BOARDS SHOULD BE FLUSH TO THE BOTTOM OF THE BOTTOM PANEL BOARD DOOR. THE OPENING DIMENSIONS FOR ATTACHING THE WINDOW IN THE NEXT STEP ARE SHOWN BELOW.
  • Page 66 STEP 28: INSTALL WINDOW 1: FIND THE PLASTIC WINDOW. PLACE WINDOW AT THE REAR OF THE PLAYHOUSE IN THE OPENING. THE 1" WIDE SECTION OF THE WINDOW FRAME SHOULD BE AT THE TOP. 2: ATTACH THE WINDOW WITH FOUR #8 X 1-1/4" WOOD SCREWS. 1"...
  • Page 67 STEP 29: WINDOW BOARD AND DOOR BOARD 1: PLACE THE 1 X 3 X 34-3/4" WINDOW BOTTOM BOARD FLUSH WITH THE BOTTOM OF THE WINDOW. THIS BOARD TIES THE BOARDS TOGETHER. 2: FASTEN THE WINDOW BOTTOM BOARD WITH #8 X 1-1/4" WOOD SCREWS. 3: PLACE THE 1 X 3 X 18"...
  • Page 68 STEP 30: RIGHT SIDE WALL BOARDS 1 PLACE WALL BOARDS ON THE RIGHT SIDE OF THE PLAYSET AGAINST THE ROOF GABLE BOARD AND THE SANDBOX BOARD AS SHOWN BELOW. THE BOTTOM OF THE WALL BOARDS SHOULD BE 1-3/8" ABOVE THE BOTTOM OF THE SANDBOX BOARD. FASTEN THE BOARDS WITH #8 X 1-3/4" WOOD SCREWS.
  • Page 69 STEP 31: PANEL BOARD BRACE AND TOP BOARD WINDOW 1: PLACE THE 1 X 3 X 40-1/2" PANEL BOARD BRACE FLUSH OR SLIGHTLY ABOVE THE BOTTOM BOARD OPEN WINDOW PIECES. 2: FASTEN WITH #8 X 1-1/4" WOOD SCREWS. 3: PLACE THE 1 X 6 X 34" TOP BOARD WINDOW FLUSH WITH THE OPEN WINDOW TOP BOARDS. 4: FASTEN WITH #8 X 1-1/4"...
  • Page 70 STEP 32: OPEN WINDOW OUTSIDE SUPPORT 1: PLACE THE 1 X 3 X 29-7/8" OPEN WINDOW OUTSIDE SUPPORT ON THE OUTSIDE OF THE RIGHT WALL BOARDS. MAKE THE TOP OF THE BOARD FLUSH TO THE TOP OF THE PANEL BOARD BRACE ON THE INSIDE.
  • Page 71 STEP 33: OPEN WINDOW BOARD 1: PLACE THE 1 X 4 X 29-1/2" OPEN WINDOW BOARD ON TOP OF THE BOARDS IN THE WINDOW OPENING. THE BACK OF THE OPEN WINDOW BOARD SHOULD BE FLUSH TO THE INSIDE OF THE PANEL BOARD BRACE. 2: FASTEN THE OPEN WINDOW BOARD WITH #8 X 1-3/4"...

  • Page 72: Panel Slats

    STEP 34: PANEL SLATS 1: FIND SEVEN 5/4 X 6 X 28-1/4" PANEL SLATS. 2: INSTALL THE PANEL SLATS WITH EQUAL SPACING. SEE DETAILS BELOW FOR MEASUREMENTS. 3: ATTACH THE PANEL SLATS TO THE PLAYHOUSE WITH #8 X 2" WOOD SCREWS. 5/4 X 6 X 28-1/4"...
  • Page 73 STEP 35: PANEL SLATS 1: PLACE THE 5/4 X 3 X 28-1/4" PANEL SLATS IN BETWEEN THE SLATS INSTALLED IN THE PREVIOUS STEP. 2: ATTACH THE PANEL SLATS TO THE PLAYHOUSE WITH #8 X 2" WOOD SCREWS. 5/4 X 3 X 28-1/4" PANEL SLAT (EIGHT) FLUSH...
  • Page 74 STEP 36: DRILLING HOLES FOR FRONT ACCENT PIECES 1: USE THE DIMENSIONS ON THE LEFT TO MAKE CENTER MARKS FOR THE DIAGONAL 2: USE THE DIMENSIONS ON THE RIGHT TO MAKE ACCENT. THEN MEASURE 1" ABOVE AND BELOW EACH CENTER MARK TO MAKE CENTER MARKS FOR THE SCREW HOLES FOR THE THE SCREW HOLE MARKS.
  • Page 75 STEP 37: FRONT ACCENTS 1: PLACE THE 5/4 X 4 X 20-3/4" VERTICAL ACCENT CENTERED ON THE FRONT OF THE PLAYHOUSE. LET THE BOTTOM EDGE REST ON THE 2 X 5 X 70. FASTEN THE VERTICAL ACCENT FROM INSIDE GOING THROUGH THE SLAT INTO THE BACK SIDE OF THE VERTICAL ACCENT.

  • Page 76: Solar Wall Lights

    STEP 38: SOLAR WALL LIGHTS 1: WITH A PENCIL MAKE A CENTER MARK ON THE OUTSIDE FACE OF THE 1 X 4 X 19.31 WALL PANEL BOARD. MEASURE 4-7/8" HORIZONTALLY FROM THE OUTSIDE EDGE OF THE CORNER POST TOWARDS THE CENTER OF THE WALL PANEL BOARD AND 2-3/8"...
  • Page 77 STEP 39: LEMONADE SIGN HOOKS 1: MEASURE 16-1/4" FROM THE EACH END OF THE ROOF GABLE BOARD AND MAKE A MARK ON THE BOTTOM OF IT. CENTER THE MARK. 2: PREDRILL A SMALL 1/16" HOLE AT EACH MARK. 3: INSTALL A HOOK IN EACH HOLE. HOOKS ROOF GABLE BOARD...

  • Page 78: Lemonade Stand Sign

    STEP 40: LEMONADE STAND SIGN 1: CUT TWO LENGTHS OF CHAIN TO 3-1/4" FROM THE PIECES PROVIDED. 2: HANG ONE END OF THE CHAIN ON THE END OF THE HOOK. PLACE THE OTHER END THROUGH THE HOLE ON THE LEMONADE STAND SIGN. PLACE THE END OF THE CHAIN ON THE HOOK.

  • Page 79: Logo Plate

    STEP 41: LOGO PLATE 1: PLACE THE MANUFACTURER LOGO PLATE ON THE 2 X 6 ROOF GABLE BOARD. 2: FASTEN THE LOGO PLATE TO THE BOARD WITH #8 X 1" WOOD SCREWS. LOGO PLATE...

  • Page 80: Appendix

    APPENDIX...
  • Page 81 1529 HARDWARE #8 X 1-1/4" PAGE 1 OF 1 WOOD SCREW QTY: 22 1/16/2015 S.O. #8 X 1-1/2" WOOD SCREW QTY: 34 #8 X 1-3/4" WOOD SCREW QTY: 8 #8 X 2" WOOD SCREW QTY: 6 #8 X 2-1/2" WOOD SCREW QTY: 4 #2 SQUARE DRIVE BIT...
  • Page 82 PICTURE DESCRIPTION QTY. DORMER SUNRAY ASSEMBLY 2-10-1355-DS DORMER ROOF PANEL ASSEMBLY 2-13-1828-DRPA DORMER SIDE RIGHT ASSEMBLY 2-17-1850-DSRA DORMER SIDE LEFT ASSEMBLY 2-17-1850-DSLA DORMER MOUNT 2-3-1150-DM CHIMNEY FRONT ASSEMBLY 2-8-1500-CFA CHIMNEY RIGHT SIDE ASSEMBLY 2-10-1500-CRS...
  • Page 83 PICTURE DESCRIPTION QTY. CHIMNEY LEFT SIDE ASSEMBLY 2-10-1500-CLS CHIMNEY REAR ASSEMBLY 2-8-0700-CRA CHIMNEY MOUNTING BLOCK 2-3-0675-CMB...
  • Page 84 STEP 1: DORMER SUNRAYS AND SIDES 1: FIND ONE DORMER SIDE LEFT ASSEMBLY AND ONE DORMER SIDE RIGHT ASSEMBLY. 2: FIND TWO DORMER SUNRAY ASSEMBLIES. 3: PLACE THE TWO DORMER SUNRAY ASSEMBLIES BETWEEN THE DORMER SIDE LEFT ASSEMBLY AND DORMER SIDE RIGHT ASSEMBLY. ONE DORMER SUNRAY ASSEMBLY FLUSH TO THE FRONT FLAT END OF THE DORMER SIDE ASSEMBLIES AND THE OTHER DORMER SUNRAY ASSEMBLY FLUSH TO THE REAR FLAT END OF THE DORMER SIDE ASSEMBLIES AS SHOWN BELOW.
  • Page 85 STEP 2: DORMER WINDOW 1: MOUNT THE DORMER WINDOW IN THE FRONT OF THE DORMER, THE WINDOW SHOULD FIT IN BETWEEN THE DORMER SIDES AND THE DORMER SUNRAY. THE BACK FACE OF THE WINDOW MUST BE RESTING AGAINST THE DORMER SIDES BATTENS. 2: MAKE SURE THE HOLES ON THE DORMER WINDOW ARE CENTERED WITH THE DORMER SIDES BATTENS AND THE DORMER SIDES ARE FLUSH TO THE SIDE EDGES OF THE DORMER WINDOW AND FASTEN WITH #8 X 1-1/2"...
  • Page 86 STEP 3: DORMER ROOF PANELS 1: FIND TWO DORMER ROOF PANEL ASSEMBLIES. 2: PLACE ONE DORMER ROOF PANEL ASSEMBLY ON TOP OF THE DORMER SUNRAY ASSEMBLIES, THE ROOF PANEL BOARDS MUST OVERHANG EQUALLY OFF THE FRONT AND BACK, MAKE SURE THE PRE-DRILLED HOLES ON THE ROOF PANEL ARE CENTERED WITH THE TOP FACE OF THE DORMER SUNRAY ASSEMBLES.
  • Page 87 STEP 4: CHIMNEY 1: FIND THE FRONT AND LEFT SIDE OF THE CHIMNEY. 2: ATTACH THE FRONT AND LEFT SIDES OF THE CHIMNEY WITH A 2" WOOD SCREW. USE A 2" WOOD SCREW IN THIS LOCATION CHIMNEY FRONT CHIMNEY LEFT SIDE 1: FIND THE REAR AND RIGHT SIDE OF THE CHIMNEY.
  • Page 88 STEP 5: CHIMNEY 1: ATTACH THE CHIMNEY SIDES FROM THE PREVIOUS SIDES TO FORM THE CHIMNEY WITH 2" AND 1-1/4" WOOD SCREWS. USE A 2" WOOD SCREW IN THIS LOCATION (EACH SIDE) USE 1-1/4" WOOD SCREWS IN THIS LOCATION (EACH SIDE)
  • Page 89 STEP 6: CHIMNEY 1: FASTEN THE 5/4 X 3 X 6-3/4" CHIMNEY MOUNTING BLOCK TO THE ROOF WITH 1-1/2" WOOD SCREWS. YOU CAN PLACE THE BLOCK AT ANY DESIRED PLACE ON THE ROOF. USE THE DIAGRAM BELOW AS A GUIDE AS TO WHERE YOU MIGHT INSTALL YOUR CHIMNEY.

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