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Playnation Passage II 1850AT Manual

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Passage II -
Tarp Roof
Model: 1850AT
(BOXES: 1850-1, 1850-2
& Slide Box)
Copyright © 2019 PlayNation Play Systems
All Rights Reserved
*52-2029-T*
190 Etowah Industrial Court
Canton, GA 30114
REV A: 5.13.2019
www.playnation.com
52-2029-T
-NOTICE-
This playset is intended for residential use only. it is not intended nor warranted for either public or commercial use.

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Summary of Contents for Playnation Passage II 1850AT

  • Page 1 Passage II - Tarp Roof Model: 1850AT (BOXES: 1850-1, 1850-2 & Slide Box) Copyright © 2019 PlayNation Play Systems All Rights Reserved *52-2029-T* 190 Etowah Industrial Court Canton, GA 30114 REV A: 5.13.2019 www.playnation.com 52-2029-T -NOTICE- This playset is intended for residential use only. it is not intended nor warranted for either public or commercial use.
  • Page 2 The quickest method to get any parts that are missing or damaged is use our “Quick Response Center” located at: www.playnation.com/support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY. THE RETAILER DOES NOT STOCK COMPONENTS.
  • Page 3 All hardware/non-wood components are covered for a period of three years and all ropes and canopies are covered for a period of one year. PlayNation warrants all of its slides to be free from defects in workmanship and materials, under normal use and conditions, for the lifetime of the product.
  • Page 4 Etowah Industrial Ct.; Canton, GA 30114. Any warranty claim must include proof of purchase, including the date of purchase. Within the first 30 days from the date of purchase, PlayNation will replace any parts discovered to be missing from or damaged in the original packaging.
  • Page 5 PlayNation shall not be liable for incidental, indirect or consequential damages or injuries that result from the building and/or playing on our play sets. Adult supervision is recommended anytime a play set is being used.
  • Page 6 THIS PAGE INTENTIONALLY LEFT BLANK...
  • Page 7 (678) 880-3300 about covered repairs, we must Mail this completed form to: have a valid Product Registration PlayNation Playsets OPTION 3 on file. 190 Etowah Industrial Court Canton, GA 30114 Where did you buy this product?
  • Page 8 THIS PAGE INTENTIONALLY LEFT BLANK...
  • Page 9 IMPORTANT – PLEASE READ Congratulations! You have just purchase one of the finest residential wooden swing sets available today. As with any wooden product that spends its entire life outside, in varying elements, it is important to know what to expect with your new swing set so that your family can enjoy it for many years.
  • Page 10 WARNING: Children must NOT use this play set until it has been completely assembled and inspected by an adult to ensure it has been properly installed PlayNation Play Systems 190 Etowah Industrial Court Canton, GA. 30114...
  • Page 11 Model: 1850AT (BOXES: 1850-1, 1850-2 & SLIDE BOX) REV A: 5.13.2019...

  • Page 12: Table Of Contents

    TABLE OF CONTENTS Safety Guidelines………………………………………..……......Pages 3-7 Leveling Fort, General Information and Definitions…………………....Pages 7-9 How to Install T-nuts, and Swing Beam Loading..........Pages 10-12 Site Plan, Safety Zone, Required Tool List and Kit Contents......Pages 13-15 Hardware, Lumber and Accessory Checklists..……………………………..Pages 16-27 Framing Fort - Left Side, Right Side, Front, then Rear……..……....Steps 1-13 Attaching Fort Side Supports..………………………...…..……..…..….……..
  • Page 13 Safety and Maintenance Tips for Your New Play Set: NOTE: Your children’s safety is our #1 concern. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. Please review these safety rules regularly with your children. •...
  • Page 14 Safety and Maintenance Tips for Your New Play Set: (continued) Playgrounds should be inspected on a regular basis. If any of the following conditions are noted, they should be removed, corrected or repaired immediately to prevent injuries. • Hardware that is loose, worn or that has protrusions or projections. •...
  • Page 15 PLAYGROUND SURFACING MATERIALS SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY HANDBOOK Select Protective Surfacing One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment.
  • Page 16 Play Set Surfacing Recommendations: Below are some of the recommendations that the U.S. Consumer Product Safety Commission (CPSC) offers from its Handbook for Public Playground Safety. The guide can be downloaded in full at www.cpsc.gov/PageFiles/122149/325.pdf 1. Protective Surfacing - Since almost 60% of all injuries are caused by falls to the ground, protective surfacing under and around all playground equipment is the most critical safety factor on playgrounds.
  • Page 17 2. Fall Zones - A fall zone, covered with a protective surfacing material, is essential under and around equipment where a child might fall. This area should be free of other equipment and obstacles onto which a child might fall. Stationary climbing equipment and slides should have a fall zone extending a Minimum of 6’...
  • Page 18 General Info to Review Before Installation • Depending on your experience, assembly of the playset can take as little as 6 hours up to 24 hours, depending on size, after inventory of parts; therefore, we recommend you set aside a full two days for assembly. •...
  • Page 19 This page is a list of definitions and explanations used throughout our instructions to aid you in the assembly of your play set. Offset Holes- Throughout the installation procedures we will refer to parts with offset holes. This refers to the orientation of the holes on the board. An offset hole is one that is closer to one side than it is the other or in other words, it is not centered on the board.
  • Page 20 Common Installation Practice Installing T-nuts When installing T-nuts into the wood, use a smooth faced hammer to set the face of the T-nut flush into the wood. Corner Post T-nut Insert the barrel of the T-nut into the predrilled hole. Using a smooth faced hammer, drive the T-nut until the face of the T-nut is flush to the wood.
  • Page 21 HOW A T-NUT WORKS USUALLY THE FIRST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T-NUTS INTO THE CORNER POSTS. A T-NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT. YOU INSERT THE T-NUTS INTO THE PREDRILLED HOLES IN THE CORNER POSTS.
  • Page 22 SWING BEAM LOADING Weight Limits for Accessories: The weight limit for a Swing Belt is 225 lbs. (Although 150lbs is the maximum recommended swinging weight capacity for the swing position.) The weight limit for a Trapeze Bar is 125 lbs. Maximum Allowable swinging weight for a three position swing: 1) The maximum allowable swinging weight at each Swing Belt position is 150 lbs.
  • Page 23 Outing IV - 1850 Overhead with Dimensions Please familiarize yourself with the manual, parts/components and general Fall Height: 75" (with 6" of safety surfacing in place) Playset height: 10' - 1-5/8" construction process of your new playset before getting started. Swing Beam height: 7' - 2-3/4"...
  • Page 24 SAFETY ZONE - 1850 MORE TEXT SAFETY ZONE 26'-9 " 6'-0" 12'-6" 6'-0" 26'-6 " 6'-0" 12'-6" 6'-0" 6'-0" 6'-0" (6) foot unobstructed safety perimeter around playset recommended...
  • Page 25 REQUIRED TOOL LIST: ___ Standard or Cordless Drill w/ Phillips Bit (#2 square bit provided) ___ Drill Bits 1/8”, 3/8”. ___ ½” Wrench and Socket ___ ½” Deep Well Socket ___ 9/16” Deep Well Socket ___ 9/16” Wrench and Socket ___ Level ___ Tape Measure ___ Extension Cord (if using standard drill)
  • Page 26 #8 X 1" 11-0097 1700Z WOOD SCREW 1850 HARDWARE QTY: 8 PAGE 1 OF 3 REV: 5/13/2019 JH #8 X 1-1/4" 1325Z WOOD SCREW QTY: 72 #8 X 1-1/2" 1701Z WOOD SCREW QTY: 50 #8 X 2" 1342Z WOOD SCREW QTY: 102 #8 X 2-1/2"...
  • Page 27 11-0097 NOTE: CARRIAGE 1850 HARDWARE BOLTS OVER 6" MAY BE PAGE 2 OF 3 UP TO 1/4" SHORTER REV: 5/13/2019 JH DUE TO MANUFACTURER TOLERANCES. 3" 3/8" TORQUE WASHER QTY: 18 1370Z 3/8" x 3" CARRIAGE BOLT QTY: 2 3/8" x 3-3/4" 3/8"...
  • Page 28 11-0097 1850 HARDWARE PAGE 3 OF 3 NOTE: HEX BOLTS MAY COME PARTIALLY OR FULLY REV: 5/13/2019 JH THREADED DEPENDING UPON THE MANUFACTURER. 1" 5/16" X 1" HEX BOLT 1702Z QTY: 2 5/16" X 1-1/2" HEX BOLT 1703Z QTY: 4 5/16"...
  • Page 29 1850 PICTURE DESCRIPTION QTY. WAVE SLIDE 03-0016 SWING W/CHAINS TRAPEZE BAR W/CHAINS SWING BEAM PLATE 11-5025 2411 SWING BEAM ANGLED PLATE RIGHT 11-5019 2447 SWING BEAM ANGLED PLATE LEFT 11-5020 2448 SWING BEAM 90 PLATE 11-5021 2449...
  • Page 30 PICTURE DESCRIPTION QTY. ROCK WALL ROCKS (COLOR & SIZE MAY VARY) rocks 07-0038-G/Y WS4545 HARDWARE HARDWARE BOX: 1850 BOX 1850 11-0097 (NOT SHOWN) INSTRUCTIONS IRON DUCTILE SWING HANGER 11-4024 BRACKET 11-5013 10' ROPE 10-1007 TARP 44" X 113" 05-0013 FLAG KIT G/Y (PAIR) 09-1014...
  • Page 31 PICTURE DESCRIPTION QTY. GROUND STAKE (2 IN A BAG) 07-0016-P NOTE: ACTUAL PRODUCT MAY VARY TELESCOPE W/COMPASS 07-0037-G WS 4610 NOTE: ACTUAL PRODUCT MAY VARY STEERING WHEEL 07-0004 SAFETY HANDLE (PAIR) 07-0005 (NOT SHOWN) LOGO PLATE SAFETY WARNING PLATE 11-5023 SA 4294...
  • Page 32 STAMPED ID & 1850 PICTURE QTY. DESCRIPTION 1850A LADDER BACK 5/8" X 3-3/8" X 18-1/2" 1850B PANEL SLAT 3/4" X 2-5/8" X 24-1/2" 1850C PANEL SUPPORT 3/4" X 3-3/8" X 22-3/4" 1850D DECK SPACER 3/4" X 3" X 39-1/2" 1850E BOTTOM ROCK WALL BOARD 3/4"...
  • Page 33 STAMPED ID & PICTURE QTY. DESCRIPTION 1850H ROCK WALL SPACER BOARD 3/4" X 5-3/8" X 44" 1850I PANEL SUPPORT 3/4" X 3-3/8" X 45-1/2" 1850J DECK BOARD 3/4" X 5-3/8" X 45-1/2" 1850K END SANDBOX BOARD 3/4" X 5-3/8" X 44" 1850L ARCH BOARD 3/4"...
  • Page 34 STAMPED ID & PICTURE QTY. DESCRIPTION 1850O END SANDBOX BOARD 3/4" X 5-3/8" X 95" 1850P SLIDE BLOCK 1" X 3-3/8" X 16-1/2" 1850Q LADDER STEP 1" X 3-3/8" X 17" 1850R CENTER POST BOTTOM 1" X 3-3/8" X 26" 1850S RW SIDE TOP PANEL BOARD...
  • Page 35 STAMPED ID & PICTURE QTY. DESCRIPTION 1850V STRINGER 1" X 3-3/8" X 44" 1850W END TARP BOARD 1" X 3-3/8" X 46" 1850X CENTER POST TOP 1" X 3-3/8" X 46-1/2" 1850Y FORT SIDE SUPPORT 1" X 3-3/8" X 47-1/2" 1850Z ROCK WALL STRINGER...
  • Page 36 STAMPED ID & PICTURE QTY. DESCRIPTION 1850AC LADDER SIDE L/H 1-3/8" X 3-3/8" X 53" 1850AD LADDER SIDE R/H 1-3/8" X 3-3/8" X 53" 1850AE ROCK WALL SIDE SUPPORT 1-3/8" X 3-3/8" X 56" 1850AF SWING BEAM MOUNT 3" X 3" X 44" 1850AG SWING LEG 3"...
  • Page 37 STAMPED ID & PICTURE QTY. DESCRIPTION 1850AJ SWING BEAM 3-3/8" X 5-3/8" X 95"...

  • Page 38: Framing Fort - Left Side, Right Side, Front, Then Rear

    STEP 1: SWING BEAM MOUNT 1: PLACE THE TORQUE WASHERS OVER THE END OF THE CARRIAGE BOLTS AS SHOWN WITH THE TEETH FACING AWAY FROM THE HEAD OF THE BOLT. HAMMER THE HEAD OF THE BOLT TO SET THE TEETH INTO THE CORNER POSTS. 2: FASTEN THE SWING BEAM MOUNT WITH WASHERS AND LOCK NUTS.
  • Page 39 STEP 2: SWING BEAM PLATE 1: INSTALL THE SWING BEAM PLATE WITH THE POINTED END FACING AS SHOWN. 11-5025 SWING BEAM PLATE 3/8" x 3" Carriage Bolt 3/8" Washer 3/8" L:ock Nut COUNTERBORE HOLES FACE DOWN...

  • Page 40: Safety Guidelines

    STEP 3: END SANDBOX BOARD 1: INSTALL T-NUTS AND THEN FASTEN THE END SANDBOX BOARD AS SHOWN BELOW. THE COUNTERBORED HOLES FACE OUT. 1850O END SANDBOX BOARD Counterbored holes face out T-Nut T-Nut 5/16" Washer 5/16" Lock Washer 5/16" x 3-1/2" Hex Bolt...
  • Page 41 STEP 4: DECK SUPPORT 1: INSTALL T-NUTS AND THEN FASTEN THE DECK SUPPORT AS SHOWN BELOW. THE COUNTERBORED HOLES SHOULD BE ON THE BOTTOM AND SHOULD FACE OUT. T-Nut 5/16" 1850T Washer DECK SUPPORT T-Nut (ON INSIDE OF POSTS) 5/16" Lock Washer COUNTERBORED HOLES 5/16"...
  • Page 42 STEP 5: ROCK WALL SIDE TOP PANEL BOARD 1: INSTALL T-NUTS AND THEN FASTEN THE ROCK WALL SIDE TOP PANEL BOARD AS SHOWN BELOW. THE COUNTERBORED HOLES SHOULD FACE OUT. " 8 " T-Nut 1850S ROCK WALL T-Nut 5/16" SIDE TOP Washer PANEL BOARD 5/16"...
  • Page 43 STEP 6: END SANDBOX BOARD 1: INSTALL T-NUTS AND THEN FASTEN THE END SANDBOX BOARD AS SHOWN BELOW. THE COUNTERBORED HOLES SHOULD BE AT THE TOP FACING OUT. T-Nut T-Nut 1850K END SANDBOX BOARD 5/16" Washer Counterbored holes 5/16" are at the top facing out Lock Washer 5/16"...

  • Page 44: Leveling Fort, General Information And Definitions

    STEP 7: DECK SUPPORT 1: INSTALL T-NUTS AND THEN FASTEN THE DECK SUPPORT AS SHOWN BELOW. THE COUNTERBORED HOLES SHOULD BE ON THE BOTTOM AND SHOULD FACE OUT. T-Nut T-Nut 1850T 5/16" Washer DECK SUPPORT 5/16" (ON INSIDE OF POSTS) Lock Washer COUNTERBORED HOLES 5/16"...
  • Page 45 STEP 8: T-NUTS 1: INSTALL T-NUTS AS SHOWN BELOW ON THE INSIDE FACE OF EACH CORNER POST. 16 T- NUTS WILL BE USED. T-NUTS...
  • Page 46 STEP 9: PANEL SUPPORT 1: FASTEN THE PANEL SUPPORT TO THE FRONT AS SHOWN. THE COUNTERBORED HOLES SHOULD BE ON THE TOP AND SHOULD FACE OUT. 1850I PANEL SUPPORT 5/16" Washer 5/16" Lock Washer 5/16" x 3-1/2" COUNTERBORED Hex Bolt HOLES AT TOP...

  • Page 47: How To Install T-Nuts, And Swing Beam Loading

    STEP 10: ARCH BOARD 1: FASTEN THE ARCH BOARD TO THE FRONT AS SHOWN. THE COUNTERBORED HOLES SHOULD BE ON THE BOTTOM AND SHOULD FACE OUT. 5/16" 1850L Washer ARCH BOARD 5/16" COUNTERBORED Lock Washer HOLES AT BOTTOM 5/16" x 3-1/2" Hex Bolt...
  • Page 48 STEP 11: SIDE SANDBOX BOARD R/H 1: FASTEN THE SIDE SANDBOX BOARD R/H TO THE FRONT AS SHOWN. THE COUNTERBORED HOLES SHOULD BE ON THE BOTTOM AND SHOULD FACE OUT. 5/16" Washer COUNTERBORED 5/16" Lock HOLES AT BOTTOM Washer 1850N SIDE SANDBOX BOARD R/H 5/16"...
  • Page 49 STEP 12: SIDE SANDBOX BOARD L/H 1: FASTEN THE SIDE SANDBOX BOARD L/H TO THE REAR AS SHOWN. THE COUNTERBORED HOLES SHOULD BE ON THE BOTTOM AND SHOULD FACE OUT. COUNTERBORED HOLES AT BOTTOM 1850O SIDE SANDBOX BOARD L/H 5/16" Washer 5/16"...

  • Page 50: Site Plan, Safety Zone, Required Tool List And Kit Contents

    STEP 13: PANEL SUPPORT 1: FASTEN THE PANEL SUPPORT TO THE REAR AS SHOWN. THE COUNTERBORED HOLES SHOULD BE ON THE TOP AND SHOULD FACE OUT. 1850I PANEL SUPPORT 5/16" Washer 5/16" COUNTERBORED Lock HOLES AT TOP Washer 5/16" x 3-1/2" Hex Bolt...

  • Page 51: Attaching Fort Side Supports

    STEP 14: FORT SIDE SUPPORTS 1: INSTALL A T-NUT INTO EACH FORT SIDE SUPPORT AND THEN FASTEN EACH SUPPORT AS SHOWN. USE A SPEED SQUARE TO ENSURE THE SANDBOX BOARD IS SQUARE TO THE CORNER POSTS PRIOR TO ATTACHING THE FORT SIDE SUPPORTS. CORNER POST FORT SIDE...

  • Page 52: Leveling The Play Set

    STEP 15: LEVELING THE PLAY SET AND ADDING SCREWS 1: LEVEL AND SQUARE THE BOARDS AT THE DECK LEVEL FIRST. THEN INSTALL SCREWS. 2: LEVEL AND SQUARE THE REMAINDER OF THE BOARDS AND THEN INSTALL SCREWS. FIRST LEVEL #8 X 2-1/2" Wood Screws (6 on REAR) #8 X 2-1/2"...

  • Page 53: Hardware, Lumber And Accessory Checklists

    STEP 16: ROCK WALL SIDE SUPPORTS 1: INSTALL A T-NUT INTO EACH ROCK WALL SIDE SUPPORT AND THEN FASTEN EACH SUPPORT AS SHOWN. #8 x 3" Wood Screws 1850AE ROCK WALL SIDE SUPPORTS 5/16" Lock Washer 5/16" Washer 5/16" x 1-3/4" T-Nut T-Nut Hex Bolt...
  • Page 54 STEP 17: ROCK WALL ROCKS 1: LAY OUT THE ROCK WALL BOARDS ON THE GROUND IN A PATTERN AS SHOWN. 2: FASTEN EACH ROCK TO THE ROCK WALL BOARD WITH THE FASTENERS INCLUDED IN THE ROCK BAG. 1/4" x 1-1/4" 1/4"...
  • Page 55 STEP 18: ROCK WALL BOARDS AND STRINGER 1: PLACE THE TOP ROCK WALL BOARD INTO POSITION FLUSH AGAINST THE CORNER POSTS. SECURE IT TO THE ROCK WALL SIDES WITH THE 2" SCREWS AS SHOWN. 2: MEASURE DOWN 3/4" ON THE BACK SIDE OF THE TOP ROCK WALL BOARD AND MAKE A MARK.

  • Page 56: Panel Supports

    STEP 19: PANEL SUPPORTS 1: MAKE A MARK ON EACH CORNER POST AT THE DIMENSIONS SHOWN. 2: PLACE THE BOTTOM OF EACH PANEL SUPPORT ON THE MARK AND FASTEN AS SHOWN. 2 " " " #8 x 2-1/2" Wood Screws (6 per board) 1850F PANEL SUPPORT...

  • Page 57: Ladder Assembly And Installation

    STEP 20: LADDER ASSEMBLY 1: INSTALL A T-NUT INTO EACH OF THE LADDER SIDES. 2: PLACE ONE OF THE LADDER SIDES ON THE GROUND WITH THE CHANNELS FACING UP. 3: INSERT THE LADDER STEPS INTO THE CHANNELS AND PLACE THE SECOND LADDER SIDE ON TOP. 4: FLUSH THE FRONT CORNER OF EACH STEP TO THE FRONT OF THE LADDER SIDE.
  • Page 58 STEP 21: ATTACHING THE LADDER 1: FLUSH THE RIGHT SIDE OF THE LADDER TO THE INSIDE OF THE CORNER POST. 2: MAKE THE BOTTOM OF EACH 90 BRACKET 3/4" ABOVE THE BOTTOM OF THE BOARD. 3: MARK THROUGH THE HOLES IN THE BRACKETS ONTO THE BOARD. 4: DRILL 3/8"...

  • Page 59: Deck Board Installation

    STEP 22: DECK BOARDS 1: LAY THE DECK BOARDS AND DECK SPACERS ACROSS THE DECK SUPPORTS AS SHOWN. NOTE THE TWO HOLES AT THE CENTER OF THE DECK SPACER WILL FACE OUT. 2: FASTEN THE DECK SPACERS WITH ONE SCREW ON EACH END. FASTEN THE DECK BOARDS WITH TWO SCREWS ON EACH END.

  • Page 60: Swing Beam Assembly

    STEP 23: SWING BEAM AND SWING HANGERS 1: LINE UP THE HOLES IN THE SWING HANGERS WITH THE HOLES IN THE SWING BEAM. 2: FASTEN EACH HANGER WITH THE FASTENERS AS SHOWN. 1850AJ SWING BEAM 3/8" x 6-1/2" Carriage Bolt Torque Washer Iron Ductile Mini Swing Hanger 3/8"...
  • Page 61 STEP 24: SWING BEAM - ANGLED PLATES 1: INSTALL BRACKETS TO SWING LEGS AS SHOWN. 2: DO NOT TIGHTEN HARDWARE AT THIS POINT. 1850AG SWING LEG THESE SHOULD BE PARALLEL AFTER FASTENING THEM. 2447 2448 SWING BEAM ANGLED PLATE SWING BEAM RIGHT ANGLED PLATE LEFT...
  • Page 62 STEP 25: SWING BEAM - LEGS 1: INSTALL BEAM 90 PLATE AS SHOWN. 2: ATTACH CROSS MEMBER AS SHOWN. HINT: USE HAMMER TO INSTALL T-NUTS. 3/8" Washer 3/8" Lock Nut 2449 3/8" x 3-3/4" SWING BEAM 90 PLATE Carriage Bolt DETAIL A 1850AA Cross Member...
  • Page 63 STEP 26: SWING BEAM TO SWING BEAM LEGS 1: CAREFULLY PLACE THE SWING BEAM BETWEEN THE SWING BEAM BRACKETS (LEFT AND RIGHT) AS SHOWN IN THE DIAGRAM BELOW. SWING BEAM BRACKETS (LEFT AND RIGHT) SWING BEAM SWING BEAM AND LEGS UP 2: ASSEMBLE WITH FASTENERS AS SHOWN **DO NOT FULLY TIGHTEN FASTENERS AT THIS POINT.** 3/8"...
  • Page 64 STEP 27: SWING BEAM TO SWING BEAM LEGS 1: FASTEN THE SWING BEAM TO THE 2499 BRACKET WITH THE HARDWARE SHOWN. 3/8" x 6-1/2" Carriage Bolt Torque Washer 3/8" Washer 3/8" Lock Nut 2499 BRACKET BOTTOM VIEW...
  • Page 65 STEP 28: SWING BEAM - SCREWS 1: TIGHTEN UP ALL OF THE BOLTS AT THIS TIME. 2: INSTALL SCREWS AS SHOWN BELOW. #14 x 2-1/2" Pan Head Screws Tighten all bolts in the 3 plates 1/4" Lock Washer #8 x 2-1/2" Wood Screws DETAIL B DETAIL A...
  • Page 66 STEP 29: SWING BEAM - ATTACH TO PLAY SET 1: PLACE SWING BEAM ON SWING BEAM PLATE AND ATTACH AS SHOWN. HINT: USE HAMMER TO TAP BOLT TO SEAT THE TORQUE WASHER. 3/8" X 8-1/2" Carriage Bolt 3/8" X 6-1/2" Carriage Bolt Torque Washers...

  • Page 67: Rear Arch Board

    STEP 30: ARCH BOARD (REAR) 1: FASTEN THE ARCH BOARD TO THE REAR AS SHOWN. THE COUNTERBORED HOLES SHOULD BE ON THE BOTTOM AND SHOULD FACE OUT. 1850L ARCH BOARD #8 x 2-1/2" Wood Screws 5/16" Washer 5/16" Lock Washer 5/16"...

  • Page 68: Center Posts

    STEP 31: CENTER POSTS 1: CENTER EACH CENTER POST BETWEEN THE CORNER POSTS ON THE INSIDE OF THE ARCHED BOARDS. MAKE SURE THE OUTSIDE FACE OF EACH CENTER POST IS FLUSH TO THE OUTSIDE FACE OF THE CORNER POSTS. 2: THE BOTTOM OF EACH CENTER POST MUST BE IN CONTACT WITH THE DECK SPACER PRIOR TO INSTALLING SCREWS THROUGH THE DECK SPACER.

  • Page 69: Deck Stringer

    STEP 32 DECK STRINGER 1: CENTER THE DECK STRINGER UNDER THE DECK BOARDS AS SHOWN. 2: INSTALL THE 1-1/2" WOOD SCREWS FIRST, THEN THE 2" WOOD SCREWS. #8 X 2" Wood Screw (2 per end) #8 X 1-1/2" Wood Screw (1 per board) 1850V #8 X 2"...

  • Page 70: Panel Supports/Panel Slats

    STEP 33: PANEL SUPPORTS 1: SPACE THE PANEL SUPPORTS 3" OFF THE DECK AS SHOWN. 2: FASTEN EACH PANEL SUPPORT. 1850C PANEL SUPPORTS #8 x 2-1/2" Wood Screws #8 x 2-1/2" Wood Screws #8 x 1-1/2" Wood Screws (4 at center) 3"...
  • Page 71 STEP 34: PANEL/WALL SLATS 1: PLACE PANEL SLATS ON THE INSIDE OF THE PANEL SUPPORT BOARDS. THE TOP OF EACH PANEL SLAT SHOULD BE FLUSH TO THE TOP OF THE PANEL SUPPORT. 2: SPACE THE PANEL SLATS AS SHOWN BELOW AND FASTEN AS SHOWN. REAR SLAT SPACING Slats Flush (VIEW FROM REAR OF PLAY SET)

  • Page 72: Framing Tarp

    STEP 35: TARP SUPPORT BOARDS 1: PLACE THE TARP SUPPORT BOARDS WITH THE LONG OVERHANG OVER THE ROCK WALL. 2: FASTEN AS SHOWN. 5/16" Lock Washer 5/16" Washer 5/16" x 3-3/4" Hex Bolt 1850AB TARP SUPPORT BOARDS...
  • Page 73 STEP 36: CENTER POSTS TOP 1: INSTALL A T-NUT INTO EACH BOARD AS SHOWN. 2: SQUARE THE CENTER POST TO THE TARP SUPPORT THEN FASTEN WITH THE HEX BOLT AND ALL WASHERS AS SHOWN. 3: FASTEN THE BOTTOM OF THE CENTER POST WITH SCREWS AS SHOWN. 5/16"...
  • Page 74 STEP 37: TARP BOARDS 1: PLACE THE CENTER TARP BOARD ON TOP OF THE CENTER POSTS AND FASTEN AS SHOWN. 2: PLACE EACH END TARP BOARD ONTO THE ENDS OF THE TARP SUPPORTS AND FASTEN AS SHOWN. #8 x 2-1/2" Wood Screws 1850U Sides...

  • Page 75: Slide Blocks/Slide

    STEP 38: SLIDE BLOCK 1: MEASURE TO DRILL THE HOLES AS SHOWN AND MAKE MARKS. 2: DRILL 1/8" HOLES AT THE MARKS AND INSTALL THE SLIDE BLOCK. #8 x 1-1/2" Wood Screws DRILL THROUGH 10" TWO 1/8" HOLES FOR SCREWS 4 "...
  • Page 76 STEP 39: SLIDE 1: PLACE THE SLIDE MOUNTING TAB BACK 3-9/16" FROM THE FRONT BOARD ON THE PLAY SET. 2: CENTER THE SLIDE IN THE OPENING. 3: PRE-DRILL 1/8" HOLES AT THE INDENTATIONS IN THE SLIDE INTO THE DECK SPACER 1" DEEP. 4: SECURE THE SLIDE TO THE DECK SPACER WITH #14 X 1-1/4"...

  • Page 77: Hanging Swings

    STEP 40: HANGING THE SWINGS 1: PLACE EACH OF THE SWING CHAINS ONTO THE HOOK OF THE SWING HANGERS. PLACE CHAINS ONTO HIGHER OR LOWER LINKS TO ADJUST THE HEIGHT OF THE SWING. 2: REPEAT THIS PROCESS FOR THE TRAPEZE SWING. IRON DUCTILE SWING HANGER HOOK...

  • Page 78: Securing Tarp

    STEP 41: TARP 1: PLACE THE TARP ACROSS THE TARP BOARDS WITH THE HEMS ON THE INSIDE. 2: WRAP THE ENDS OF THE TARP EQUALLY AROUND THE END TARP BOARDS. NOTE: IF YOU WISH YOU MAY PREDRILL 1/8" PILOT HOLES BY 3/4" DEEP FOR THE PAN HEAD SCREWS.

  • Page 79: Climbing Rope

    STEP 42: CLIMBING ROPE 1: THREAD THE ROPE AS SHOWN IN THE DIAGRAM BELOW. TIE A FIGURE 8 KNOT BEHIND THIS HOLE ADD UP TO THREE THUMB KNOTS TO AID IN CLIMBING. TIE THUMB KNOTS BEHIND THIS HOLE UNTIL ALL OF THE ROPE IS USED.

  • Page 80: Flag Kits

    STEP 43: FLAG KITS 1: INSTALL THE FLAG KITS ON THE CORNER POSTS AT THE FRONT OF THE FORT. ATTACH THE FLAG KITS WITH THE HARDWARE PROVIDED. FLAGS FLAG SCREWS INCLUDED WITH FLAG 12" DETAIL A...

  • Page 81: Attaching Accessories And Ground Stakes

    STEP 44: STEERING WHEEL 1: DRILL A 3/16" DIAMETER HOLE BY 1" DEEP INTO THE END OF THE SWING BEAM. 2: PLACE THE SPACER INSIDE THE STEERING WHEEL. 3: SECURE THE STEERING WHEEL TO THE END OF THE SWING BEAM WITH THE WASHER AND THE LAG SCREW PROVIDED.
  • Page 82 STEP 45: TELESCOPE 1: PLACE THE TELESCOPE BASE 12" AWAY FROM THE OUTSIDE OF THE FRONT CORNER POST. 2: CENTER THE TELESCOPE BASE ON THE ROPE SUPPORT AND ATTACH WITH SCREW. LEAVE THE SCREW A LITTLE LOOSE SO THAT THE BASE MAY ROTATE. 3: SNAP THE ENDS OF THE BASE INTO THE SOCKETS ON THE SIDE OF THE TELESCOPE.
  • Page 83 STEP 46: SAFETY HANDLES 1: PLACE THE SAFETY HANDLES AS SHOWN. ATTACH THEM WITH THE HARDWARE THAT IS INCLUDED WITH THEM. Safety Handles 1/4" Washer #14 x 1-1/4" Pan Head Screw Safety Handle 4 " DETAIL A...
  • Page 84 STEP 47: GROUND STAKES 1: HAMMER A GROUND STAKE INTO THE EARTH NEXT TO EACH SWING LEG AT AN ANGLE. DO NOT HOLD THE UPPER PORTION OF THE STAKE. 2: ATTACH TO THE SWING LEG WITH THE HARDWARE PROVIED WITH THE GROUND STAKE. 3: HAMMER A GROUND STAKE INTO THE EARTH NEXT TO EACH CORNER POST NEAR THE ROCK WALL SIDE.

  • Page 85: Attaching Name Plate, Warning Plate And Bolt Caps

    STEP 48: NAME PLATE/SAFETY WARNING PLATE 1: ATTACH THE ALUMINUM NAME PLATE CENTERED ON THE FRONT OF THE SWING BEAM WITH #8 X 1-1/4" WOOD SCREWS. 2: ATTACH SAFETY WARNING PLATE AS INDICATED WITH SCREWS INCLUDED WITH PLATE. PLACE NAME PLATE HERE AND SECURE WITH #8 X 1-1/4"...
  • Page 86 STEP 49: BOLT CAPS 1: IF A BOLT CAP MAY BE INSTALLED ONTO BOLT END AND IS NOT EASILY REMOVED THEN DO SO. IF IT IS EASILY REMOVED THEN DO NOT INSTALL. BOLT END BOLT ENDS BOLT END ON HANGERS BOLT END BOLT END BOLT CAP...

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