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Playnation 02-3016 Instruction Manual

Mountain lodge playhouse
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Mountain Lodge Playhouse
Model: 02-3016
(BOXES: 1 pallet)
Copyright © 2015 PlayNation Play Systems, Inc.
All Rights Reserved
190 Etowah Industrial Court
Canton, GA 30114
www.playnation.com

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Summary of Contents for Playnation 02-3016

  • Page 1 Mountain Lodge Playhouse Model: 02-3016 (BOXES: 1 pallet) Copyright © 2015 PlayNation Play Systems, Inc. All Rights Reserved 190 Etowah Industrial Court Canton, GA 30114 www.playnation.com...
  • Page 2 The quickest method to get any parts that are missing or damaged is use our “Quick Response Center” located at: www.playnation.com/support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY. THE RETAILER DOES NOT STOCK COMPONENTS.
  • Page 3 2015 MANUFACTURER'S LIMITED LIFETIME WARRANTY PlayNation Play Systems, Inc. warrants its Lifetime™ series of swing sets to be free from defects in workmanship and materials, under normal use and conditions, for the lifetime of the product for above ground structural wood components and for two years for all other components (e.g., swings, hardware, plastics, tarps, rope ladder, etc.) except PlayNation's Super Scoop Slides™...
  • Page 4 PLAYNATION WARRANTY 2015 PlayNation will, at its discretion, replace any above ground part within the stated warranty period that is defective in workmanship or materials. This decision is subject to verification of the defect, which, at PlayNation's discretion, may be accomplished by submitting photographs or by delivery of the defective part to PlayNation.
  • Page 5 PlayNation shall not be liable for incidental, indirect or consequential damages or injuries that result from the building and/or playing on our play sets. Adult supervision is recommended anytime a play set is being used.
  • Page 6 THIS PAGE INTENTIONALLY LEFT BLANK...
  • Page 7 WARRANTY REGISTRATION - MOUNTAIN LODGE PLAYHOUSE - PlayNation manufactures the 3 EASY WAYS TO REGISTER finest quality products that Mail this completed form to: are designed for outstanding Fax this completed form to: PlayNation Playsets strength and durability. OPTION 1...
  • Page 8 THIS PAGE INTENTIONALLY LEFT BLANK...
  • Page 9 IMPORTANT – PLEASE READ Congratulations! You have just purchase one of the finest residential wooden swing sets available today. As with any wooden product that spends its entire life outside, in varying elements, it is important to know what to expect with your new swing set so that your family can enjoy it for many years.
  • Page 10 WARNING: Children must NOT use this play set until it has been completely assembled and inspected by an adult to ensure it has been properly installed. PlayNation Play Systems, Inc. 190 Etowah Industrial Court Canton, GA. 30114...
  • Page 11 Model: 02-3016 (BOXES: 1 Pallet) REV: 4.23.2015...

  • Page 12: Table Of Contents

    TABLE OF CONTENTS Safety Guidelines………………………………………..……......Pages 3-6 Leveling Fort, General Information and Definitions……………………....Pages 6-8 Predrill Lag Screw Directions..................Page 9 Inside Dimensions and Details, Site Plan.............Pages 10-11 Required Tool List and Kit Contents..............Page 12 Hardware, Lumber and Accessory Checklists………………………....Pages 13-22 Posts & Fort Block Supports…………………………………..………...…....Step 1 Deck Supports……………………………..…………………………..….....…..
  • Page 13 Safety and Maintenance Tips for Your New Play Set: NOTE: Your children’s safety is our #1 concern. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. Please review these safety rules regularly with your children. •...
  • Page 14 Safety and Maintenance Tips for Your New Play Set: (continued) Playgrounds should be inspected on a regular basis. If any of the following conditions are noted, they should be removed, corrected, or repaired immediately to prevent injuries. • Hardware that is loose, worn or that has protrusions or projections. •...
  • Page 15 Play Set Surfacing Recommendations: Below are some of the recommendations that the U.S. Consumer Product Safety Commission (CPSC) offers from its Handbook for Public Playground Safety. The guide can be downloaded in full at www.cpsc.gov/cpscpub/pubs/325.pdf 1. Protective Surfacing - Since almost 60% of all injuries are caused by falls to the ground, protective surfacing under and around all playground equipment is the most critical safety factor on playgrounds.
  • Page 16 2. Fall Zones - A fall zone, covered with a protective surfacing material, is essential under and around equipment where a child might fall. This area should be free of other equipment and obstacles onto which a child might fall. Stationary climbing equipment and slides should have a fall zone extending a Minimum of 6’...
  • Page 17 General Info to Review Before Installation • Depending on your experience, assembly of the playset can take as little as 6 hours up to 24 hours, depending on size, after inventory of parts; therefore, we recommend you set aside a full two days for assembly. •...
  • Page 18 This page is a list of definitions and explanations used throughout our instructions to aid you in the assembly of your play set. Offset Holes- Throughout the installation procedures we will refer to parts with offset holes. This refers to the orientation of the holes on the board. An offset hole is one that is closer to one side than it is the other or in other words, it is not centered on the board.
  • Page 19 PRE-DRILL LAG SCREW DIRECTIONS Pre-drilling holes for lag screws will make it easier to drive the screws in by hand. "Jobber" length drill bits are available in sizes that are longer than standard drill bits and those are ideal for the job. When using the drill bit you will have to "spot" drill the post and then remove the board you are attaching to finish drilling the hole.
  • Page 20 INSIDE DIMENSIONS AND DETAILS:...
  • Page 21 Please familiarize yourself with the manual, parts/components and general construction process of your new playset before getting started. SITE PLAN: " 4 " Playset height: 9’-6” approximately Approximate assembly time: 6-8 hours (6) foot unobstructed safety perimeter around playset recommended...
  • Page 22 REQUIRED TOOL LIST: ___ Standard or Cordless Drill w/ Phillips Bit (#2 square bit provided) ___ Drill Bits 1/8”, 3/8”, 11/64” ___ 9/16” Deep Well Socket ___ 9/16” Wrench and Socket ___ Level ___ Tape Measure ___ Extension Cord (if using standard drill) ___ Hammer ___ Pencil ___ Locking Pliers (Vise Grips)
  • Page 23 PN-PLAYHOUSE #10 X 1-1/4" Hardware WOOD SCREW 11-1025 QTY: 15 #14 X 1" S.O. 4/22/2015 PAN HEAD SCREW #10 X 1-1/2" QTY: 1 WOOD SCREW QTY: 108 #8 X 2" WOOD SCREW #8 X 1" QTY: 20 PAN HEAD SCREW QTY: 4 #8 X 2-1/2"...
  • Page 24 PICTURE DESCRIPTION QTY. PRE ASSEMBLED SIDE WALL PANEL (TOP HOLES OFFSET UP, BOTTOM HOLES OFFSET DOWN) PRE ASSEMBLED REAR WALL PANEL (TOP HOLES OFFSET DOWN, BOTTOM HOLES OFFSET UP) PRE ASSEMBLED DOOR WALL PANEL...
  • Page 25 PICTURE DESCRIPTION QTY. PRE ASSEMBLED PORCH HALF WALL PANEL PRE ASSEMBLED ROOF PANEL PRE ASSEMBLED PORCH ROOF PANEL PRE ASSEMBLED ROOF PEAK...
  • Page 26 PICTURE DESCRIPTION QTY. PRE ASSEMBLED FORT DOOR PRE ASSEMBLED 3.5-DECK BOARD ASSEMBLY PRE ASSEMBLED 3-DECK BOARD ASSEMBLY PRE ASSEMBLED 2-DECK BOARD ASSEMBLY...
  • Page 27 PICTURE DESCRIPTION QTY. 1 X 6 X 19-1/2" GABLE WALL PANEL BOARD 1 X 6 X 25" GABLE WALL PANEL BOARD 1 X 3 X 28" GABLE WALL PANEL BOARD 1 X 6 X 28" GABLE WALL PANEL BOARD 5/4 X 4 X 62-3/4" DECK SPACER...
  • Page 28 PICTURE DESCRIPTION QTY. 5/4 X 4 X 72-3/8" ROOF END CAP 2 X 4 X 24" PORCH SIDE BOTTOM FILLER BOARD 2 X 4 X 32-7/16" GABLE TOP PANEL BOARD 2 X 4 X 70" FRONT/BACK BOTTOM FILLER BOARD 2 X 4 X 94" SIDE BOTTOM FILLER BOARD 2 X 6 X 68-3/4"...
  • Page 29 PICTURE DESCRIPTION QTY. 4 X 4 X 63-3/4" PORCH POST RH 4 X 4 X 63-3/4" PORCH POST LH 4 X 4 X 70" FORT BLOCK SUPPORT 4 X 4 X 73-3/4" CORNER POST RH 4 X 4 X 73-3/4" CORNER POST LH...
  • Page 30 PICTURE DESCRIPTION QTY. 4 X 4 X 94" DECK SUPPORT 4 X 4 X 94" CENTER DECK SUPPORT...
  • Page 31 PICTURE DESCRIPTION QTY. PLASTIC SUNBURST 07-0028-G UNASSEMBLED DORMER (1513 BOX) UNASSEMBLED CHIMNEY (1513 BOX)
  • Page 32 PICTURE DESCRIPTION QTY. HINGE 28-0001 BRACKET DOOR KNOB HARDWARE HARDWARE BOX 11-1025...

  • Page 33: Posts & Fort Block Supports

    STEP 1: POSTS & FORT BLOCK SUPPORTS 1: ASSEMBLE THE REAR AND MIDDLE SECTION BY PLACING THE 4 X 4 X 73.75" CORNER POST LH AND 4 X 4 X 73.75" CORNER PORT RH FLUSH TO THE OUTSIDE OF THE 4 X 4 X 70" FORT BLOCK SUPPORT, LINING UP THE COUNTER SUNK HOLES ON THE ENDS OF THE BLOCK SUPPORT WITH THE COUNTER SUNK HOLES ON THE BOTTOM OF THE CORNER POSTS.

  • Page 34: Deck Supports

    STEP 2: DECK SUPPORTS 1: PLACE THE 4 X 4 X 94" DECK SUPPORTS ON TOP OF THE FORT BLOCK SUPPORTS, THE COUNTER SUNK HOLES MUST FACE INWARD. FASTEN THE DECK SUPPORTS TO THE POSTS WITH 3/8" X 5" LAG SCREWS AND 3/8" WASHERS. 2: PLACE THE 4 X 4 X 94"...

  • Page 35: Safety Guidelines

    STEP 3: DECK 1: PLACE THREE 3-BOARD DECK PANELS, ONE 2-BOARD DECK PANEL AND ONE 3.5-BOARD DECK PANEL ACROSS THE DECK SUPPORTS, ALLOWING THE 2 X 4 DECK STRINGERS TO OVERLAP THE DECK SUPPORTS. 2: PLACE THE 5/4 X 4 X 62.75" DECK SPACERS ON TOP OF THE DECK SUPPORTS, BETWEEN THE POSTS.

  • Page 36: Wall Panels

    STEP 4: WALL PANELS 1: PLACE THE SIDE WALL PANELS FLUSH TO THE CORNER POSTS, ALLOWING THE WALL BOARDS TO REST ON THE DECK. MAKE SURE THAT THE COUNTER SUNK HOLES ARE OFFSET UP ON THE TOP BOARD AND OFFSET DOWN ON THE BOTTOM BOARD OF EACH SIDE WALL PANEL. FASTEN THE SIDE WALL PANELS TO THE POSTS WITH 3/8"...

  • Page 37: Roof Panels

    STEP 5: ROOF PANELS 1. PLACE ONE ROOF PANEL WITH THE 45° END FACING TOWARD THE INSIDE AND LET IT REST ON THE CORNER POST AND WALL PANEL. FASTEN THE ROOF SUPPORT TO THE CORNER POST FROM THE OUTSIDE WITH 3/8 X 4-1/2" CARRIAGE BOLTS AND TORQUE WASHERS AND 3/8” LOCKNUTS WITH 3/8" WASHERS ON THE INSIDE.

  • Page 38: Leveling Fort, General Information And Definitions

    STEP 6: ROOF CAP, CHIMNEY AND DORMERS 1: PLACE 1 X 5 X 75-1/2" ROOF PEAK ON TOP OF THE ROOF PANELS. FASTEN THE ROOF PEAK TO THE ROOF PANELS WITH #8 X 1-1/4" WOOD SCREWS, TWO IN EACH SIDE, CENTERED AND EVENLY SPACED AS SHOWN BELOW.

  • Page 39: Door Wall Panel And Porch Half Wall Panel

    STEP 7: DOOR WALL PANEL AND PORCH HALF WALL PANEL 1: PLACE DOOR WALL PANEL FLUSH ON THE CORNER POSTS, ALLOWING PANEL BOARDS TO REST ON DECK. BE SURE THAT COUNTERSUNK HOLES ARE OFFSET DOWN ON TOP BOARD OF WALL PANEL. FASTEN WITH 3/8 X 3 ½”...

  • Page 40: Door

    STEP 8: DOOR 1: PLACE DOOR INSIDE OF FORT. FLUSH DOOR WITH CORNER POST AND WALL PANEL UPPER BOARD. PLACE A 1/2" WOOD PIECE UNDER DOOR FOR STABILITY. FASTEN HINGES TO INSIDE OF FRONT CORNER POST WITH 1-1/2" WOOD SCREWS. DOOR WILL OPERATE WITH AN IN-SWING WHEN OPENING IT.

  • Page 41: Predrill Lag Screw Directions

    STEP 9: GABLE TOP PANEL BOARD 1: PLACE THE 2 X 4 X 32.45" GABLE TOP PANEL BOARD IN BETWEEN THE ROOF SUPPORTS. FASTEN USING #8 X 2-1/2" WOOD SCREWS. GABLE TOP PANEL BOARD ROOF SUPPORT ROOF SUPPORT #8 X 2-1/2" WOOD SCREW...

  • Page 42: Inside Dimensions And Details, Site Plan

    STEP 10: GABLE WALL PANEL BOARDS 1: STARTING FROM THE RIGHT TO THE LEFT, PLACE EACH GABLE WALL PANEL BOARD RESTING ON TOP OF THE WALL PANEL BOARDS. THE GAP BETWEEN THE BOARDS SHOULD BE THE SAME AS THE WALL PANEL BOARDS FROM UNDERNEATH (APPROXIMATELY 1/8"). FASTEN THE GABLE WALL PANEL BOARDS USING FOUR #8 X 1-1/2"...

  • Page 43: Close Out Panel Boards

    STEP 11: CLOSE OUT PANEL BOARDS 1: PLACE THE 2 X 6 X 69.75" CLOSE OUT PANEL BOARD ABOVE THE DOOR WALL PANEL AND FLUSH TO THE CORNER POSTS. FASTEN USING TWO #8 X 2-1/2" WOOD SCREWS ON EACH END. 1: PLACE THE 2 X 6 X 69.75"...

  • Page 44: Required Tool List And Kit Contents

    STEP 12: PORCH ROOF PANEL 1: PLACE THE PORCH ROOF PANEL ON TOP OF THE PORCH CORNER POSTS, THE ANGLED ENDS MUST BE RESTING ON TOP OF THE FORT ROOF. LINE UP THE PORCH ROOF PANEL HOLES WITH THE PORCH CORNER POST COUNTERSUNK HOLES AND FASTEN USING 3/8"...

  • Page 45: Hardware, Lumber And Accessory Checklists

    STEP 13: ROOF END CAPS 1: LOCATE TWO 1 X 4 X 72-3/8" END CAPS. 1: PLACE ONE 1 X 4 X 72-3/8" ROOF END CAP AGAINST THE END OF THE ROOF SUPPORTS OF THE PORCH ROOF PANEL. MAKE SURE THE TOP OF THE ROOF END CAP IS FLUSH TO THE END OF THE ROOF BOARDS AND ATTACH TO THE ROOF SUPPORTS USING FOUR #8 X 2"...

  • Page 46: Bottom Filler Boards

    STEP 14: BOTTOM FILLER BOARDS 1: LOCATE TWO 2 X 4 X 94" SIDE BOTTOM FILLER BOARDS AND PLACE ONE ON THE RIGHT SIDE OF THE PLAYHOUSE AND ONE ON THE LEFT SIDE AT THE BOTTOM. FASTEN USING TWO #8 X 2- 1/2"...

  • Page 47: Plastic Sunburst

    STEP 15: PLASTIC SUNBURST 1: MOUNT THE PLASTIC SUNBURST TO THE ROOF SUPPORTS ON THE LEFT AND RIGHT SIDE OF THE ROOF. THE SUNBURST MUST BE UP AGAINST THE OVERHANGING ROOF BOARDS. FASTEN THE PLASTIC SUNBURST TO THE ROOF SUPPORTS USING TWO #8 X 2-1/2" WOOD SCREWS IN THE TOP HOLES AND SIX #8 X 2"...

  • Page 48: Appendix

    APPENDIX...
  • Page 49 #8 X 1-1/4" WOOD SCREW QTY: 22 #8 X 1-1/2" WOOD SCREW QTY: 8 #8 X 2" WOOD SCREW QTY: 6 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS. PICTURE VIEWS SHOWN ABOVE ARE 1:1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES.
  • Page 50 PICTURE DESCRIPTION QTY. CHIMNEY LEFT SIDE ASSEMBLY CHIMNEY RIGHT SIDE ASSEMBLY CHIMNEY FRONT ASSEMBLY...
  • Page 51 PICTURE DESCRIPTION QTY. CHIMNEY REAR ASSEMBLY 5/4X3X6-3/4" CHIMNEY MOUNTING BLOCK DORMER LEFT SIDE ASSEMBLY...
  • Page 52 PICTURE DESCRIPTION QTY. DORMER ROOF PEAK ASSEMBLY DORMER RIGHT SIDE ASSEMBLY DORMER SUNRAY ASSEMBLY...
  • Page 53 STEP 1: DORMER 1: FIND TWO LEFT SIDE AND TWO RIGHT SIDE DORMER ROOF ASSEMBLIES. 2: FIND TWO DORMER SUNRAY ASSEMBLIES. 3: PLACE THE LEFT AND RIGHT ROOF ASSEMBLIES ON THE BACK SIDE OF THE DORMER SUNRAY ASSEMBLY AS SHOWN BELOW. 4: ATTACH THE DORMER ROOF SIDES TO THE DORMER SUNRAY WITH 1-1/4"...
  • Page 54 STEP 2: DORMER 1: FIND THE DORMER ROOF PEAK ASSEMBLY. 2: PLACE THE ROOF PEAK ASSEMBLY IN THE TOP OF THE ROOF AND FASTEN WITH 1-1/4" WOOD SCREWS. DORMER ROOF PEAK...
  • Page 55 STEP 3: DORMER 1: CENTER THE DORMER ASSEMBLIES ON THE ROOF. 2: USE A 2" WOOD SCREW TO FASTEN THE DORMER PEAK TO THE ROOF. 3: USE 1-1/2" WOOD SCREWS TO FASTEN THE FACE OF THE DORMER TO THE ROOF. USE A 2"...
  • Page 56 STEP 4: CHIMNEY 1: FIND THE FRONT AND LEFT SIDE OF THE CHIMNEY. 2: ATTACH THE FRONT AND LEFT SIDES OF THE CHIMNEY WITH A 2" WOOD SCREW. USE A 2" WOOD SCREW IN THIS LOCATION CHIMNEY FRONT CHIMNEY LEFT SIDE 1: FIND THE REAR AND RIGHT SIDE OF THE CHIMNEY.
  • Page 57 STEP 5: CHIMNEY 1: ATTACH THE CHIMNEY SIDES FROM THE PREVIOUS SIDES TO FORM THE CHIMNEY WITH 2" AND 1-1/4" WOOD SCREWS. USE A 2" WOOD SCREW IN THIS LOCATION (EACH SIDE) USE 1-1/4" WOOD SCREWS IN THIS LOCATION (EACH SIDE)
  • Page 58 STEP 6: CHIMNEY 1: FASTEN THE 5/4 X 3 X 6-3/4" CHIMNEY MOUNTING BLOCK TO THE ROOF WITH 1-1/2" WOOD SCREWS. YOU CAN PLACE THE BLOCK AT ANY DESIRED PLACE ON THE ROOF. USE THE DIAGRAM BELOW AS A GUIDE AS TO WHERE YOU MIGHT INSTALL YOUR CHIMNEY.

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