AFRISO EUROLYZER STx Instruction Manual
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AFRISO EUROLYZER STx Instruction Manual

Flue gas analysis computer
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Instruction Manual
Flue Gas Analysis Computer
Type: EUROLYZER
Read manual before use!
Observe all safety information!
Keep manual for future use!
09.2018
854.001.0767
®
STx
Mess-, Regel- und
Überwachungsgeräte
für Haustechnik,
Industrie und Umweltschutz
Lindenstraße 20
DE-74363 Güglingen
Telefon
+497135-102-0
Service
+497135-102-211
Telefax
+497135-102-147
info@afriso.de
www.afriso.de
523772

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Summary of Contents for AFRISO EUROLYZER STx

  • Page 1 Haustechnik, Industrie und Umweltschutz Lindenstraße 20 DE-74363 Güglingen Telefon +497135-102-0 Service +497135-102-211 Telefax +497135-102-147 info@afriso.de www.afriso.de Instruction Manual Flue Gas Analysis Computer ® Type: EUROLYZER Read manual before use! Observe all safety information! Keep manual for future use! 09.2018 854.001.0767...
  • Page 2 EUROLYZER STx...

  • Page 3: Table Of Contents

    CO-Measurement program ................ 42 Temperature Measurement program ............45 "Pressure / Draft measurement" program ..........48 Pressure Loss / Let-By / Tightness Test program ........52 6.10 Pitot Measurement program (Option) ............54 Settings configuration menu .................. 56 EUROLYZER STx...
  • Page 4 10 Maintenance ......................72 11 Troubleshooting .....................74 12 Shutting down and disposal ...................75 13 Spare parts and accessories .................76 14 Warranty ........................77 15 Copyright ........................77 16 Customer satisfaction ....................77 17 Addresses ......................77 18 Certification ......................78 18.1 DIN EN 50379-Certificate ................78 EUROLYZER STx...

  • Page 5: About This Instruction Manual

    1.2 Explanation of symbols and typeface Symbol Meaning  Prerequisite for an activity  Activity consisting of a single step Activity consisting of several steps  Result of an activity • Bulleted list Text Indication on a display Highlighting Highlighting EUROLYZER STx...

  • Page 6: Safety

     Protect the product against impact  Use the product only indoor  Insulate the product from moisture WARNING Severe burns or death due to live parts.  Do not touch live parts with the instrument or sensors. EUROLYZER STx...

  • Page 7: Qualification Of Personnel

    The manufacturer or the sales company shall not be liable for damage resulting from any use other than the use explicitly stated in this instruction manual. The manufacturer shall not be liable for misprints. EUROLYZER STx...

  • Page 8: Product Description

    3.1 Control panel (Button- and scroll function) Taste Funktion Scroll panel (touchpad) Adjustment/navigation functions to move up and down in the menu section. Cancel program (ESCAPE/CLEAR button). „HOLD“-button / direct access Confirm selection (ENTER button). Switch on and off EUROLYZER STx...

  • Page 9: Package Contents

    Pressure Draft/Pressure Pa, hPa, kPa, mbar, bar, mmWs, mmHg, inHg, Psi Barometer Barometric pressure Table 2: Calculated values Value Calculated medium Unit Carbon dioxide Vol.-% Carbon monoxide referenced to an O reference value Combustion efficiency value EUROLYZER STx...

  • Page 10: Measuring Methods

    30 seconds after a cold start. Flue gas sampling Flue gas sampling is done by means of a probe which enables either a “one-point measurement” (combi probe) or a “multi- point measurement” (multi-hole probe). EUROLYZER STx...

  • Page 11: Technical Specifications

    750 hPa to +1100 hPa Humidity range Ambient 20 % rH to 80 % rH Power supply Rechargeable battery Lithium-Ion-Battery 3,6 V / 2300 mAh Power adapter USB power supply Electrical guard Protection type IP 42 EN 60529 EUROLYZER STx...
  • Page 12 Draft / pressure measurement Measuring range ± 50 hPa (Draft) / ± 150 hPa (Diff.-Pressure) Max. deviation ± 2 Pa + 1 Digit (<2,00 hPa) ± 1 % reading (>2,00 hPa) Resolution ± 0,01 hPa bzw. 1 Pa Sensor Semiconductor sensor EUROLYZER STx...
  • Page 13 Measuring range 0 ppm to 5,000 ppm (nominal) or 9,999 ppm (maximal) Accuracy 5 ppm (to 50 ppm) 5 % of measured value (above 50 ppm) Resolution 1 ppm Sensor Electrochemical measuring cell Response time 60 seconds (T90) EUROLYZER STx...
  • Page 14 Table 6: Device specifications - options Parameter Value NO- measurement Measuring range 0-2,000 ppm Accuracy 5 ppm (to 50 ppm) 5 % of measured value Resolution 1 ppm Sensor Electrochemical measuring cell Response time (T90) 60 seconds EUROLYZER STx...

  • Page 15: Calculation Formulae (Extract)

    = (TG - TA) * ( + B) in % − Flue gas loss in % Flue gas temperature in °F or °C Combustion air temperature in °F or °C A2, B Fuel-specific factors Measured O value EUROLYZER STx...

  • Page 16: Approvals, Tests And Conformities

    3.7 Approvals, tests and conformities ® The EUROLYZER STx flue gas analysis computer is approved in accordance with the German "1. BundesImmissionsSchutzVer- ordnung" (1. BImSchV) and EN 50379-2, is TÜV-tested (VDI 4206) and meets the applicable directives of 2004/108/EC. EUROLYZER STx...

  • Page 17: Transportation And Storage

    Protect the device from shock when storing it.  Store the device in a clean and dry environment.  Only store the device within the permissible temperature range.  Store the device away from paint, solvent and glue. EUROLYZER STx...

  • Page 18: Commissioning

    (Combustion) air temperature sen- sor blue (Combustion) air temperature sen- sor with 2.5 m line and magnet re- tainer (Option) Outside wall air sensor (Option) Measurement gas treatment (see extra sheet) Adjustable cone Fig. 1: Connection diagram (Sensor side) EUROLYZER STx...

  • Page 19: Use Of The Ir-Printer

    For printing, the IR interface of the EUROLYZER STx unit must point towards the printer as shown in the following illustration, keep- ing a minimal distance of ca. 25 cm! (Max. ca. 70 cm). ® Fig. 3: Positioning of the EUROLYZER STx towards the printer EUROLYZER STx...

  • Page 20: Use Of The Bluetooth Smart Printer

    Bluetooth Smart on the printer press the buttons “OFF” and “ON” at once. A blue flashing LED means activated Bluetooth Smart other- wise the IR modus is activated. The Bluetooth Smart connection be- tween device and printer is described below: EUROLYZER STx...
  • Page 21 The IR modus could be set by deactivating the „Bluetooth Printer“ in the settings menu. Set the printer to IR modus as well. Press the but- tons „OFF“ and „ON“ at once and the blue flashing LED goes out. EUROLYZER STx...

  • Page 22: Leakage Test Of The Flue Gas Probe (Option)

    First tighten both tubes exits and then evacuate the air with a pump ball. The pump ball must not blow up within 20 seconds if the system is tight (under pressure principle). Fig. 4: Setup of the leak test with the probe leak test set (Art.-Nr.: 511017) EUROLYZER STx...

  • Page 23: Operation

    Edit Favourites list In every measuring program in the settings menu is the menu item “In favourites”. If this item is activated the program will occur in the favourites list. Otherwise this program isn’t available in the favourites list. EUROLYZER STx...
  • Page 24 The measured values are transferred via Bluetooth Smart technology. The following BlueLine measuring instruments can be paired with the CAPBs: BLUELYZER ST, EUROLYZER STx, MULTILYZER STe, S4600 ST series and TMD9. The various CAPBs allow you to measure pressure, differential pres- sure, flow, temperature and humidity.
  • Page 25 Hold mode or for starting the data logger function. The multi-colour LED displays the status of the CAPBs measuring unit by means of different colours and flashing frequencies. EUROLYZER STx...
  • Page 26 CAPBs Button". The following functions are available (depending on the measurement program): Start/Stop, Hold, Zero, Reset Max/Min and Data Logger (option). In the Direct Access menu, you can switch between different CAPBs devices via the menu item "CAPB". EUROLYZER STx...

  • Page 27: Measuring Mode

    4 Optional info line 5 Measured values (deactivated) Fig. 6: Display showing measuring program (example: flue gas anal- ysis) Status line The status line shows the status of relevant program information such as remaining battery power, Hold-function, Print-function, EUROLYZER STx...
  • Page 28 The optional info line gives additional Information about the corre- sponding measured values, ex.: CO2max-values, Min- and Max- values etc. Measured values (deactivated) In an unconnected or inactive sensor measuring the corresponding measurement value is displayed in grey. EUROLYZER STx...
  • Page 29 (option). Furthermore you can deactivate HOLD- or stop the measurement and return to the Start menu. As soon as the print command is chosen, the record is printed paral- lel to the measuring task (→ multitasking function), i.e. the meas- urement mode remains active. EUROLYZER STx...
  • Page 30 To get a zero set “---“. Begin to set the first number. Than confirm with the “Enter” button and set the second number. Again confirm with “Enter” button and finally set the third number. Confirm the number with “Enter” button. EUROLYZER STx...

  • Page 31: Generating Qr-Code

    6.3 Generating QR-CODE With the QR-Code the measured values could be transferred to a Tablet or Smartphone. All available QR-Code Apps could be used. The QR-Code function is available for Flue gas, Temperature, Pres- sure and Pitot measurement program. EUROLYZER STx...

  • Page 32: Datalogger Function (Option)

    Open the main menu with the “Enter” button and scroll to “Datalog- ger” and confirm with “Enter” button. Start the Datalogger with the “Enter” button on “Start Logger”. In the lower field of information the time progress of the logger is shown. EUROLYZER STx...
  • Page 33 1 second and a 1 GB MicroSD card it is possible to log in minimum a time period of 2 months.  Set Data Logger interval. In the editor modus the sampling rate is adjustable between 1 and 999 seconds. The setup is described on page 30. EUROLYZER STx...

  • Page 34: Fluegas Measurement Program

    If the gas pump remains off for a longer period of time, calibration in fresh air should be carried out before a new measurement is made. EUROLYZER STx...
  • Page 35 Perform draft measurement (Optional) To determine the zero point (= initial value in relation to the ambient air pressure), the air hose (with the blue connector) must be un- plugged before each draft measurement. After this, the zero point EUROLYZER STx...
  • Page 36 The measured draft is displayed continuously in the main display (red colored). After the confirmation of the draft value with “Include Draft” the value will be included in the record and will be displayed in black color. EUROLYZER STx...
  • Page 37  Reorder values The function “Reorder values” can be selected as shown in the fol- lowing pictures. Navigate with the “Scroll panel” to the desired value and select with the “Enter”-button. The value indicated by a different color. EUROLYZER STx...
  • Page 38 With the “Scroll panel” the value can be shifted to the desired posi- tion. The position can be saved with the “Clear”-button and the value is indicated in black again.  Change units. The units of draft, temperature and gas can be changed as shown in the following pictures. EUROLYZER STx...
  • Page 39  Change O2 Reference. The desired O2 reference may be changed, as seen on the following images. EUROLYZER STx...
  • Page 40  Entering the boiler temperature. The desired boiler temperature may be changed, as seen on the fol- lowing images. EUROLYZER STx...
  • Page 41  Entering the Smoke No. The desired Smoke No. may be changed, as seen on the following images.  Entering oil derivate The oil derivate may be changed, as seen on the following images EUROLYZER STx...

  • Page 42: Co-Measurement Program

    , shut off heater, fix the trouble professionally, etc.  Start the „CO- Measurement“ program. (menu color: green) After a cold start the calibration phase takes 30 seconds, then the CO-Measurement is automatically started. EUROLYZER STx...
  • Page 43 If the CO-Value exceeds one of the limits the speaker signals it with an alarm sound. Values exceeding the second limit are displayed in red. Example: 1. Limit : 25 ppm (Only alarm-sound) 2. Limit : 100 ppm (Alarm-sound and red displayed values)  Reset the COmax-value. EUROLYZER STx...
  • Page 44  Acknowledge CO-Alarm.  Configure limit value. The required limit value can be configured within the respective (nominal) measuring range on a user-specific basis. EUROLYZER STx...

  • Page 45: Temperature Measurement Program

    Min-/ Max-values are shown on the display. From the main menu you can clear the minimum and maximum val- ues or change the temperature unit.  Reset the Min- and Max-values. EUROLYZER STx...
  • Page 46  Change the temperature unit. EUROLYZER STx...
  • Page 47 When you press the "Clear" button the direct access menu appears. The captured values may be either printed or saved in a report on the MicroSD card (option). Furthermore you can deactivate HOLD- or stop the measurement and return to the Start menu. EUROLYZER STx...

  • Page 48: Pressure / Draft Measurement" Program

    After the zeroing, the font of the pressure value changes from grey to black. The black text signals the preparedness of the measuring de- vice. The zeroing of the pressure value can also be run manually from the main menu. EUROLYZER STx...
  • Page 49 Speed of the pressure measurement The speed of the pressure measurement can be changed in the main menu, you may choose between the settings "normal" and "fast". When set to "fast" the measurement is performed at double speed. EUROLYZER STx...
  • Page 50 Furthermore, you can disable the HOLD function or stop the meas- urement and return to the Start menu. As soon as the print command is chosen, the record is printed paral- lel to the measuring task (→multitasking function), i.e. the measure- ment mode remains active. EUROLYZER STx...
  • Page 51 The required limit value can be configured within the respective (nominal) measuring range on a user-specific basis. If the pressure value exceeds one of the limits the speaker signals it with an alarm sound and the values are displayed in red. EUROLYZER STx...

  • Page 52: Pressure Loss / Let-By / Tightness Test Program

    After the zeroing, the font of the pressure value changes from grey to black. The black text indicates the device is ready to measure.  Set the Duration Time of the test. Change the Duration Time using the scroll panel. EUROLYZER STx...
  • Page 53 "STOP pressure loss" .The elapsed meas- urement time is also displayed. The readings are held in the main display, and you can then print the test report or save it to the Mi- croSD Card. EUROLYZER STx...

  • Page 54: Pitot Measurement Program (Option)

    "Rectangular. If you select the chimney shape "Round", you can set the diameter in mm; if you select the chimney shape "Rectangu- lar, you can set the height and width in mm. If you select the menu EUROLYZER STx...
  • Page 55 "Deactivated" in the submenu "Shape", volume measurement is hidden in the main display. EUROLYZER STx...

  • Page 56: Settings Configuration Menu

    Settings configuration menu  Open “SETTINGS” configuration menu. (menu color: purple) The configuration menu "Settings" can be accessed from the Start menu and in the main menu of the individual measuring programs. Settings accessible in the „Fluegas“ program. EUROLYZER STx...

  • Page 57: Set Time / Date

    "Menu / Enter" button to confirm. The device can han- dle leap years and summer-/wintertime. 7.2 Set Display  Set display brightness. The device provides three display settings: "Normal", "Automatic" and "Eco Mode". The selected setting influences the battery life. EUROLYZER STx...
  • Page 58  Change the displayed size. There are two different sizes available: • 4 lines: Standard setup. • 8 lines: Smaller character size will show double count of values. „Autom. Measurement View“ shown in the „Fluegas“ program. EUROLYZER STx...

  • Page 59: Set Sound Levels

    „Zoom Mode“ shown in the „Pressure Measurement“ program: 7.3 Set Sound Levels  Configure Button Sound and Alarm sound. There are four sound levels for the touch tone and the alarm tone: 1. Off 2. Low 3. Mean 4. Loud EUROLYZER STx...

  • Page 60: Show Device Information

    7.4 Show device information  Show Info-data. To show device pending Info-data press the „Clear“-button in the start menu. In the “Diagnose” menu following data will be displayed: Firmware-Version, Release-Date and Serial-Nr. EUROLYZER STx...
  • Page 61  Show Diagnose-data. To show Diagnose-data press the „Clear“-button in the start menu. In the “Diagnose” menu following parameters will be displayed: Battery-voltage, Power-supply-voltage, battery-temperature (in charging mode) and System/Status-code. EUROLYZER STx...

  • Page 62: Memory Mode & Memory Structure

    MicroSD card. This file will show the database entries of the ® EUROLYZER STx. This process needs a few seconds. CAUTION  Existing Database will be deleted! Private files (images, docu- ments etc.) won’t be deleted! EUROLYZER STx...
  • Page 63 Select „Scan“ in the menu „Memory“ and type the customer name: Select with the scroll panel the row with the desired character. Open the row with the „enter button“ and select the desired character using the scroll panel. Select letter by letter in this way: EUROLYZER STx...
  • Page 64 „OK“ save the customer name. Already existing name will be shown. If the name doesn’t exist it is possible to save the customer name with „New entry“. Now additional information could be saved. (Street, City, Email, and Phone No.): EUROLYZER STx...
  • Page 65 Now type customer information in the table of the “DATABASE.CSV“ file. Column A is the customer name and column B – H are for addi- tional customer information. Don’t use special characters only „@“, „_“ and „.“. Maximum 20 characters per field. EUROLYZER STx...
  • Page 66  Incorrect editing of the „DATABASE.CSV“ could generate errors ® in the EUROLYZER STx. Finally save the „DATABASE.CSV“ and restart the EUROLYZER ® STx before import the MicroSD card. In this way the database will be newly read. EUROLYZER STx...

  • Page 67: Use Of The Memory

    26.05.12-08:41 Fluegas Date and time Type of measurement (ex.: Fluegas) CAUTION A file which has been created and saved on the card is protected against manipulation and, if manipulated, can neither be displayed by the device nor printed! EUROLYZER STx...
  • Page 68 The file name and the storage location is shown in the lower bar. In this example: Storage folder: MEMORY/0000 and file name 0000_01.txt: The customer information will be shown in the header of the meas- urement report. EUROLYZER STx...
  • Page 69 The saved file can be opened with a web browser (z. B.: Chrome, Firefox, Explorer, Opera, etc.) EUROLYZER STx...

  • Page 70: Enter The User's Address

    MicroSD-card. This is a pure text file with the file extension .txt. The text file can be created with any editor (ex: Notepad) on a PC. Maximum of 8 lines per 22 characters are possible to be edit.  NOTE An already imported user's address will be overridden! EUROLYZER STx...

  • Page 71: Battery Management

    USB power supply unit to the EUROLYZER STx.  The charging process of the batteries starts automatically: Green Current battery capacity sector Button Function Close battery menu.  During measurements, the battery is also charged continuously and monitored by the system. EUROLYZER STx...

  • Page 72: Maintenance

     Make sure threaded parts are straight when positioned and tighten them moderately. Ensure sufficient sealing by means of O rings.  Hard-to-move/plug parts (plug-type elements and flanges): Re- move any gas residues and grease with Vaseline. EUROLYZER STx...
  • Page 73  Do not short-circuit connection terminals. To protect the environment, batteries must not be disposed of to- gether with the normal household waste. Return old batteries to the point of purchase or to a collecting point. EUROLYZER STx...

  • Page 74: Troubleshooting

     Hose system Check hose system bent.  Gas pump pol- Take device to ser- luted. vice centre.  Flue gas temperature Humidity in the Clean probe. unstable. probe pipe. EUROLYZER STx...

  • Page 75: Shutting Down And Disposal

    The electronic inserts can be easily separated and the device consists of recyclable materials. If you do not have the opportunity to dispose of the used device in accordance with environmental regulations, please contact us for possibilities to return it. EUROLYZER STx...

  • Page 76: Spare Parts And Accessories

    520365 (09) Outlet piece 520591  Check the completeness and functionality of particle filter, filter CAUTION disc, glass piston and O-rings. After the measurement discon- nect the probe from the analyzer, empty the condensate and exchange used filters! EUROLYZER STx...

  • Page 77: Warranty

    Customer satisfaction is our prime objective. Please get in touch with us if you have any questions, suggestions or problems concerning your product. 17 Addresses The addresses of our worldwide representations and offices can be found on the Internet at www.systronik.com EUROLYZER STx...

  • Page 78: Certification

    18 Certification 18.1 DIN EN 50379-Certificate EUROLYZER STx...

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