AFRISO MAXILYZER NG Plus Instruction Manual
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AFRISO MAXILYZER NG Plus Instruction Manual

Flue gas analysis computer
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Instruction Manual
Flue gas analysis computer
MAXILYZER NG Plus
Read manual before use!
Observe all safety information!
Keep manual for future use!
04.2010 0
854.001.0541
Mess-, Regel- und
Überwachungsgeräte
für Haustechnik,
Industrie und Umweltschutz
Lindenstraße 20
74363 Güglingen
Telefon +49 7135-102-0
Service +49 7135-102-211
Telefax +49 7135-102-147
info@afriso.de
www.afriso.de
Systronik-Artikel-Nr.: 23001

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  • Page 1 74363 Güglingen Telefon +49 7135-102-0 Service +49 7135-102-211 Telefax +49 7135-102-147 info@afriso.de www.afriso.de Instruction Manual Flue gas analysis computer MAXILYZER NG Plus Read manual before use! Observe all safety information! Keep manual for future use! 04.2010 0 854.001.0541 Systronik-Artikel-Nr.: 23001...

  • Page 2: Table Of Contents

    Programme “Flue gas” ................26 Programme “Temperature” ................ 44 Programme “Pressure”................45 Programme “CO(O ) Measurement” ............46 Programme "Pitot Tube Measurement" (option) ........47 Menu “Macro Start”....................48 10 Menu “Time-Date” ....................49 11 Menu “Configuration”..................... 51 MAXILYZER NG Plus...
  • Page 3 Charging the batteries ................65 14 Maintenance ......................67 15 Troubleshooting .....................68 16 Shutting down and disposal...................69 17 Spare parts and accessories .................70 18 Warranty ........................71 19 Copyright .......................71 20 Customer satisfaction ....................71 21 Addresses......................71 22 Appendix........................72 22.1 Declaration of conformity ................72 MAXILYZER NG Plus...

  • Page 4: About This Instruction Manual

    Explanation of symbols and typeface Symbol Meaning Prerequisite for an activity Activity consisting of a single step Activity consisting of several steps Result of an activity • Bulleted list Indication on a display Text Highlighting Highlighting MAXILYZER NG Plus...

  • Page 5: Safety

    Any use other than the use explicitly stated in this instruction manual is not permitted. Predictable incorrect application The flue gas analysis computer MAXILYZER NG Plus must never be used in the following: Hazardous areas (ex) • If the device is operated in hazardous areas, sparks may cause deflagrations, fires or explosions Use as a safety (alarm) unit or continuous measuring device.

  • Page 6: Qualification Of Personnel

    The manufacturer or the sales com- MAXILYZER NG Plus...

  • Page 7: Product Description

    Backlight on/off. Change register buttons line. Switch to another row./Start macro or waste gas measurement. Gas pump on/off. Close function or programme, cancel prece- dure. Enter. Device on/off Status indicators Status indicator Function Peltier gas cooler on/off. MAXILYZER NG Plus...

  • Page 8: Display

    Programs can be selected or started in the programme selection field. Register key/menu line The functions shown on the display can be selected with the register keys. In some menus the keys F1, F2 and F3 have several functions MAXILYZER NG Plus...

  • Page 9: Measurement And Calculation Parameters

    Unit Carbon dioxide % Vol. Carbon monoxide, undiluted unv. Effi. Combustion efficiency Ex.air Excess air value λ Waste gas losses Dewpnt Fuel specific dew point ° C, ° F T.Diff Differential temperature (TG-TA) ° C, ° F MAXILYZER NG Plus...

  • Page 10: Measuring Procedure

    Sensor Calibration After having switched on the instrument there is a calibration phase that takes 60 seconds after a cold start. For repetition measurements it takes 10 sec- onds (restart). MAXILYZER NG Plus...
  • Page 11 1.600 ppm. During the active flushing phase the other readings aren’t influenced. Waste Gas Sampling This is done by means of a suitable probe which enables either a “One-Point-Measurement” (combi probe) or a “Multi-Point-Measurement” (multi-hole probe). MAXILYZER NG Plus...

  • Page 12: Peltier Gas Cooler

    The downstream fine filter removes solid particles that may be contained in the gas. Design The Peltier gas cooler comprises a gas cooler with automatic con- densate discharge as well as an easily accessible gas filter. An MAXILYZER NG Plus...
  • Page 13 The electrically heated gas line with Pt100 temperature sensors is available in two lengths (3 m or 5 m). MAXILYZER NG Plus controls the temperature and indicates the status "TA±" of the heating hose.
  • Page 14 Contact the manufacturer or the service point in charge in such a case. Status indicators "System Status" Status LED TA± lights green: There are no drops of liquid in the • gas flow downstream the cooler. Correct measurements can be made. MAXILYZER NG Plus...

  • Page 15: Specifications

    Approx. 7000 to 7150 g (depends on equipment with sensors) Display Hi-res LCD-Module that can show graphi- cal items. Either 5 or 10 readings plus menu line can be displayed at a time. Data communication USB-interface. Option: Bluetooth interface. Printer Internal thermal printer MAXILYZER NG Plus...
  • Page 16 ± 0.5 % of reading (above +200 ° C) Resolution 0.1 °C Sensor K-Type thermocouple NiCr-Ni Pressure measurement Range ± 70 hPa (nominal)/± 130 hPa (maximum) Accuracy ± 0.02 hPa + 1 digit (0 hPa to ±2.00 hPa) MAXILYZER NG Plus...
  • Page 17 (T90) Carbon monoxide (CO) measurement (with H compensation) Range 0-4000 ppm Accuracy 3 ppm (up to 20 ppm) 5 % of reading (above 20 ppm) Resolution 1 ppm Sensor Electro-chemical cell Response 60 seconds time (T90) MAXILYZER NG Plus...
  • Page 18 Electro-chemical cell Response time (T90) 150 seconds -measurement Range 0-200 ppm Accuracy 10 ppm (up to 50 ppm) 10 % of reading (up to 50 ppm) Resolution 1 ppm Sensor Electro-chemical cell Response time (T90) 180 seconds MAXILYZER NG Plus...
  • Page 19 Heating hose Sensor type Temperature sensor Pt100 Heating hose temperature 100 ° C (factory-adjusted) Electrical data AC 230 V/max. 600 Watt 7 pin round connector type: CA6xxx Electrical connection Heating hose length 3 m or 5 m (option) MAXILYZER NG Plus...

  • Page 20: Calculation Formulae (Extract)

    Content of carbon monoxide, undiluted unv. Reading for CO Approvals, tests and conformities Maxilyzer NG Plus is approved as per 1 German Federal Immission Act (Bundesimmissionsschutzverordnung) and EN 50379-2. It is TÜV-tested and complies with the applicable directives 2004/108/EC (EMC) and 2006/95/EC (low voltage).

  • Page 21: Transportation And Storage

    Store device only within the admissible temperature range. Store device away from paint, solvent and glue. Commissioning Commissioning the Peltier cooler Connect MAXILYZER NG Plus to mains. Actuate the "ON/OFF" switch (Peltier cooler and hose heating controller). The connected system components are heated up to operating temperature.

  • Page 22: Connecting Scheme

    External air sensor Multi hole probe Adjustable meas- uring cone Flue gas probe with draft for measurements without the Peltier cooler Gas sampling probe with heated line Pitot tube Condensate outlet piece Fig. 3: Connecting scheme MAXILYZER NG Plus...

  • Page 23: Mounting And Installation

    +5° C to +40° C. Electrical connections The correct mains voltage is available. MAXILYZER NG Plus is shipped with a low temperature cable (1.5 m long). Connect the low temperature cable to the main socket on the front plate.

  • Page 24: Start Menu

    Initialisation screen is shown: Producer information Version of software Part No. Hours in use Date of next calibration Fig. 4: Initialisation screen Function Hold initialisation screen. Switch the backlight on/off. Continue. The implemented company symbol appears on the display. MAXILYZER NG Plus...

  • Page 25: Menu "Measure

    Start the “Time-Date” menu, refer to chapter 10, pa- ge 49. Start the “Configure” menu, refer to chapter 11, page 51. Start the “Memory” menu, refer to chapter 12, page 63. Menu “Measure” Open the “Measure” menu. MAXILYZER NG Plus...

  • Page 26: Programme "Flue Gas

    After a cold start the calibration phase takes 60 seconds. If a restart is done out of the measuring programme the calibration phase takes only 10 seconds. After the calibration the last used fuel appears on the screen. MAXILYZER NG Plus...
  • Page 27 Open the “Flue gas” measuring menu. Function Backlight on/off. Change the register buttons line (new function buttons), see below. Change the way in which the readings are shown line by line (uni directional line change). Gas pump on/off. Reset CO value. MAXILYZER NG Plus...
  • Page 28 Extra menu “Draught detection”. Refer to page 31. Function “CO protect”: Manual CO-Sensor protec- tion). Refer to page 43. Extra menu “Units”: Change units of readings. Refer to page 33. Extra menu “O -reference”. Refer to page 34. MAXILYZER NG Plus...
  • Page 29 To determine the zero point in relation to the surrounding air pressure unplug the air tube (with the blue connector) before every draft measurement. Press the F2 key. Connect the air tube again. Open the “Draft” measuring menu. MAXILYZER NG Plus...
  • Page 30 The most important fuel parameters and the O -reference value are shown. Open the “Info” extra menu. Function Change representation of readings in the main menu line by line (multi-tasking-function). Start the sensor quick-diagnosis, see below. Close “Info” extra menu. MAXILYZER NG Plus...
  • Page 31 NO and SO : 0 to 1% NO- and/or SO2-value OK*) *) resp. sensor option disabled Are other values found the corresponding sensor is either strongly impaired or used up. If so please contact the service point. MAXILYZER NG Plus...
  • Page 32 The „Draught detection“ extra menu is only available for the meas- urement of the flue gas temperature in the “Flue gas” programme. Open the “Draught detection” extra menu. Function Change representation of readings in the main menu line by line (multi-tasking-function). Close extra menu. MAXILYZER NG Plus...
  • Page 33 After the selected units have been confirmed they are available in the “Flue gas” menu from now on. This configuration is kept until new units are selected, no matter whether the device is switched off and on. MAXILYZER NG Plus...
  • Page 34 -reference” extra menu. Register Function Select figure. Confirm. You cannot switch between characters (up- percase letters, lowercase letters, numbers). Only numerical values are available. Cancel procedure and close menu. The “O reference value” used before will be kept. MAXILYZER NG Plus...
  • Page 35 Change representation of readings in the main menu line by line (multi-tasking-function). Close menu. All data that has been confirmed with so far will be stored in the measurement protocol. Inputs of data that have been cancelled will not be taken account of. MAXILYZER NG Plus...
  • Page 36 Menu “Measure” Open the “Smoke-no.“ input menu. Register Function Select figure. Confirm selection. Cancel procedure and close menu without keeping new data. Confirm input and transfer data to the meas- urement protocol. MAXILYZER NG Plus...
  • Page 37 Menu “Measure” Open the “Oil derivatives“ input menu. Function Yes, oil derivatives existent. No, no oil derivatives existent. Cancel procedure and close menu without keeping new data. Confirm input and transfer data to the measurement protocol. MAXILYZER NG Plus...
  • Page 38 „0“ (zero). E.g.: 090 (= 90 °C). Confirm selection. Cancel procedure and close menu without keeping new data. Confirm input and transfer data to the meas- urement protocol. Change representation of readings in the main menu line by line (multi-tasking- function). MAXILYZER NG Plus...
  • Page 39 If both bars extend to the optimal fuel-air relation (the gap indicated by “λopt”) the firing facility in question is set in the correct way. Open the “Graphic” extra menu. Function Change representation of readings in the main menu line by line (multi-tasking-function). Close menu. MAXILYZER NG Plus...
  • Page 40 Menu “Measure” Menu “Fuel” Open the “Fuel” menu. Function Select new fuel. Confirm the selected fuel (fuel in the framed box). Cancel procedure without selecting new fuel. MAXILYZER NG Plus...
  • Page 41 Preset measuring units • The list of available fuels is not shown after the calibration phase. Open the function “Programme macros”. Register Function Save preset measurement configuration as programme macro. Cancel procedure without saving data. Save macro. MAXILYZER NG Plus...
  • Page 42 After the device is switched off and on again the display resets to the 10 lines layout automatically unless the 5 lines layout was a meas- urement configuration activated by a macro. Operate the function “Zoom”. MAXILYZER NG Plus...
  • Page 43 11.3, page 57. The rate of printing depends mostly on the type of printer selected. Because of the modern multi-tasking-operating the device can be used without restrictions during the printing procedure. Printing takes place simultaneously to the other procedures in order to avoid de- lays. MAXILYZER NG Plus...

  • Page 44: Programme "Temperature

    0.1 ° C whereas channel T2 has a resolution of 1 °C. Start the “Temperature” programme. Register Function Keep all temperature readings. Reset readings. Print measurement protocol. Change units: ° C, ° F. Close programme and back to the “Measure“ menu. MAXILYZER NG Plus...

  • Page 45: Programme "Pressure

    (Inch Water Column), inHg (Inch Mercury Column), Psi (Pounds Per Square Inch). Reset to zero. Close programm and back to the “Measure“ menu. The conversion takes place in the active measurement programme as well as in the HOLD-mode. MAXILYZER NG Plus...

  • Page 46: Programme "Co(O ) Measurement

    For this programme the same keypad functions apply as described on page 28. The number of readings is reduced to five significant flue gas values. MAXILYZER NG Plus...

  • Page 47: Programme "Pitot Tube Measurement" (Option)

    First, enter the chimney diameter in mm. After you have confirmed the entry, you can perform the Pitot tube measurement. Function Enter the chimney diameter. If the diameter is < 1000, use two leading "0" (zeros), e.g. 0050 (= 50 mm). Confirm. Cancel without storing. Store entries. MAXILYZER NG Plus...

  • Page 48: Menu "Macro Start

    If a „Confi.-reset“, refer to chapter 11.4, page 61, is carried out all macro-settings will be lost. Without customised settings the settings for the fuel gas analysis will be used. MAXILYZER NG Plus...

  • Page 49: Menu "Time-Date

    In contrast to changes between winter and summer time and vice versa leap years will be considered automatically. Open the “Time-Date” menu. Function Close menu. MAXILYZER NG Plus...
  • Page 50 Open the input menu for Time/Date. During time setting the clock in the editor will be stopped and not re- started until the new time is confirmed. Register Function Change data. Confirm input. Cancel procedure without saving data. Save input. MAXILYZER NG Plus...

  • Page 51: Menu "Configuration

    Change order of measured values on the display, refer to chapter 11.1, page 52. Reduce/expand list of fuels, refer to chapter 11.2, page 54. Change general settings, refer to chapter 11.3, page 58. Restore factory settings, refer to chapter 11.4, page 62. Close configuration menu. MAXILYZER NG Plus...

  • Page 52: Change Order Of Measured Values On The Display

    The same line can’t be displayed more than once. Open the “Display” configuration menu. Register Function Move line cursor (underline) upwards or downwards. Move line cursor (underline) in one direction. Cancel procedure and back to the start menu. MAXILYZER NG Plus...
  • Page 53 Menu “Configuration” Change order of measured values on the display. Function Cancel procedure without saving data. Confirm setting. MAXILYZER NG Plus...

  • Page 54: Configure List Of Fuels

    Include all available fuels again. Insert new fuel. The available list of fuels will be expanded by a new fuel. There is a maximum of 5 more slots for fuels available that can be param- eterised accordingly. MAXILYZER NG Plus...
  • Page 55 Menu “Configuration” Insert new fuel. Register Function Move bar cursor upwards or downwards. Confirm selected location of fuel. Cancel procedure without saving data. MAXILYZER NG Plus...
  • Page 56 MJ/m³ is not possible. Register Function Select row: Name of fuel or attribute of fuel. Open selected row. Cancel procedure. MAXILYZER NG Plus...
  • Page 57 Menu “Configuration” Edit row. Register Function Select required character. Confirm selected character. Cancel procedure without saving data. Save input and close. MAXILYZER NG Plus...

  • Page 58: Change Settings

    The bar cursor can only be moved in one direction. Cancel procedure. Pressure/Draft Change the preselected unit for the pressure and draft meas- urement within the flue gas measurement programme. Register Function Change unit: hPa, mbar, mmWC, mmHg, inWC, inHg, PSi. MAXILYZER NG Plus...
  • Page 59 8 lines available with 16 characters each (minuscules and capital letters, numbers and symbols). Open the input menu for the address of the user. Register Function Select row. Activate selected row. Cancel procedure and back to the “Settings” configuration menu. MAXILYZER NG Plus...
  • Page 60 Unless indicated by a „dot“-character empty lines aren’t printed. Register Function Select type of character. Confirm character. Change type of character: Minuscules and capital letters, numbers and symbols Cancel procedure without saving data. Accept input and close editor. MAXILYZER NG Plus...
  • Page 61 Illum. off: Time interval for the backlight. This can be set in in- • tervals of one second. Maximum: 30 seconds. Register Function Decrease time interval. Increase time interval. Cancel procedure without saving data. Save input and close menu. MAXILYZER NG Plus...

  • Page 62: Set Default Settings

    Attention: The restoration of the factory settings will cause a lost of all individual settings and can’t be undone. The data memory is not affected. Open the “Set default” function. Function Cancel procedure. Confirm the restoration of the factory settings. MAXILYZER NG Plus...

  • Page 63: Menu "Memory

    Names of both directories and files can be defined by the user. Directories could for instance be used for the names of clients or facilities (or client numbers). Files could be named after the types of measurement. MAXILYZER NG Plus...

  • Page 64: Operation

    Charging: Intelligent charging by means of an integrated • charger management system. Battery operation is limited to the measurement module MAX- • ILYZER NG Plus. The Peltier gas cooler (with the heating con- troller) can only be operated via mains. MAXILYZER NG Plus...

  • Page 65: Charging The Batteries

    As soon as the battery is full the device switches to the passive re- charging mode (trickle charging) automatically. The charge control screen disappears. When recharging is finished MAXILYZER NG Plus can remain connected to mains for any period of time without the battery be- ing damaged.
  • Page 66 Operation Lebensdauer und Kapazität des Akkus MAXILYZER NG Plus is equipped with an NiMH storage battery. The service life and capacity of the battery are considerably affected by the way the instrument is charged and used. In order to make the handling safer, the instrument has an efficient and battery saving load management unit for all purposes.

  • Page 67: Maintenance

    Return empty batteries to a collection point or to your dealer for environmentally compatible disposal. Replacing the mains fuse The mains cable has been disconnected. The spare fuse is located in the fuse holder of the mains input socket. MAXILYZER NG Plus...

  • Page 68: Troubleshooting

    Take device in for ser- sage. been inspected for vicing. a longer period. Measured gas Filter in the gas Check filter and replace, if necessary. values are treatment system is displayed used up. slowly. Hose system bent. Check hose system. MAXILYZER NG Plus...

  • Page 69: Shutting Down And Disposal

    The electronic inserts can be easily separated and the device consists of recyclable materials. If you do not have the opportunity to dispose of the used device in accordance with environmental regulations, please contact us for possibilities to dispose of it or to return it. MAXILYZER NG Plus...

  • Page 70: Spare Parts And Accessories

    Fig. 6: Waste Gas Cleaning System – spare parts Spare parts for Waste Gas Cleaning System: Part No. (1) Inlet piece 695 000 94 (2)+(10) Set of O-rings, assorted set 69 427 (3) Glass piston with arrow mark 695 00 95 MAXILYZER NG Plus...

  • Page 71: Warranty

    Customer satisfaction is our prime objective. Please get in touch with us if you have any questions, suggestions or problems regarding your product. 21 Addresses The addresses of our worldwide representatives can be found on the Internet at www.afriso.de. MAXILYZER NG Plus...

  • Page 72: Appendix

    Appendix 22 Appendix 22.1 Declaration of conformity MAXILYZER NG Plus...
  • Page 73 Appendix MAXILYZER NG Plus...

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