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Summary of Contents for Telecrane F21-12S
- Page 1 November 7, 2004 Ref: TCM260904 111 Woodhurst Road, Stanground, Rev: 0.1 Peterborough, Cambridgeshire. PE2 8PQ United Kingdom. Tel: 07092 242773 Fax: 07092 182470 mark@mlhservices.co.uk TELECRANE REMOTE CONTROLS F21 12/6 S/D MANUAL...
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Page 2: Table Of Contents
TCM260904 CONTENTS Installation & Operation ......................................3 Precautions of Operation.......................................3 Attention ...........................................3 Precautions........................................4 Procedures of emergency....................................4 General Characteristic .......................................5 General Specifications ......................................5 Transmitter Specifications ....................................5 Receiver Specifications......................................5 F21-12D/12S system ......................................6 F21-6D/6S system: ......................................6 Transmitter parts.......................................7 Installation ..........................................9 Precautions during installation ....................................9 Receiver Installation Instructions..................................10 Preparation for Installation .....................................10 Installation of proper power source ................................10... -
Page 3: Installation & Operation
After finishing operation of TELECRANE shut off main power to the crane, power to receiver, and remove transmitter key. If transmitter’s power is controlled by “rotary key switch”, then turn the key to “OFF” position and remove it. -
Page 4: Precautions
TCM260904 RECAUTIONS Operating in an industrial facility is highly dangerous; therefore, operator must have adequate training in using TELECRANE with this in mind. Those who operate the machine should be healthy and have good judgment in regards to safety. Although the F21 transmitter is very durable and weather resistant care should be taken not to expose it to severe impact or pressure. -
Page 5: General Characteristic
TCM260904 GENERAL CHARACTERISTIC ENERAL PECIFICATIONS - Operating Frequency--------------------- : 415 ~ 483 MHz (set by software) - Hamming Distance ----------------------- : ≧ 4 - I.D. Code----------------------------------- : 232; more than 4 billion sets (set by factory, never repeated) - Temperature Range----------------------- : -35℃ ~ +75℃ - Channel Spacing-------------------------- : 5KC/6.25KC or integral multiple (set by software) - Maximum Operating Range------------ : Up to 100 Meters - Structure----------------------------------- : Fibre-Nylon... -
Page 6: F21-12D/12S System
TCM260904 F21-12D/12S SYSTEM F21-6D/6S SYSTEM (1)Transmitter, one unit. (2)Receiver, one unit. TCM260904 Page 6 of 31... -
Page 7: Transmitter Parts
TCM260904 RANSMITTER PARTS Stop Button NTENNA Rotary Key Switch LED indicator Motion Buttons Motion Buttons Auxiliary Buttons Auxiliary Buttons Battery Cover TCM260904 Page 7 of 31... - Page 8 TCM260904 Receiver’s parts Antenna Receiver/ Decoder Module (inside) Relay Module (inside) Transformer (inside) TCM260904 Page 8 of 31...
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Page 9: Installation
TCM260904 INSTALLATION RECAUTIONS DURING INSTALLATION Observe all safety precautions when climbing the crane. Turn off the main power source of crane before installation to avoid electric shock. Receiver must be installed in such a way that it will not touch any part of the building during the operation. Receiver must be fastened securely. -
Page 10: Receiver Installation Instructions
110V 220V 380V There are 3 kinds of voltage (110V/220V/ 380V) supplied in F21-12S/12D This could be set as required before shipment, or follow the procedures to change the voltage you need. Turn off the Receiver. Pull out the power source plug from the previous voltage position Plug in the power source plug to the voltage you need. -
Page 11: Installation Sequence
TCM260904 NSTALLATION EQUENCE Turn off the main power for the crane. Attach the template (provided) for the receiver to the proper place. Drill the holes for the screws, mount receiver, and then secure the receiver with 6mm nuts on the vibration- resistant feet. -
Page 12: Operation
TCM260904 OPERATION TART Remove the cover of battery box. Install 4 Fresh AA-size batteries in the battery box. Make sure the “+” and “-” directions are correct. Attach back the battery cover. Note: Transmitter will sound two-long beeps to indicate the correct installation. Turn on the power according to the “Power-On Modes”... -
Page 13: Standard Power-On Mode
TCM260904 E.U. STANDARD OWER Rotate “EMS” mushroom clockwise 45º and pull out. Turn Key switch clockwise to “ON” position. Turn Key switch 45º beyond “ON” position to turn on power. After 3 minutes of non-operation, transmitter will send out an emergency stop signal to the receiver. When this occurs, one must turn the magnetic key counter-clockwise to the “OFF”... -
Page 14: Change Of Frequency
TCM260904 HANGE OF REQUENCY This remote controller provides 3 operating frequencies. When remote controller is interfered by radio wave and can’t operate properly, the operator can change the transmitter’s frequency according to the following procedures without changing the channel in the receiver. This eliminates the trouble of climbing to the receiver. Note 1: From the transmitter, one can depress the corresponding pushbutton to change operation frequency. -
Page 15: Procedure For Changing Operation Frequency
TCM260904 ROCEDURE FOR CHANGING OPERATION FREQUENCY Step Action Remark Press EMS mushroom. “Up” pushbutton = Frequency A “Down” pushbutton Turn key to “Off” position. = Frequency B “East” pushbutton Depress and hold the pushbutton in accordance with the = Frequency C frequency that you want to change. -
Page 16: Function Setting
TCM260904 FUNCTION SETTING The operation of the controller can be modified to suit a specific application, using a PC with a special interface cable. For further information please contact your distributor. TART WITCH UNCTION ETTING Item Title Options Description This function is available only when remote controller is Function 1. -
Page 17: East/West Pushbutton Function Setting
TCM260904 USHBUTTON UNCTION ETTING Item Title Options Description Interlock 1. Interlock “Interlock”: If the motions cannot be operated simultaneously then select “Interlock”. 2. Non-Interlock “Non-Interlock”: If the motions are allowed to operate simultaneously then select “Non-Interlock”. This item is selectable only when East and West pushbuttons are set at “Normal”... -
Page 18: R1/R2Pushbutton Function Setting
TCM260904 R1/R2P USHBUTTON UNCTION ETTING Item Title Options Description Interlock 1. Interlock “Interlock”: If the motions cannot be operated simultaneously then select “Interlock”. 2. Non-Interlock “Non-interlock”: If the motions are allowed to operate simultaneously then select “Non-Interlock”. This item is selectable only when R1 and R2 pushbuttons are set at “Normal”... -
Page 19: R5/R6 Pushbutton Function Setting
TCM260904 R5/R6 P USHBUTTON UNCTION ETTING (The function of R5 pushbutton also can be set by dip switch that locate on the Receiver/Decoder Module) Item Title Options Description 1 Bypass. EMS “Bypass EMS” means that the relays associated with the R5/R6 pushbuttons will not be controlled by the EMS 2. -
Page 20: Other Transmitter Functions
TCM260904 THER RANSMITTER UNCTIONS Item Title Options Description Power-On 1. Mushroom or key “Power-ON”: It means that the stop relay of receiver is energized. 2. Mushroom “Mushroom or Key Power-On mode”: This mode 3. Key means that the receiver will be in the Power-On mode if 4. - Page 21 TCM260904 Save Power 1. 3 min. “Save Power”: The transmitter will turn off the power supply automatically if there is no operation for a certain 2. 30 sec, 1 min, time, in order to save power. Only the transmitter is in the sec, “continuous transmitting”...
- Page 22 TCM260904 E.U. Start 1. EU (Standard) “E.U. Start”: If “E.U.(standard)” is selected is the mode for “Power-On”, when the EMS signal is automatically 2. EU (Simple) sent out by the Transmitter and the Main Relay in the Receiver is turned off in the auto off mode, to start the “Power-On”...
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Page 23: Other Receiver Functions
TCM260904 THER ECEIVER UNCTIONS Item Title Options Description Auto Off 1. 1 hour “Receiver Auto Power-Off”: If the receiver doesn’t receive the correct control data within a certain time, then 2. 10 minutes the Stop relay on the receiver will be de-energized 20 minutes automatically (i.e. -
Page 24: Setting Of Channels
TCM260904 ETTING HANNELS Item Title Options Description Channel 1 ~ 256 “Channel setting”: This remote controller provides three frequency ranges A, B and C, that can be changed by transmitter’s pushbuttons directly. Each frequency range has 256 channels. The operating channel in each range will be changed simultaneously if a new channel number is set by DIP switch or software. -
Page 25: Inspection And Maintenance
TCM260904 INSPECTION AND MAINTENANCE NSPECTION Daily inspection is important and will ensure the safety of operation. Inspection should include “emergency stop” and other safety devices and functions. If there is any doubt, operation must be stopped immediately and problems must be solved before resume of operation. -
Page 26: Troubleshooting
TCM260904 TROUBLESHOOTING IAGNOSTICS In order to simplify maintenance, this remote control system has been designed with a built-in self-diagnostics circuit in the transmitter and receiver. As long as the micro control unit is in proper working condition, malfunctions in the pushbutton, joystick, RF circuit, relay and relay driver circuits (including relay coil and relay contacts) can be detected. -
Page 27: Transmitter Malfunctions And Solutions
TCM260904 RANSMITTER ALFUNCTIONS AND OLUTIONS Error Message Item Problem Solution Morse Code Malfunction of E PROM memory in Replace encoder module. — • — • the encoder module; cannot be read or Perform the function setting procedure written. (Refer to section 3-4) PROM in the encoder doesn’t have Perform the function setting procedure —... -
Page 28: Receiver Malfunction And Correction
TCM260904 ECEIVER ALFUNCTION AND ORRECTION Error Message Item Problem Solution Morse Code • — “UP” relay coil damaged — • • • “U/D” 2S relay coil damaged — • — • “DOWN” relay coil damaged — • • “EAST” relay coil damaged •... - Page 29 TCM260904 — • — — Interference by the same model of remote Change to a new frequency controller If interference is not serious, “Power- On” the remote controller when the • — — — — Interference by another radio signal on the interference is over.
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Page 30: Malfunction Identification
TCM260904 ALFUNCTION DENTIFICATION When the remote controller does not function properly (e. g. Receiver does not function correctly after pressing a pushbutton on the transmitter) and there is no malfunction alarm information, please follow the procedures below to diagnose the malfunction. Item Problem Action Required... -
Page 31: Revision History
TCM260904 REVISION HISTORY original document created from manufacturers documents Start operation with magnetic key switch updated TCM260904 Page 31 of 31...
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