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Jøtul GI 545 DV Installation And Operation Instruction Manual
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Jøtul GI 545 DV Installation And Operation Instruction Manual

Jøtul GI 545 DV Installation And Operation Instruction Manual

Direct vent fireplace insert
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Installation and
Operation Instructions
for the
Jøtul GI 545 DV
and
Jøtul GI 545 DV MV*
Direct Vent Fireplace Insert
*For Stoves S/N >58001458
Certified to ANSI Z21.88-2019 • CSA 2.33-2019
CAN/CGA 2.17-M17.
*Conforms to Canadian Energy E ciency Requirements
- Amendment 15.
Une version française de ce manuel est disponible auprès de votre
revendeur et sur le site www. jotul.ca.
139919_10_ GI 545 DV and DV MV 7/22
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
!
WARNING:
FIRE OR EXPLOSION HAZARD. Failure to follow
safety warnings exactly could result in serious injury,
death, or property damage.
– Do not store or use gasoline or other
flammable vapors and liquids in the vicinity of
this or any other appliance.
– WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not
use any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call
the fire department.
– Installation and service must be performed by
a qualified installer, service agency or the gas
supplier.
– In the Commonwealth of Massachusetts,
a carbon monoxide (CO) detector shall be
installed in the same room as the appliance.
This appliance may be installed in an aftermarket,
permanently located, manufactured home or mobile
home, where not prohibited by local codes.
This appliance is only for use with the types of gas
indicated on the rating plate. A conversion kit is supplied
with the appliance.
DANGER
!
!
A barrier designed to reduce the burn hazard
from the hot viewing glass is provided with this
appliance and must be installed for the protection
of children and other at-risk individuals.
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
1

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Summary of Contents for Jøtul GI 545 DV

  • Page 1 139919_10_ GI 545 DV and DV MV 7/22 INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. WARNING: FIRE OR EXPLOSION HAZARD. Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
  • Page 2 T-Handle valve may be required in Based on CSA P.4.1-15 Massachusetts • Sediment trap - if required by code Jøtul GI 545 DV MV • Tee joint • 1/4” nut driver • Pipe wrench • Work Gloves Installation Requirements for the •...

  • Page 3: Table Of Contents

    139919_10_ GI 545 DV and DV MV 7/22 INSTALLER NOTE: Please give this manual to the homeowner and instruct them on basic operation procedures before leaving the premises. 1.0 Unpacking the Fireplace Insert 1. Thoroughly inspect the shipping crate and fireplace for damage Table of Contents and immediately contact the dealer if any is found.

  • Page 4: Specifications

    • 46”Wx 34”H (116.8 x 86.4 cm) ..........#158109 Middleton, Wisconsin. In addition, the Jøtul GI 545 DV and DV MV gas fireplace inserts have been tested and listed as direct vented gas fireplace heaters and listed to ANSI z21.88- 2019 •...

  • Page 5: General Information

    139919_10_ GI 545 DV and DV MV 7/22 3.0 General Information 6. Do not operate the fireplace with the glass front removed, THIS HEATER MUST BE INSTALLED AND cracked, scratched, or broken. Replacement of the glass MAINTAINED BY A QUALIFIED SERVICE should be done by a licensed or qualified service person.

  • Page 6: Safety Information

    139919_10_GI 545 DV and DV MV 7/22 4.0 Safety Information Due to the high operating temperatures this appliance should be located out of tra c and away from furniture, draperies, etc. Maintain proper clearance to combustible mantels and Electrical Hazards fireplace trim.

  • Page 7: Installation

    139919_10_ GI 545 DV and DV MV 7/22 Leveling Note: This appliance is equipped with four leveling bolts; the front two are adjusted from inside the firebox, 19-1/4” and the rear bolts are adjusted by 491 mm tipping the firebox and unscrewing 3-1/4”...

  • Page 8: Fireplace Requirements

    flow of ventilation air around the insert. 5.3 Hearth Protection Hearth protection in front of the GI 545 DV MV must be composed of masonry material extending at least 3 1/8” (10.5 cm) to each side of the fireplace opening and 12” (30.5 cm) Minimum Fireplace Dimensions forward from the fireplace facing material.

  • Page 9: Clearances

    139919_10_ GI 545 DV and DV MV 7/22 NOTE - Raised Hearth: Forward hearth protection may be reduced by two inches (5.08 cm) for every inch of fireplace floor elevation. Fig. 5.4. Hearth Extension Forward / Inches Figure 5.4. Hearth reduction slope.

  • Page 10: Vent Guidelines

    139919_10_GI 545 DV and DV MV 7/22 6.0 Vent Guidelines • THE GAS APPLIANCE AND VENT SYSTEM MUST BE VENTED DIRECTLY TO THE OUTSIDE OF THE • All vent components must be installed in accordance with BUILDING, AND NEVER ATTACHED TO A CHIMNEY the terms of their listing and manufacturer’s instructions.

  • Page 11: Masonry Fireplaces

    139919_10_ GI 545 DV and DV MV 7/22 6.1 Masonry Fireplace IMPORTANT NOTICE: INSTALLATION OF A HIGH WIND TERMINATION CAP IS RECOMMENDED FOR ALL APPLIANCES TO HELP 1. Measure height of the chimney to fireplace opening. INCREASE PERFORMANCE. Determine if both the intake and exhaust will be extended to We Recommend: the top of the chimney.

  • Page 12: Factory-Built Fireplaces

    139919_10_GI 545 DV and DV MV 7/22 6.2 Factory-built Fireplace IMPORTANT NOTICE: INSTALLATION OF A HIGH WIND TERMINATION CAP IS RECOMMENDED FOR ALL APPLIANCES TO HELP IMPORTANT: INCREASE PERFORMANCE. BEFORE STARTING THIS INSTALLATION, MAKE We Recommend: SURE THAT A GAS LINE CAN BE INSTALLED OR IS INSTALLED TO THE FIREBOX.

  • Page 13: Vent Connection

    139919_10_ GI 545 DV and DV MV 7/22 6.3 Vent Connection Prefabricated Fireplace Vent Procedure Wear Safety Gloves! 1. Measure height of the chimney to fireplace opening. Test fit the firebox in its final position to confirm it is level and Determine if both the intake and exhaust will be plumb before connection to the vent system.

  • Page 14: Fireplace Assembly

    139919_10_GI 545 DV and DV MV 7/22 LEAK TEST: Open the gas supply valve and test for gas 7. Fireplace Assembly leaks using a soapy water solution or digital gas sensor. DO NOT use an open flame to check for leaks. Tighten or reconnect any leaking joint and retest to confirm secure fittings.
  • Page 15 139919_10_ GI 545 DV and DV MV 7/22 Regulator Control Knob Pilot Adjustment Screw Figure 7.2. Valve pressure test points and pilot adjustment. REQUIRED INLET GAS PRESSURES (inches water column) NATURAL GAS 5.0 WC 7.0 WC PROPANE 11.0 WC 14.0 WC...

  • Page 16: Fuel Conversion

    139919_10_GI 545 DV and DV MV 7/22 7.3 Fuel Conversion 7.3.1 Fuel Conversion Procedure NOTE: COMPLETE THE FUEL CONVERSION 1. Turn o the gas supply and disconnect electrical power to the PROCEDURE BEFORE INSTALLING SURROUND appliance. PLATES OR PLACING THE INSERT WITHIN THE FIREPLACE .
  • Page 17 139919_10_ GI 545 DV and DV MV 7/22 Air Shutter Air Shutter Lock Nut Handle Piezo Valve Control Regulator Ignitor Knob Figure 7.3. Fuel Conversion Components. Burner Control Burner Assembly Injector Pilot Assembly Shutter Hood Figure 7.4. Burner and injector removal.

  • Page 18: Optional Controls

    139919_10_GI 545 DV and DV MV 7/22 7.4 Optional Controls Installation 7.4.1 Remote Control Kit 158103 Thermostatic Operation Contents: Follow the accessory manufacturerer’s operation instructions. • Remote Receiver / battery box 1. Set the fireplace burner mode switch to the STAT position •...

  • Page 19: Firebox Panels

    139919_10_ GI 545 DV and DV MV 7/22 7.5 Optional Firebox Panels Flat Retainer 158113 Black Reflective Glass 158114 Traditional Red Brick • Rear Panel - 226403 • Rear Panel - 226381 • Left Side Panel - 226404 • Right Side Panel - 226382 •...

  • Page 20: Traditional Log Set

    Fig. 7.11. Figure 7.14. Engage the holes in the underside of Left Burner Log #3 with the matching pins on the burner plate shown in fig. 7.13. GI 545 DV MV Traditional Log Set 158099 #1 Left Rear Log 226418...
  • Page 21 139919_10_ GI 545 DV and DV MV 7/22 PILOT PORTS Log 6 PINS Figure 7.16. Engage holes in the underside of Right Burner Log #5 with the matching pins on the burner skirt and burner plate shown in fig. 7.15.

  • Page 22: Beach Fire Log Set

    Figure 7.24. Engage Right Cross Log #3 with the burner pin indicated in fig. 7.23 as well as the matching notch in Log #2. Log 5 Figure 7.21. SEAT GI 545 DV MV Beach Fire Log Set 158100 #1 Rear Log 226487 #2 Right Burner Log...
  • Page 23 139919_10_ GI 545 DV and DV MV 7/22 Figure 7.27. Engage matching notches in the underside of the Left Cross Log #6 with the corresponding notches on Logs #1 and #4. Figure 7.31. Place Right Burner Log Rock #4 underneath right side of log two, in front of the burner’s right most opening with...
  • Page 24 Log #1 indicated in fig. 7.35. Log 4 Pins Figure 7.37. Engage Left Side Log #3 with the burner pins indicated in fig. Figure 7.21. 7.36. GI 545 DV MV Birch Log Set 158275 #1 Rear Log 227045 #2 Upper Rear Log 227046...
  • Page 25 139919_10_ GI 545 DV and DV MV 7/22 Log 6 Pins Figure 7.39. Engage the underside of Left Cross Log #5 with burner and log pins indicated in fig. 7.38. Figure 7.41. Place Burner Ember Stones (Included in Misc. Kit) in one even layer over steel burner.

  • Page 26: Backer Plate Installation

    139919_10_GI 545 DV and DV MV 7/22 7.9 Backer Plate Installation Both the Standard and Trimable Backer Plates incorporate IMPORTANT: four hanger hooks (B) that engage with the outer slots (C) through the back of the firebox brackets. Note the small DO NOT PLACE THE INSERT IN THE identifying hole above each “C”...
  • Page 27 139919_10_ GI 545 DV and DV MV 7/22 7.10 Mantle Heat Shield Installation The Mantle Heat Shield slides over the Backer Plate as shown in Fig. 7.43 WARNING! See Fig. 7.44. Mantle Heat Shield • A MINIMUM 1/2”(13 mm) AIR SPACE MUST...

  • Page 28: Operation

    139919_10_GI 545 DV and DV MV 7/22 8.0 Operation 8.1 Initial System Check and WARNING: READ AND UNDERSTAND ALL OPERATING General Operation INSTRUCTIONS BEFORE ATTEMPTING TO OPERATE THIS APPLIANCE. DO NOT ALLOW ANYONE TO OPERATE THIS APPLIANCE WHO HAS NOT READ 1.
  • Page 29 139919_10_ GI 545 DV and DV MV 7/22 Flame Picture / Air Shutter Adjustment OPEN Decrease air CLOSE Increase air WARNING: AIR SHUTTER ADJUSTMENTS SHOULD ONLY BE PERFORMED BY A QUALIFIED PROFESSIONAL SERVICE TECHNICIAN. The volume of air supplied to the burner is regulated by the primary air shutter, located under the firebox at the...

  • Page 30: Blower Operation

    This is important GI 545 DV MV PILOT LIMIT NOTE: to prevent combustion gases escaping into the room. The pilot will automatically extinguish after 7 days if there Replace the gasket if necessary.

  • Page 31: Glass Care

    139919_10_ GI 545 DV and DV MV 7/22 9.3 Glass Care Moisture condensation is a normal occurrence with gas appliances and particulate accumulation may appear on the inside surface to the glass. Use a dampened, soft cloth to clean the glass and polish with a dry, soft towel.

  • Page 32: Illustrated Part List

    139919_10_GI 545 DV and DV MV 7/22 10.0 Illustrated Part List Figure 10.1 GI 545 DV and DV MV Exploded View.
  • Page 33 139919_10_ GI 545 DV and DV MV 7/22 No. Part No. Description No. Part No. Description 38 158221 Pilot Kit, NG/LP 129124 Gasket, Tadpole, .25 X 1.25, Self Adhesive 220042 Clip, U Type ( Tinnerman - Repairs only) 38a 226758...

  • Page 34: Appendix

    139919_10_GI 545 DV and DV MV 7/22 11.0 Appendix 11.1 Approved Vent Manufacturers This appliance is approved for installation with listed 3-inch and 4-inch diameter flexible vent components supplied by the manufacturers listed below. Use parts of one manufacturer only - DO NOT MIX VENT COMPONENTS FROM DIFFERENT MANUFACTURERS IN THE SAME SYSTEM.
  • Page 35 139919_10_ GI 545 DV and DV MV 7/22 11. 2 GI 545 DV / GI 545 DV MV Fireplace Insert Limited Warranty 2) Damage due to incorrect installations not in conformance with the installation instructions contained in this owner’s manual or local and/or national fire and building E ective January 1, 2019 regulations.
  • Page 36 139919_10_GI 545 DV and DV MV 7/22...

  • Page 37: Lighting Instructions

    139919_10_ GI 545 DV and DV MV 7/22 LIGHTING INSTRUCTIONS FOR YOUR SAFETY, READ BEFORE LIGHTING. WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE.
  • Page 38 Please record the serial number in the space below. You may also wish to attach your purchase receipt to this manual for future reference. MODEL: Jøtul GI 545 DV _____ Jøtul GI 545 DV MV _____ SERIAL NUMBER:_____________________________________...

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