Related Manuals for KNF FK 1100
Summary of Contents for KNF FK 1100
- Page 1 FK 1100 INSTALLATION INSTRUCTIONS DIAPHRAGM PUMP Before operating the pump and the accessories, please read the Installation Instructions and safety precautions.
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Page 3: Table Of Contents
Installation Instructions FK 1100 Contents Table of contents Page General ..................4 Information about the instructions Warnings Disclaimer Manufacturer’s address Supporting documents Safety ..................6 Intended use Reasonably foreseeable misuse Responsibility of the user Product-specific risks Customer service and repairs Installation ................. -
Page 4: General
General Installation Instructions FK 1100 1 General 1.1 Information about the instructions Content The Installation Instructions describe the requirements for installing the product correctly and safely into the complete machine. Storage location These Installation Instructions are a part of the product. The safety- relevant information should be taken over for the documentation of the complete machine. -
Page 5: Disclaimer
The listed documents must also be observed. The valid versions are available at www.knf.com/downloads. ▪ Data sheet ▪ 3D model The following must also be observed: ▪ Local T&Cs ▪ Sales documents and agreement between KNF and the cus- tomer ▪ Drive specification KNF Flodos 178057_MA_FK1100_EN_00.docx... -
Page 6: Safety
Safety Installation Instructions FK 1100 2 Safety 2.1 Intended use The pump is intended solely for the following uses: ▪ Transferring liquids and gases ▪ For operation in accordance with the operating parameters specified in the technical data of the supporting documents 2.2 Reasonably foreseeable misuse... - Page 7 Installation Instructions FK 1100 Safety DANGER Danger of injuries and damage to property due to leaks at the interfaces to the pump head Poisoning and chemical burns or unintended reactions caused by leaking dangerous substances ➢ Wear personal protective equipment.
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Page 8: Customer Service And Repairs
➢ Keep flammable materials away from the direct vicinity of the pump and piping. 2.5 Customer service and repairs All repairs to the pumps must be carried out by the responsible KNF customer service team. Use only genuine parts from KNF for servicing work. KNF Flodos 178057_MA_FK1100_EN_00.docx... -
Page 9: Installation Location
Installation Instructions FK 1100 Installation 3 Installation WARNING Danger from incorrect installation Injuries or damage to property from leaking media ➢ After installation, check the system for leaks with a safe medium. ➢ Observe the requirements for intended use. ➢ Take precautions in the design of the end device so that leaking liquids cannot come into contact with live compo- nents. -
Page 10: Connecting The Fluid System
Installation Installation Instructions FK 1100 3.3 Connecting the fluid system Use suitable means to check the fluid connection for leaks. For more information regarding dimensions, please refer to the data sheet. 3.4 Electrical connection For terminal assignment, output data, and control requirements, please refer to the data sheet. -
Page 11: Initial Start-Up
Installation Instructions FK 1100 Initial start-up 4 Initial start-up The product must not be started up until it has been ensured that the machine in which the product is to be installed meets the requirements of the Machinery Directive 2006/42/EC, if applicable. - Page 12 Initial start-up Installation Instructions FK 1100 CAUTION Danger from hot surfaces The pump becomes hot during operation. Burns from hot surfaces or injuries from uncontrolled movements are possible. ➢ Do not touch the pump while it is operating. ➢ Ensure a sufficient supply of cool air and keep a safe dis- tance between the pump and neighboring components.
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Page 13: Maintenance
Installation Instructions FK 1100 Maintenance 5 Maintenance Ask your KNF representative about the availability of spare parts for this product. Use only genuine parts from KNF for servicing work. 5.1 Cleaning WARNING Danger due to dangerous substances in the pump Depending on the medium transferred, chemical burns or poison- ing is possible. -
Page 14: Preparing For Dismantling
Maintenance Installation Instructions FK 1100 5.2 Preparing for dismantling 1. Rinse the pump with a suitable neutralizing liquid and make sure that there are no dangerous substances left in the pump (see warnings above). 2. Pump the unit empty. 3. Disconnect electrical connections. -
Page 15: Dismantling The Pump Head
Installation Instructions FK 1100 Maintenance 5.5 Dismantling the pump head Undo the eight head screws (1) and remove the complete head from the pump housing. Remove the head plate (2) from the connecting plate (6). Remove the resonating diaphragm (5), both O-rings (4) and Cellasto (3) from the head plate (2). -
Page 16: Assembling The Pump Head
Maintenance Installation Instructions FK 1100 5.6 Assembling the pump head Insert the three insert rings (11) in the pump housing; see Figure 2. For easier installation of the diaphragms (10), turn the connect- ing rod to top dead center, beginning with head I. Tighten the diaphragms well (10) by hand. -
Page 17: Mounting The Motor
Installation Instructions FK 1100 Maintenance CAUTION Caution, escaping liquid After assembly, the pump may not be leak-tight due to incorrect assembly, damaged or soiled seal faces, or other reasons. ➢ Run the pump for several minutes with a harmless medium at maximum operating pressure. -
Page 18: Overpressure Protection .27
Overpressure protection .27 Installation Instructions FK 1100 6 Overpressure protection .27 Overpressure protection is available as an option and can be retrofitted by KNF. 6.1 Dismantling and cleaning If the motor is to be dismantled, refer to Section 5.3. To prepare for dismantling, refer to Section 5.2. - Page 19 Installation Instructions FK 1100 Overpressure protection .27 CAUTION Caution, escaping liquid After assembly, the overpressure protection may not be leak-tight due to incorrect assembly, damaged or soiled seal faces, or other reasons. ➢ Run the pump for several minutes with a harmless medium at maximum operating pressure.
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Page 20: Rectifying Transfer Problems
Leak on pump head Damage to the valve O- Replace the O-rings. rings Diaphragm damaged Replace the diaphragm. Resonating diaphragm Replace resonating diaphragm. damaged If the malfunction cannot be rectified, contact your local KNF representative (www.knf.com). KNF Flodos 178057_MA_FK1100_EN_00.docx... -
Page 21: Spare Parts
Installation Instructions FK 1100 Spare parts 8 Spare parts Spare parts kit, small Material Bestell-Nr. Stück im Kit Stück im Kit Pos Name pieces in set pieces in set material order no. Kit klein KP 177998 kit small KP Kit klein KT... - Page 22 www.knf.com...
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