ascon QP Series Instruction Manual

Programmer process controller multi-input, multi-output multi-functions

Advertisement

Wir/We/Nous:
Noi/
Ascon Tecnologic S.r.l.
via Indipendenza 56, 27029 Vigevano (PV)
dichiariamo sotto la nostra responsabilità che il prodotto
declare under our sole responsibility that the product/déclarons sous notre seule responsabilité que le produit
Regolatori Serie QF, QD e QP – Regler Serie QF, QD und QP –
QF, QD and QP Series controllers – Régulateurs Série QF, QD et QP
(Bezelchnung, Typ oder Modell)(Name, type or model)(Nom, type ou modèle)
(Nome, tipo o modello)
al quale questa dichiarazione si riferisce è conforme alle seguenti Direttive CE:
auf die sich diese Erklärung bezieht, in Übereinstimmung mit den folgenden EG-Richtlinien:
to which this declaration relates, following the provisions of Directives:
auquel se réfère cette déclaration, conformément aux dispositions des Directives:
Direttiva del Consiglio delle Comunità Europee 2004/108/EC del 15 dicembre 2004 per il riavvicinamento delle legislazioni degli Stati membri relative alla compatibilità elettromagnetica.
Richtline des Rates 2004/108/EC vom 15 dezember 2004 zur Angleichung der Rechtsvorschriften der Mitgliedstaaten über die Elektromagnetische Verträglichkeit.
Council Directive 2004/108/EC dated December 15, 2004 on the approach of the laws of member States relating the electromagnetic compatibility.
Directive du Conseil de la Communauté Européenne 2004/108/EC du 15 decembre 2004 pour le rapprochement des législations des Etats membres concernant la compatibilité éléctromagnétique.
Direttiva del consiglio delle Comunità Europee 2006/95/EC del 12 dicembre 2006 per il ravvicinamento delle legislazioni degli Stati membri relative al materiale elettrico destinato ad essere
adoperato entro taluni limiti di tensione.
Richtline des Rates 2006/95/EC vom 12 dezember 2006 zur Angleichung der Rechtsvorschriften der Mitgliedstaaten betreffend elektrische Betriebsmittel zur Verwendung innerhalb bestim-
mter Spannungsgrenzen.
Council Directive 2006/95/EC dated December 12, 2006 on the harmonisation of the laws of Member States relating to electrical equipment for use within certan voltage limits.
Directive du Conseil des Communautés Européennes 2006/95/EC du 12 decembre 2006 pour le rapprochement des législations entre Etats membres au sujet du matériel électrique destiné
à être utilisé dans certaines limites de tension.
(Titolo e/o numero e data di pubblicazione delle norme o di altri documenti normativi)
(Title and/or number and date of issue of the standards or other normative documents)(Titre et/ou numéro et date de publication des normes ou autres documents normatives)
e quindi è conforme alle seguenti norme o altri documenti normativi:
und somit in Einklang mit den folgenden Normen oder normativen Dokumenten übereinstimmt:
and therefore it is in conformity with the following standards or other normative documents:
et il est donc conforme aux normes ou autres documents normatives:
EN 61000-6-3:2007 Compatibilità elettromagnetica - Norma generica sull'emissione – Ambienti residenziali.
Elektromagnetische Verträglichkeit - Fachgrundnorm Störaussendung – Wohnumgebungen.
Electromagnetic compatibility - Generic emission standard – Residential environment.
Compatibilité électromagnétique - Norme générique immunité - Environnement résidentiel.
EN 61000-6-4:2007 Compatibilità elettromagnetica - Norma generica sull'emissione - Ambiente industriale.
Elektromagnetische Verträglichkeit - Fachgrundnorm Störaussendung - Industriebereich.
Electromagnetic compatibility - Generic emission standard - Industrial environment.
Compatibilité électromagnétique - Norme générique émission - Environnement industriel.
EN 61000-6-2:2005 Compatibilità elettromagnetica - Norma generica sull'immunità - Ambiente industriale.
Elektromagnetische Verträglichkeit - Fachgrundnorm Störfestigkeit - Industriebereich.
Electromagnetic compatibility - Generic immunity standard - Industrial environment.
Compatibilité électromagnétique - Norme générique immunité - Environnement Industriel.
EN 61010-1:2001
Prescrizioni di sicurezza per apparecchi elettrici di misura, controllo e per utilizzo in laboratorio – Prescrizioni generali. Categoria d'installazione II, Grado di inquinamento 2.
Sicherheitsbestmmungen für elektrische Meß-,Steuer-, Regel- und Laborgeräte - Allgemeine Anforderungen Verschmutzungsgrad 2 Überspannungskategorie II.
Safety requirements for electrical equipment for measurement, control and laboratory use - General requirements Installation category II, Pollution degree 2.
Régles de sécurité pour appareils électriques de mesurage de régulation et de laboratoire - Presciptions générales, catégorie d'installation II, degré de pollution 2.
Vigevano, Aprile 2011
(Ort und Datum der Ausstellung)
(Luogo e data)
(Place and Date of issue)(Lieu et date)
A
T
.
.
.
SCON
ECNOLOGIC S
R
L
viale Indipendenza, 56 - 27029 Vigevano (PV) Italy
tel. +39 0381 69 871 - fax +39 0381 69 87 30
DICHIARAZIONE CE DI CONFORMITÀ
EU KONFORMITÄTSERKLÄRUNG
EC DECLARATION OF CONFORMITY
UE DECLARATION DE CONFORMITE
(Nome del fabbricante)
(Anschrift)(address)(adresse)
(Indirizzo)
/erklären in alleiniger Verantwortung, dass das Produkt/
(Titel und/oder Nummer sowie Ausgabedatum der Normen oder der anderen normativen Dokumente)
Clemente Bommarito
(Nome e firma della persona autorizzata)
Kannzeichnug des Befurgten)(Name and signature of authorized person)
(Nom et signature du signataire autorisé)
M
O
ILAN
FFICE
via Falzarego, 9/11 - 20021 Baranzate (MI) Italy
tel. +39 02 33 33 71 - fax +39 02 3504 243
(Name der fabrikant)(Manufacturer's name)(Nom du fabricant)
(Name und Unterschrift odel gleichwertige
info@ascontecnologic.com - www.ascontecnologic.com
P.I. e C.F. 02374940183 - Cap. Soc. 1.000.000,00 i.v.
R.E.A. PV - N. 268075 - P.I. e C.F. 02374940183

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the QP Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for ascon QP Series

  • Page 1 Regolatori Serie QF, QD e QP – Regler Serie QF, QD und QP – QF, QD and QP Series controllers – Régulateurs Série QF, QD et QP (Bezelchnung, Typ oder Modell)(Name, type or model)(Nom, type ou modèle) (Nome, tipo o modello) al quale questa dichiarazione si riferisce è...
  • Page 2 Certified ISO 9001 ASCON spa 20021 Bollate - (Milano) Italy - Via Falzarego, 9/11 - Tel. +39 02 333 371 - Fax +39 02 350 4243 http://www.ascon.it e-mail info@ascon.it...
  • Page 10 Regolatore-Programmatore Multi-ingresso, Multi-uscite, Multi-funzioni Serie Programmer Process Controller Multi-input, Multi-output Multi-functions Series ISTRUZIONI PER L'USO INSTRUCTION MANUAL M.I.U. QP - 1/96.06 Cod. J30 - 304 - 1AQP-IE ASCON spa...
  • Page 11 INDEX page IDENTIFICATION OF MODEL page DIMENSIONS AND INSTALLATION page ELECTRICAL WIRING page KEYS AND DISPLAYS FUNCTIONS page CONFIGURATION page PROGRAMMING PROCEDURE page Parameterization page Parametr description page PROGRAMMABLE SET POINT page Programme loading and/or modification page Operating phases see enclosed leaflet OPERATING INSTRUCTIONS page TECHNICAL DATA...
  • Page 12 IDENTIFICATION OF MODEL Thank you for choosing an ASCON controller. The QP series controllers can be used as programmer controllers. They are available with two main versions: the first with "Standard Set point" (Local/Rem/3 memorized S.p.), the second with "Programmable Set point" as an option (e.g.
  • Page 13 DIMENSIONS AND INSTALLATION Overall dimensions 154,5 +0.8 +0.8 100 min. 150 min 91,5 with protection IP67 100 min Advised thickness 7mm 115 min with protection IP67 Panel installation A • Panel fitting Install away from: • heat sources • corrosive gases °C •...
  • Page 14 ELECTRICAL WIRING A • Terminal board 27 screw terminals M3.5 3 gilded terminals for imput signals Wiring protection plate Cold joint compensation thermometer B • Effecting the connections Preferential with eyelet terminals with fork terminals cable section 0,25÷2,5 mm N° 2 wires max.6 N°...
  • Page 15 ELECTRICAL WIRING Wiring diagram 100% Y1 /Y5 5• 6• Relay outputs, combined to the 10• 4• Y1 /Y4 terminals C1/C2 and C2/C3, can 3• be configured as auxiliary output Y4 and Y5 (alarms) only 7• 6• if they are not used as main 8•...
  • Page 16 ELECTRICAL WIRING 2 • "X" measurement input (continued) For 2 wires connection a B • For RTD Pt100 jumper among A5 and A6 terminals must be done • For 3-wires connection, use cables of same section (min. 1mm Line 20Ω max. for wire •...
  • Page 17 ELECTRICAL WIRING 3• Auxiliary input On Standard Set point version these terminals must be used as Remote Set point input. Current 0/4…20mA Internal Rj = 30Ω Remote set point Voltage mA, Volt 1…5V, 0…5V, 0…10V Internal Rj = 300 KΩ NOT galvanically isolated On Programmable Set point version these terminals must be used as Prgm selection input.
  • Page 18 ELECTRICAL WIRING 6.0• Relay single output 6.1• Logic single output configuration N= configuration N= contactor or static relay load load Output 0…22Vdc ±20% (20mA max.) One N.O. contact galvanically isolated 6.2• Continuous single output 6.3• Output for servomo- configuration N= configuration N= increase load...
  • Page 19 ELECTRICAL WIRING 6.6• Relay / continuous dual action output configuration N= load load heat cool 6.7• Logic / relay dual action output configuration N= contactor or static relay load cool heat load 6.8• Logic / continuous dual action output configuration N= contactor or static relay load...
  • Page 20 ELECTRICAL WIRING 6.11• Continuous / continuous dual action output configuration N= load cool load heat...
  • Page 21 ELECTRICAL WIRING 7• (6•) Auxiliary output Y2 - Y3 - Y4 -Y5 see page 19 load 2 N.O. relay outputs load 2 N.O. relay outputs The 2 N.O. relay outputs can be used as Y4 and Y5 auxiliary outputs, only if they are not used before as main control relay output.
  • Page 22 KEYS AND DISPLAYS FUNCTIONS Measured value X (PV), engineering units; Over range indication Under range indication Parameter values indication during the programming phase. Auto-tune in course Flashes with signal in Active serial comm.s transit PID algorythm is active Manual operation Active Remote Set Active memorized Set Prgm Run...
  • Page 23 Increasing for servomotors or Y1 channel (heat) Output Y1 De-activated with continuous or dual Output Y1 ON action discontinuous Output Y1 output °F Selection Decreasing for servomotors or Output Y2 ON Y1 channel (cool) Output Y3 ON to 0…100% Output Y4 ON (to -100.100% for Y1 with dual output) Output Y5 ON...
  • Page 24 CONFIGURATION When the mounting and wiring are completed, the instrument shall be configured and then, programmed. The controller is of the universal type, this means that all the functions are available on the instrument, configuration and programming allow to select and adjust the desired functions. 5.1•...
  • Page 25 CONFIGURATION A • Instrument Withdrawal B • Unhook the paper support °C °F W/SV Support Open the flap and unscrew Left the support, unhook to extract and unthread the paper C • Share paper D • Write table Open paper Fold the paper and connect to the support E •...
  • Page 26 KEYS AND DISPLAYS FUNCTIONS Measure during normal operation Selected value/code during programming phase Set Point during normal operation Mnemonic code during programming phase Enter or scroll values Automatic/Manual Access to function menù Increasing digit Select digit Access to Set point menù Normal operation View...
  • Page 27 CONFIGURATION Configuration phase procedure without time delay Before entering the configuration codes and parameter values given in the pages 18 and 19, it is suggested to carefully fill the given herebelow table with the selected codes/values. All configuration codes/values affect the following ones, due to this, entering of the configuration codes/vaules must be done in accordance with the sequence given herebelow.
  • Page 28 CONFIGURATION Identification code Input type and scale range Selectable range .. ---- -200 600 °C -328 1112 °F Freely selectable tag number 73 873 K (in accordance to the customer Pt100 Ω -99.9 300.0 °C service assignement). IEC 751 -99.9 572.0 °F When the configured controller 173.3 573.2 K is powered, the X/PV display...
  • Page 29 ( ’ ( ’ ( ’ Logic input notes Functions , ,) ,*! & - codes depend on of the 3 logic inputs the type of Set point previously None entered. (Tab. C) Manual control (loop A) ! ) ! * memorized Set point Index , and from , are...
  • Page 30 PROGRAMMING PROCEDURE When the configuration phase is completed the programming phase shall be started. 6.1• Main menù The main menu allows controller configuration and parameterization, Auto tune launch (start), indication of target Set point and serial comm.s address. Press key during normal operation, main menu functions are shown in the following sequence: Normal operation...
  • Page 31: Table Of Contents

    This procedure is time delayed. Parametrizzazione Parameterization If no keys are pressed for about 30 seconds, the instrument GROUP returns to the normal operation. Parameter indication/modification For a quick and easy use, parameters of 1 group are shown, herebelow, in accordance with the selected Set point type.
  • Page 32: For A Quick And Easy Use, Parameters Of

    PROGRAMMING PROCEDURE GROUP For a quick and easy use, parameters of the 2 group are shown, herebelow, in accordance with the selected Single and double P.I.D. algorythm P.I.D. algorythm and Control action with only and Control action (B table ( ( # servomotors output (B table ( and N table ) Proportional band 0.5...999.9%span...
  • Page 33 GROUP GROUP Proportional band (7) Fuzzy scale amplitude (7) " 0.5...999.9%span 0.5…999.9% span Integral time (reset) (7) (0.0 = Off) Derivative Fuzzy (7) " 0.10…99.99% span/min 0.0...100.0 min. Sampling time Derivative time (rate) (7) (0.00 = Off) 0…30 seconds " ( 0 = 0.5sec.s) 0.00...10.00 min.
  • Page 34 GROUP Enter correct password (see page 20) Return to normal operation from configuration phase Functions and parameters (not displayed Minimum Y1output protection level code (8) if On-Off algorythm, servomotor output or 0000…2222 control double output are selected) 0…90% of output Auto Tune On/Off code (not Maximum Y1output...
  • Page 35: Standard Set Point

    PROGRAMMING PROCEDURE 6.4•Block diagram for 1 Std. Loop with single and/or double output Standard Set point Set point Local Set p. Single output Memorized or 1° Remote Set p. 2° Set PID Programmed Set point W Local PRGM Double output W Prgm.
  • Page 36: Memorized Set Point

    PROGRAMMING PROCEDURE 6.5• Parameters description To semplify the use of parameters, they are grouped in homogeneous groups with the similar functions GROUP Alarm types Deviation memorized Active Set point high memorized Active Set point memorized Set point -300 digits +300 digits These pre-fixed Set point values can be recalled by logic inputs, keyboard or serial comm.s.
  • Page 37 PROGRAMMING PROCEDURE GROUP Heating / cooling algorythm Proportional band Heat Cool yh.C. The proportional action modifies the Y1 control output value respect the deviation (W - X) in a proportional way. d.b. P.b. / r.c.r P.b. Integral Time 100% 100% heating output cooling output This is the necessary time of the Integral...
  • Page 38 PROGRAMMING PROCEDURE GROUP GROUP Proportional band Fuzzy scale amplitude It means the % of span where the The proportional action modifies the Fuzzy logic operates. Y1 control output value resoect the deviation W-X in a proportional way. Fuzzy derivative Integral time This parameter inform the Fuzzy This is the necessary tyme of the algorythm about the maximum...
  • Page 39 PROGRAMMING PROCEDURE Minimum Y1 output GROUP Functions and Minimum Y1 output value during Parameters protection control mode. This limit also operates level code (See page 23) in manual mode. Auto-Tune On/Off code Maximum Y1 output 0 = Off 1 = On Maximum Y1 output value during If the code “0”...
  • Page 40: Programmmable" Set Point

    PROGRAMMABLE SET POINT 7.1• Introduction The programmable Set point version of QP series (e.g. QP..1) has been developed to build, memorize recall and carry out programmes. By the above it is possible to link a Set point change and time together.
  • Page 41 PROGRAMMABLE SET POINT 7.3.3• Standard segments By these ones it is possible to set the real programme. Three different types of segment can be set: Steady Ramp Step = Dwell Set point = Duration = Maximum deviation = Previous segment = Carrying out segment = Next segment 7.4•...
  • Page 42 PROGRAMMABLE SET POINT Power supply A• Slope priority interruption • The ramp slope remains constant. • At the end of the power supply interruption, the process variable reaches the programmed Set point value with the same previous ramp slope. The “slope” parameters do not influence the controller behaviour.
  • Page 43 PROGRAMMABLE SET POINT 7.5• Programme loading and/or modifying Initial segment menu ( ) Programme Set point access (from main menu) Number cycles Password or infinites Normal operation Segment Set point Programme selection 1…16 (The chosen Prgm number appears on the auxiliary display during all this procedure) Segment duration (see configuration at page 18)
  • Page 44 PROGRAMMABLE SET POINT next segment For all segments: select parameter Standard segment menu ( …$$ ) Final segment menu Segment Set point Segment Set point Y2 Logic output state (2) Segment duration = Off / = On (see configuration at page 18) Y3 Logic output state (2) Max deviation = Off /...
  • Page 45 PROGRAMMABLE SET POINT 7.6• PRGM Programming Guide A¥ Enter the following data, previously selected during Configuration phase Segment duration 0 9999 sec 0 999,9 min 0 9999 min 0...999,9 hours 0...9999 hours Y2 State Y3 State Y4 State Y5 State Y7 Programma Logic Output Y2 Max dev.
  • Page 46 PROGRAMMABLE SET POINT 7.7• Command selection and operating phases The Command selection can be done by 3 different ways: RS485 Mod Bus/Jbus Keyboard By Serial comm.s & Set point menu Command selection Enter value Enter the selected value Comandi logici Logic inputs see page 36...
  • Page 47 PROGRAMMABLE SET POINT The command selection depends on the operating phases. The 5 available phases are the following: A Local Set point mode B Programme run mode C Programme hold mode D Programme end (final segment) mode E Reset mode Commands selection during the different operating phases Operating Local...
  • Page 48 PROGRAMMABLE SET POINT 7.8• Logic inputs IL1, IL2, IL3 Each logic input can be freely configured to perform one of the available functions during the proper configuration phase. An external logic signal shall be of the maintained type. The following type of logic inputs can be accepted to do this: isolated contact, NPN o.c.
  • Page 49 OPERATING INSTRUCTION see enclose leaflet 8.0• Functions menu 8.1• Modification of a nume- ric field 8.2• Standard Set point menu 8.3• Prgm Set point menu 8.4• Auto Man TECHNICAL DATA Features Description at env. 25°C From the keyboard or serial line, with a guided menu, you can choose, in sequence: Total type of control, operational mode, inputs, outputs, Set points and insert all control parameters.
  • Page 50 TECHNICAL DATA Features Description at env. 25°C Continuous 4 20mA,0-20mA Engineering units, Ri=30Ω current floating point, with or without sq.rt. extraction Input drift: 0-20mV, 0-50mV Input measure X1 L.R. -999 9999 <0.1%/20°C env. T. Ri=10 MΩ (see page 18) Continuous H.R.
  • Page 51 TECHNICAL DATA Features Description at env. 25°C Current: Bias in engineering units (-100% + 200%) Remote 0-20mA, 4-20mA (compatible with display) Set point Ri = 30Ω Non isolated (Not available with Accuracy 0.1% Voltage: Ratio from -9.99 + 10.00 programmed 1-5V, 0-5V, 0-10V Set point option) Sum Local Set point + Remote Set point...
  • Page 52 Programmable set point 7.6• PRGM Programming Guide A¥ Enter the following data, previously selected during Configuration phase Segment duration 0 9999 sec.s 0 999,9 min. 0 9999 min 0...999,9 hours 0...9999 hours Y2 State Y3 State Y4 State Y5 State Y7 Programme Y2 Max der.
  • Page 53 GUARANTEE The equipment is guaranteed free from manufacturing defects for 1 year after installation, for a maximum of 18 month after delivery. Faults caused by use other than that described in the operating instructions are excluded from the guarantee. CE conformity We declare that this instrument is in conformity with the following Standards for Industrial enviroment:...
  • Page 54 OPERATING INSTRUCTIONS Ascon spa - manual M.I.U. QP -1/96.06 IE - Programmer Process Controller QP Keys and displays functions 8.2• Standard Set point Menu 8.4• Auto Man 8.6• Page scrolling 8.2.1• Local only 8.2.2• Locale+ 3 memorized Set 8.2.3• Local + Remoto...

Table of Contents