Hamilton Jet HJ212 Installation And Service Manual page 8

Reverse Assembly Overhaul ________________________________________________ 9-6
Reverse Duct Removal _______________________________________________ 9-6
Reverse Duct Overhaul _______________________________________________ 9-6
Reverse Link Removal and Inspection ___________________________________ 9-7
Bush and O-Ring Replacement _________________________________________ 9-7
Reverse Shaft Shouldered Bush Replacement _____________________________ 9-8
Latch System Removal and Overhaul ____________________________________ 9-8
Latch System Checking for Wear _______________________________________ 9-9
Reverse Assembly Refitting ___________________________________________ 9-9
Steering Assembly Overhaul _______________________________________________ 9-12
Remove the Steering Shaft ___________________________________________ 9-12
Steering Nozzle Assembly Removal ____________________________________ 9-13
Steering Assembly Re-Fitting _________________________________________ 9-15
Bearing Housing Assembly overhaul _________________________________________ 9-18
Bearing Housing and Water Seal Assembly Dismantling ____________________ 9-18
Inspect the Bearing Assembly and Water Seal ___________________________ 9-19
Reassemble the Bearing Housing and Water Seal _________________________ 9-20
Tailpipe Area Overhaul ____________________________________________________ 9-22
Impeller - Checking for wear _________________________________________ 9-22
Marine water bearing - Checking for wear ______________________________ 9-22
Tailpipe Area Dismantling _________________________________________________ 9-23
Tailpipe, Marine Bearing and Wear Ring Inspection _____________________________ 9-23
Wear Ring Removal and Replacement _______________________________________ 9-23
Removal of the wear ring and insulator strip ____________________________ 9-24
Preparing a new wear ring for fitting ___________________________________ 9-24
Fitting a new insulator ______________________________________________ 9-25
Fitting a new wear ring ______________________________________________ 9-25
Impeller Overhaul________________________________________________________ 9-27
Inspection ________________________________________________________ 9-27
Blade leading edge repair procedure ___________________________________ 9-27
Impeller outside diameter (O.D.) repair procedure _______________________ 9-28
Balancing _________________________________________________________ 9-28
Passivation _______________________________________________________ 9-29
Marine Bearing Replacement ______________________________________________ 9-29
Dry Run Bearing _________________________________________________________ 9-30
Dry Run Bearing Graphic ____________________________________________ 9-30
Tailpipe and Impeller Reassembly ___________________________________________ 9-31