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HJ241
Hamilton Jet HJ241 Manuals
Manuals and User Guides for Hamilton Jet HJ241. We have
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Hamilton Jet HJ241 manual available for free PDF download: Manual
Hamilton Jet HJ241 Manual (202 pages)
Brand:
Hamilton Jet
| Category:
Boating Equipment
| Size: 9 MB
Table of Contents
Table of Contents
5
Introduction
7
Contents
7
Warnings & Cautions
9
Limited Warranty
11
Part a
15
1 Introduction & Product Description
17
The Hamilton Water Jet System
17
Introduction
17
Main Components
18
The Hamilton Hsrx Reverse System
21
General Assembly Drawings
22
2 System Operation
23
Starting up
23
Ahead" / "Zero Speed" / "Astern" Controls
23
Steering
24
Total Hydraulic Failure
25
Manoeuvering and Docking
26
Low Speed Manoeuvering and Docking
26
Moving Sideways
26
Cruising
28
Shallow Water Operation
28
Acceleration to High Speed
29
Aerated Water
29
Blockages (Debris in the Jet Unit)
29
Avoiding Blockages
29
Detecting Blockages
29
Clearing Blockages
29
Using the Inspection Cover
30
Operating with an Engine and Jet Unit out of Service
30
Hsrx Reverse System
31
3 Design Basics
35
Part B 3 Design Basics
35
Propulsion System Design
35
Hull Design
35
Hull Loads
35
Mono Hulled Vessel
38
Multi Hulled Vessel
39
Trim Tabs
40
Drivelines
41
Requirement of the Driveline
41
Engineering Checks
41
Drive Shaft Options
42
Universal Driveshaft Alignment
43
Jet Coupling Flange Details
45
Moments of Inertia
45
Critical Speed of Mainshaft
45
Jet Mainshaft Alignment
46
Water Off-Take
47
Hsrx Reverse System Description
48
Basic Hydraylic Circuit
48
Layout of Components
49
Scope of Supply
49
Engine Location & Mounting
49
General
49
Mounting
49
Cooling
49
Engine Systems
50
Exhaust Systems
50
Governor Settings
50
Description of the Dry Run System (Optional Extra)
51
Installation
51
Corrosion
51
Scope of Use
51
Fault Finding
52
Maintenance
52
Parts List
53
4 Precautions against Corrosion
56
General
56
Earth Bonding System
56
Corrosion Monitor
57
Trim Tabs and Other Submerged Fittings
57
Earth Plate Connections for Electronic Transmitting Equipment
57
Anodes
58
In Service Checks
58
Anti Fouling Paint
58
Anti Seize Compound
58
Impressed Current Protection
58
Earth Bonding System - (Not Normally Current Conducting)
59
Checking the Insulation
59
5 Installation
61
Basic Installation Method and Drawing References
61
Hull Preparation
62
Fixing the Intake Block to Hull
62
Transom Preparation
63
Equipment Preparation
63
Steering Components
63
Reverse Components
63
Removal of Other Parts
64
Mounting the Jet Unit
64
Mounting the Jet Unit to the Hull
65
Assembly of the Transom Plate to the Hull
65
Final Assembly
66
Reverse Cylinder Fitting
66
Reverse Duct Fitting
66
Re-Fitting the Steering Components
66
Assembling the Jet Steering Tillers
66
Centering the Jet(S) Steering
67
Driveline and Engine Installation
67
Mounting the Engine
67
Engine Cooling
68
Engine Systems
68
Exhaust Systems
68
Governor Settings
68
Installation Checks for the Jet Unit
69
Installing the Hsrx Reverse System
70
Remote Operating Systems
70
Cable Installation
70
Reverse Control Lever Adjustment
71
Alternative Remote Operating Systems
71
6 Commissioning
73
Pre-Launch Checks
73
Post Launch Checks
73
Engine Running Checks (Vessel Moored)
74
Vessel Speed and Handling Trials
75
After Initial Trials (after Engine Shut Down)
75
Part C 7 Fault Finding
77
Servicing Information
77
7 Fault Finding
79
Jet Unit Faults
79
Reverse System Faults
82
Steering System Faults
86
8 Maintenance
87
General
87
Preservation: (Pre-Installation)
87
Preservation: (Post-Installation)
88
Servicing Intervals
89
Servicing Intervals (Jet)
89
Servicing Intervals (Hydraulic Reverse System)
90
Daily "Pre Use" Servicing Checks
91
Servicing Details
92
Jet Unit Servicing Details
92
HSRX Controls Servicing Details
98
Tools
102
Standard Recommended Tools
102
Special Tools
102
Threaded Fasteners
102
Recommended Oils and Lubricants
103
9 Overhaul
105
General Information
106
Reverse Assembly Removal and Overhaul
106
Reverse Duct Removal
106
Reverse Duct Overhaul
107
Reverse Cylinder Removal
107
Reverse Cylinder Overhaul
108
Reverse Assembly Re-Fitting
111
Reverse Cylinder: Refit to the Jet Unit
111
Reverse Duct: Refit to the Jet Unit
111
Steering Assembly Removal and Overhaul
113
Steering Cylinder Removal
113
Steering Shaft Removal
113
Nozzle Assembly Removal
114
Nozzle Assembly Overhaul
115
Steering Assembly Re-Fitting
118
Nozzle Assembly Re-Fitting
118
Re-Assemble the Nozzle / Nozzle Housing to the Tailpipe
119
Steering Shaft Re-Fitting
119
Steering Cylinder Re-Fitting
120
Steering Linkages Adjustment
120
Steering Cylinder / Control Cable Connect
120
Bearing Housing Assembly Overhaul
121
Water Seal Removal
122
Water Seal Replacement and Re-Fitting
123
Re-Assembly of the Bearing Housing
124
Tailpipe Area - Overhaul
125
Impeller - Checking for Wear
125
Tailpipe Area - Dismantling
125
Inspection of the Tailpipe Marine Bearing and Wear Ring
126
Wear Ring and Insulator Removal and Replacement
126
Impeller Area - Overhaul
128
Impeller Overhaul
128
Tailpipe Overhaul
129
Tailpipe Area Re-Assembly
130
Transom Plate Assembly Overhaul
131
Transom Plate Removal
131
Transom Plate Re-Fitting
131
Hatch Extension (Optional Extra)
132
Hatch Extension Fitting
132
Hatch Extension Removal
132
Screen Rake Assembly Overhaul (if Fitted)
133
Screen Rake Removal
133
Screen Rake Re-Fitting
134
Screen Rake Blanking Plugs
134
Screen Removal
135
Screen Re-Fitting
135
Hsrx Hydraulic Reverse System
135
Removal of the Pump Assembly from the Jet Unit
135
Re-Fitting the Pump Assembly to the Jet Unit
136
Appendix A-1 CONVERSIONS
141
Loctite Application Guide
142
Installation Checks
148
Commissioning Checks
152
Lubrication Chart
160
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