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REPAIR AND MAINTENANCE
7
With two (2) 13mm wrenches,
re-tighten the locknuts.
q When to Replace the Spark Cartridge
Spark cartridge will continue to emit sparks until it is worn to the indicator line.
q Replacing the Spark Cartridge
Friction during sparking will eventually wear out the replaceable cartridge and cause the scooter to stop making
sparks. Worn out cartridges must be replaced.
A
B
1
Using your thumbs, press tabs
(A & B) on both sides of the cartridge
to release from the bracket. Slide
cartridge away from you and remove
from bracket.
Need Help? Visit our website for replacement parts, product support and a list of authorized service centers
at www.razor.com or call toll free 866-467-2967 Monday - Friday 8AM - 5PM Pacific Time. Please have the
product I.D. code (located on the white label on your product or back of charger) available for better assistance.
8
Re-attach the chain guard.
Indicator line
2
Place a new cartridge in back of the bracket
making sure to align the slots on the cartridge
with the two legs of the bracket. Slide cartridge
forward until you hear a click and the thumb
tabs are locked into place.
9
Slide the Spark Bar onto the
metal bar located on the opposite
side of the chain. Push down on
the Spark Bar and slide the bar
all the way on until the holes
are aligned. Using a 5mm Allen
wrench reattach the Spark Bar.
8
Left Side (Brake)
18-1 13 mm Locknut
18-7 Spring Washer
18-2 Washer
Frame
18-3 Washer (Plate Cut)
18-4 Spring
18-5 Housing
18-6 Spacer (Long)
Middle
18-8 Rear Axle Bolt
Right Side (Throttle)
18-4 Spacer (Short)
18-3 Washer (Plate Cut)
Frame
18-2 Washer
18-7 Spring Washer
18-1 13 mm Locknut
WARNING: Do not
attempt to replace cartridge
immediately after riding as
cartridge will be hot. Handle only
when cool.
WARNING: Keep fingers
clear of Spark Bar hinge .
WARNING: Applying too
much pressure on the Spark Bar
may cause loss of control.
NOTE: Sparks and Spark
Cartridge life will vary based
on the amount of pressure
applied to the Spark Bar, the
length of time pressure is
applied, and the smoothness
of the riding surface.
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