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OETIKER FAST 3000 User Manual

Safety light curtain
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OETIKER FAST 3000
Safety light curtain
Supplement to the original user
manual item no. 08903979
Issued April 2019
User manual
Item no. 08904518
OETIKER Schweiz AG

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Summary of Contents for OETIKER FAST 3000

  • Page 1 OETIKER FAST 3000 User manual Safety light curtain Supplement to the original user Item no. 08904518 manual item no. 08903979 OETIKER Schweiz AG Issued April 2019...

  • Page 2: Table Of Contents

    OETIKER FAST 3000 Safety light curtain Contents Contents Scope................................. 3 Requirements for the installed safety light curtain ..................3 Compatible accessories ..........................4 Commissioning ..............................5 Cabling ..............................5 Installing the safety light curtain ......................6 Functional testing during commissioning ....................7 Testing the safety light curtain .........................

  • Page 3: Scope

    Scope Scope This supplement is valid for all OETIKER FAST 3000 with the Safety Light Curtain type LC. In this type the drive of the OETIKER FAST 3000 is switched off by means of a safety relay. This supplementary user manual is valid only in conjunction with the original user manual of the OETIKER FAST 3000, item no.

  • Page 4: Compatible Accessories

    OETIKER FAST 3000 Safety light curtain Compatible accessories Compatible accessories The following components should be used for operation of the OETIKER FAST 3000 with safety light curtain: Component Description (DE) Description (EN) Item number Complete system OETIKER FAST 3000 + CFM -...

  • Page 5: Commissioning

    OETIKER FAST 3000 Safety light curtain Commissioning Commissioning Cabling Connection of the light curtain, see circuit diagram no. 154534 (for Ethernet/IP) and 155553 (for Profinet). Connect the power supply and the signal of the 2-channel sensor to the port 350X0, using the plug supplied: •...

  • Page 6: Installing The Safety Light Curtain

    The safety distance of the safety light curtains must be determined by the integrator. • Comply with EN ISO 13855:2010. Response time of the OETIKER FAST 3000 for calcula- tion of the safety distance of the safety light curtain: 0.15 s...

  • Page 7: Functional Testing During Commissioning

    OETIKER FAST 3000 Safety light curtain Functional testing during commissioning Functional testing during commissioning NOTE • The operating company of the system must ensure that the safety light curtain and the emergency stop circuit operate correctly. • The function of the safety relay can be checked during the IO test (Fig. 2).

  • Page 8: Operation

    OETIKER FAST 3000 Safety light curtain Operation Operation Initialization Start the initialization by pressing the Init button (Industrial Communication Init command). If the safety light curtain triggers a Stop, the initialization routine will be interrupted. An appropriate message will appear on the GUI.

  • Page 9: Verifying The Closing Force

    To check the correct operation of the force load cell, verify the measured force at least once a week, using an Oetiker CAL 01. If the force is set to 1850 N, the force measured by the OETIKER CAL 01 must be within a tolerance of ± 100 N of that value.
  • Page 10 OETIKER FAST 3000 Safety light curtain Operation The cams of the verification unit must be correctly positioned in the bores of the crimping cut-off head. The locking hook must be engaged. Fig. 6 Positioning the locking hook - OK Fig. 7 Positioning the locking hook - wrong Press the button at the top of the handle.
  • Page 11 OETIKER FAST 3000 Safety light curtain Operation Press on "Target force” to change the verification force to the desired value. Press on “Verification activation". Input the force measured by the CAL 01 into the "Ext. Force value "CAL")" field. The value that is input will be saved in the verification log.

  • Page 12: Crimping Force Monitoring Verification

    OETIKER FAST 3000 Safety light curtain Operation If the safety light curtain triggers a Stop, the “Verifying the closing force” routine will be interrupted. An appropriate message will appear on the GUI. Acknowledge the message: Press the OK field. The notification is acknowledged, the window closes.

  • Page 13: Setting The Force Offset To Zero

    OETIKER FAST 3000 Safety light curtain Operation Setting the force offset to zero If the safety light curtain triggers a Stop, the “Zero balance” routine will be interrupted. An appropriate message (Fig. 12) will appear on the GUI. Acknowledge the message: Press the OK field.

  • Page 14: Tightening Clamps

    OETIKER FAST 3000 Safety light curtain Operation Tightening clamps If the safety light curtain triggers a Stop, the “tightening cycle” routine will be interrupted. An appropriate message will appear on the GUI. Resuming the “tightening cycle” routine: Restart the routine by pressing the start buttons or via the bus.

  • Page 15: Friction Test

    OETIKER FAST 3000 Safety light curtain Operation Friction test If the safety light curtain triggers a Stop, the “Friction test” routine will be interrupted. An appropriate message will appear on the GUI. Acknowledge the message: Press the OK field. The notification is acknowledged, the window closes.

  • Page 16: Manual Movement

    OETIKER FAST 3000 Safety light curtain Operation Manual movement There is no change regarding the lever. The tensioning unit must be energized and initialized in order that the operator can move it manually. Press the “Power Axis“. The tensioning unit is now energized.

  • Page 17: Industrial Communication

    As soon as the tightening cycle has been stopped due to the safety light curtain signal and the routine “Stop by light barrier“ is ready, the signal is set by the OETIKER FAST 3000 to process a restart. Status word1 Bit 22:...

  • Page 18: Appendix

    OETIKER FAST 3000 Safety light curtain Appendix Appendix Flowchart Legend Symbol Meaning Start / end the routine Action for which the light curtain is inactive Decision whilst the light curtain is inactive Action for which the light curtain is active...

  • Page 19: Tightening Cycle With Light Curtain

    OETIKER FAST 3000 Safety light curtain Appendix 8.1.1 Tightening cycle with light curtain Start Tool ready (drives have been referenced) Lever in the insertion position: Tensioning unit in the start position Status of the tensioning unit: Safe torque off Insert clamp...
  • Page 20 OETIKER FAST 3000 Safety light curtain Appendix Start the process Acknowledging the Interruption by the light curtain: STO tensioning Stopping the tensioning unit unit Interruption by the light curtain: Stop the tensioning unit; message window active Force relaxation on the GUI, tightening defective if the with movement of pre-defined force threshold is reached;...
  • Page 21 OETIKER FAST 3000 Safety light curtain Appendix Interruption by the light curtain: Stop the tensioning unit; message window active on the Lever moves to GUI, tightening defective; resumption of the the home position process by restarting (acknowledgement of the STO...

  • Page 22: Verification Of Tensioning Force With Light Curtain

    OETIKER FAST 3000 Safety light curtain Appendix 8.1.2 Verification of tensioning force with light curtain Start Start Tool ready (drives have been referenced...) Reset STO Lever drive moves to the insertion position Status of the tensioning unit Insert the active: Safe torque off...
  • Page 23 OETIKER FAST 3000 Safety light curtain Appendix Stopping the tensioning unit Evaluate Move the tensioning unit to the start position Move the lever to the insertion position Issued April 2019...

  • Page 24: Zero Offset With Light Curtain

    OETIKER FAST 3000 Safety light curtain Appendix 8.1.3 Zero offset with light curtain Start Tool ready (drives have been referenced) Start the zero offset routine by pressing the «Start zero offset» button Acknowledge the STO tensioning unit Interruption by the light curtain: Stop the tensioning unit &...
  • Page 25 OETIKER FAST 3000 Safety light curtain Appendix Tensioning unit moves to the start position Lever moves to the insertion position Issued April 2019...

  • Page 26: Friction Test With Light Curtain

    OETIKER FAST 3000 Safety light curtain Appendix 8.1.4 Friction test with light curtain Start Tool ready (drives have been referenced) Press the button on the GUI to start the routine Acknowledging the STO tensioning unit Interruption by the light curtain: Stop the Lever moves to the tensioning unit &...
  • Page 27 OETIKER FAST 3000 Safety light curtain Appendix Lever moves to STO lever move OK: Lever move the home position is not affected by the light curtain Release Release the clamp or start the friction test Start Acknowledging the STO tensioning unit...

  • Page 28: Initialization With Light Curtain

    OETIKER FAST 3000 Safety light curtain Appendix 8.1.5 initialization with light curtain Start Request for initialization Press Init button to start the Init routine Acknowledge the STO tensioning unit Acknowledge the notification Interruption by the light curtain: «Remove the Stop the tensioning unit & lever Decide on scenarios strap»...
  • Page 29 OETIKER FAST 3000 Safety light curtain Appendix Issued April 2019...

  • Page 30: Help And Support

    OETIKER FAST 3000 Safety light curtain Help and Support Help and Support If you need help or technical support, contact your local Oetiker Service Center. Further information can be found at www.oetiker.de. Headquarters Switzerland China Tel.: +41 44 728 55 55 Tel.: +86 22 2697 1183...

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