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OETIKER FAST 3000 Manuals
Manuals and User Guides for OETIKER FAST 3000. We have
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OETIKER FAST 3000 manuals available for free PDF download: Instruction Manual, Operating Instructions Manual, Checklist, User Manual
OETIKER FAST 3000 Operating Instructions Manual (189 pages)
Stationary tool for installing strap clamps
Brand:
OETIKER
| Category:
Industrial Equipment
| Size: 5 MB
Table of Contents
Table of Contents
2
1 Information about this Manual
8
Symbols and Means of Representation Used
8
Scope
9
Fast 3000
9
Rating Plates
10
Abbreviations
10
Stickers on the FAST 3000
11
Associated Documents
12
2 Basic Safety Instructions
13
Using the Operating Instructions
13
Use for the Intended Purpose
13
General Safety Instructions
14
Covers
16
Special Safety Instructions
16
Safe Methods of Working
17
Using the FAST 3000 Via an External Control System
17
Conversions, Modifications
17
Qualified Personnel
18
Maintenance Work
20
Overload Protection of the Crimping Cut-Off Head
21
Noise Level
21
3 Scope of Supply of the FAST 3000 Tool
22
Overview of the Main Components of the FAST 3000
22
Available Main Configurations
23
Optional Extras
25
4 Brief Description of the FAST 3000
27
Design of the Tool Mechanism
28
Design of the FAST 3000 Crimping Cut-Off Head
30
Two-Hand Control Desk
32
5 Description of the Process Monitoring of the FAST 3000
33
Control of the Closing Force, Description the of Process Parameters
33
Functional Description of Control of the Closing Force
34
Closing Force
35
Closing Force Tolerance
35
Switch Point Reduction
35
Speed Phase 1
35
Speed Phase 2
35
Closing Force Holding Time
35
Sample Curves with Different Closing Force Parameters
36
Plausibility Test of the Closing Force Sensor
38
Crimping Monitoring
38
General Information on the Crimping Force Monitoring (CFM)
38
Mechanical Design
39
CFM: Typical OK Force Curve
41
CFM: Wear Detection
42
CFM: Sample Curves of Crimping Operations
43
Cut-Off Monitoring
56
6 Working with the FAST 3000
57
Commissioning
57
Connections to the Control Cabinet
59
Cable Connections to the Crimping Force Monitoring
60
Switching on the FAST 3000
61
Correctly Positioning the FAST 3000
63
Positioning of the FAST 3000 Installation Tool with the Alignment Aid
67
Dimensions for Correctly Positioning the FAST 3000
69
Normal Operation (Production)
71
Laboratory Mode (Password-Protected)
74
One-Hand Operation
76
Foot Pedal
78
Special Operating Modes (Password-Protected)
80
Unlocking
81
Manual Mode Operation of Drives
82
Setting the Force Offset to Zero
83
Verifying the Closing Force
84
Crimping Force Monitoring Verification
85
Adjusting the Crimping Force Monitoring
87
Loading New Settings/Measurement Programs to the CFM Units
93
7 Gui
95
Touch Panel
95
Computer
95
GUI Layout
96
Menu Structure
97
Welcome Screen
97
Closure Data (a Password Is Necessary to Change the Values)
98
Operating Mode
99
Friction Test
104
IO Test
105
Logbook
108
Setting
114
Information
119
Error List (Version V2.09)
120
Access Rights
123
8 Assigning the IP Address
124
Setting the Date and Time
125
9 Maintenance and Replacement of Parts
126
General Safety Instructions for Maintenance and Repair Work
126
Maintenance
127
Before Maintenance Work
127
After Maintenance Work
127
Regular Checking of the Status
129
Regular Maintenance Work / Maintenance Schedule
130
A-Service - to be Performed Every 100,000 Cycles
131
B-Service - to be Performed Every 200,000 Cycles
132
Replacing Parts
133
Removing the Crimping Cut-Off Head
134
Installing the Crimping Cut-Off Head
136
Replacing the Crimping Jaws And/Or the Cut-Off die
136
Replacing the Crimping Wedge
140
Replacing the Crimping Jaws Pivot Pin
140
Replacing the Clamping Lever
142
Checking and Adjusting the Position of the Strap Detection Sensor
145
Setting the Closing Force Sensor
147
Adjusting the Load Cell
147
Replacing the Control Cabinet or Tool Mechanism
148
Tools and Consumable Materials for Maintenance
149
10 Controlling the FAST 3000 Via an External PLC
156
Control Via a Field Bus (Ethernet/Ip or Profinet)
156
Settings for the Ethernet/Ip Communication Protocol
156
Settings for the Profinet HW Configuration
157
Field Bus Mapping (Software Version V2.09)
157
Control Via 24-V I/O Signals
161
11 Decommissioning, Transport, Storage, Recommissioning
162
Decommissioning
162
Transport
162
Storage
164
Recommissioning
164
Disposal
164
12 Technical Data
165
13 Troubleshooting and Error Messages
166
General Instructions in the Event of Errors
166
What Should I Do, if
166
Error Messages and Their Resolution
170
Toerr_1: (W) Strap Present -> Remove & Acknowledge
170
Toerr_2: Clamping Unit Not in the Home Position STO -> Initialize
171
Prerr_1: Maximum Tensioning Travel Exceeded
172
Prerr_11: General Error at Crimping
173
Prerr_12: Error at Cutting off
174
Toerr_4: Position Sensor Defective
174
Prerr_15: Closing Force Outside Tolerance
175
War_2: Button Contact Error
175
Toerr_5: Drive Error Active
176
Toerr_6: Emergency Stop Circuit Open / Toerr_14: Emergency Stop
176
Prerr_3: Crimping Error CFM1 Envelope Curve 1
177
Prerr_5: Crimping Error CFM1 Nopass
177
Prerr_6: Crimping Error CFM1 Wear
177
Prerr_7: Crimping Error CFM2 Envelope Curve 1
177
Prerr_8: Crimping Error CFM2 Envelope Curve 2
178
Prerr_9: Crimping Error CFM2 Nopass
178
Prerr_10: Crimping Error CFM2 Wear
178
Prerr_13 Force Overshoot
178
Prerr_16 Max Force When the Light Curtain Breached
179
Prerr_17: Max Force Travel in Ejection Position
180
Prerr_18: Process Aborted
180
Prerr_19: Max Force Reached on Interruption by Bus Stop
180
Toerr_7: Light Curtain Active During the Initialization Routine
180
Toerr_8: Verifying the Crimping Force (Phase 1)
181
Toerr_9: Verifying the Crimping Force (Phase 2)
181
Toerr_10: Verifying the Crimping Force: no Force Increase
182
Toerr_11: Checking the Strap Waste
182
Toerr_12: CFM General Warning / Error
182
Toerr_13 Check Tensioning Force Sensor
183
Toerr_16 no Power to Tool During Operation
184
War_1 Error Acknowledged
184
War_3 no Power Supply - Press Start -> Init
184
War_4 CFM Units Warning / Error
184
War_5 Service Due Soon
185
War_6 Service Due
185
War_7 Stop Triggered by the Light Curtain
185
War_8 CFM Mode Teach-In Active
185
War_9 no Power to Tool
186
War_10 no Power Supply - External Enable, Press Start
186
War_11 Remove Strap
187
14 Appendix
188
15 Help and Support
189
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OETIKER FAST 3000 Instruction Manual (196 pages)
Brand:
OETIKER
| Category:
Industrial Equipment
| Size: 16 MB
Table of Contents
Table of Contents
2
Information about this Manual
5
Symbols and Means of Representation Used
5
Scope
5
Fast 3000
6
Rating Plates
7
Abbreviations
7
Light Curtain
8
Requirements for the Safety Light Curtain
8
Mount Safety Light Curtain
8
Stickers on the FAST 3000
9
Associated Documents
9
Basic Safety Instructions
10
Using the Operating Instructions
10
Intended Use
10
General Safety Instructions
11
Covers
12
Special Safety Instructions
12
Safe Methods of Working
13
Using the FAST 3000 Via an External Control System
13
Conversions, Modifications
13
Qualified Personnel
13
Maintenance Work
15
Overload Protection of the Crimping Cut-Off Head
15
Noise Level
15
Scope of Supply of the FAST 3000 Tool
16
Overview of the Main Components of the FAST 3000
16
Available Main Configurations
17
Optional Extras
17
Brief Description of the FAST 3000
20
Design of the Tool Mechanism
20
Design of the FAST 3000 Crimping Cut-Off Head
22
Two-Hand Control Desk (Option)
23
Description of the Process Monitoring of the FAST 3000
24
Control of the Closing Force, Description the of Process Parameters
24
Functional Description of Control of the Closing Force
24
Closing Force
25
Closing Force Tolerance
25
Switch Point Reduction
25
Speed Phase 1
25
Speed Phase 2
26
Closing Force Holding Time
26
Pulling Force Sensor Check
28
Crimping Monitoring
28
General Information on the Crimping Force Monitoring (CFM)
28
Mechanical Design
29
CFM: Typical Ok Force Curve
31
CFM: Wear Detection
32
CFM: Sample Curves of Crimping Operations
33
Cut-Off Monitoring
45
Working with the FAST 3000
46
Commissioning
46
Connections to the Control Cabinet
48
Cable Connections to the Crimping Force Monitoring Devices
49
Switching on the FAST 3000
50
Correct Positioning of the FAST 3000
52
General Instructions, Positioning the FAST 3000 and Wingguard
52
Clamp Housing
52
Positioning the FAST 3000 Installation Tool Using the Alignment Aid
56
Dimensions for Correctly Positioning the FAST 3000
58
Normal Operation (Production)
59
Laboratory Mode (Password-Protected)
62
One-Hand Operation
64
Foot Pedal
65
Special Operating Modes (Password-Protected)
67
Deblocking
68
Manual Drive" Operation
69
Setting the Force Offset to Zero
70
Verifying the Pulling Force
71
Verifying the Crimping Force Monitoring
73
Adjusting the Crimping Force Monitoring
74
Changing the Measurement Program
80
Loading New Settings/Measurement Programs to the CFM Units
82
GUI (Graphical User Interface)
84
Touch Panel
84
Computer
84
GUI Layout
85
Menu Structure
86
Welcome Screen
86
Closure Data (a Password Is Necessary to Change the Values)
87
Operating Mode
88
Free State Pull Force Test
92
I/O Test
93
Logbook
98
Settings
104
Information
109
Error List
109
Access Rights
114
Assigning the IP Address
115
Industrial Communication X21/X22
116
Setting the IP Address for the Ethernet/Ip
116
Setting the IP Address for the Profinet
116
Touch Panel
117
Maintenance and Replacement of Parts
118
General Safety Instructions for Maintenance and Repair Work
118
Maintenance
119
Before Maintenance Work
119
After Maintenance Work
119
Regular Checking of the Status
120
Regular Maintenance Work / Maintenance Schedule
121
A-Service - to be Performed Every 100,000 Cycles
122
B-Service - to be Performed Every 200,000 Cycles
124
Replacing Parts
125
Removing the Crimping Cut-Off Head
125
Installing the Crimping Cut-Off Head
127
Replacing the Crimping Jaws And/Or the Cut-Off die
127
Replacing the Crimping Wedge
130
Replacing the Crimping Jaws Pivot Pin
131
Replacing the Clamping Levers
133
Checking and Adjusting the Position of the Strap Detection Sensor
135
Setting the Closing Force Sensor
137
Checking the Ease of Movement of the Clamping Unit
137
Adjusting the Load Cell
138
Replacing the Control Cabinet or Tool Mechanism
139
Tools and Consumable Materials Required for Maintenance
140
Controlling the FAST 3000 Via an External PLC
149
Control Via a Field Bus (Ethernet/Ip or Profinet)
149
Settings for the Ethernet/Ip Communication Protocol
149
Settings for the Profinet HW Configuration
150
Field Bus Mapping
151
Addition to Industrial Communication
163
Handling Function
166
Overview of the State Machine in the PLC
168
Control Via 24-V I/O Signals
168
Decommissioning, Transport, Storage, Recommissioning
169
Transport
169
Storage
170
Recommissioning
170
Disposal
170
Technical Data
171
Troubleshooting and Error Messages
172
General Instructions in the Event of Errors
172
What Should I Do, if
172
Error Messages and Their Resolution
175
Warnings
175
Tool Error
179
Process Errors
187
Appendix
195
Help and Support
196
OETIKER FAST 3000 Checklist (42 pages)
Brand:
OETIKER
| Category:
Industrial Equipment
| Size: 2 MB
Table of Contents
Table of Contents
2
1 Purpose and Forword
4
2 Customer-/ Assembly Cell-/ FAST 3000-Identification
5
3 Check List for the Design of the Customer Application
6
Approvals
13
4 Check List for Design of the Assembly Cell
14
Mechanical Integration
14
Check List for All Types of Assembly Cells
14
Check List for Automated Clamp Loading
26
Approvals
30
PLC Integration
31
Z-Force Cylinder
32
Approvals
32
5 Checklist for the Validation of the Assembly Cell
33
Set up of Tool
33
Pre-Start-Up Check
34
Functionality Check
35
Embed into Network
36
Training of Operators and Maintenance Personnel
37
Run @ Rate
37
Approvals
38
6 Appendix
39
Training Checklists
39
Training Checklist for Operator
39
Maintenance Personnel
39
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OETIKER FAST 3000 User Manual (30 pages)
Safety light curtain
Brand:
OETIKER
| Category:
Tools
| Size: 1 MB
Table of Contents
Table of Contents
2
1 Scope
3
2 Requirements for the Installed Safety Light Curtain
3
3 Compatible Accessories
4
4 Commissioning
5
Cabling
5
Installing the Safety Light Curtain
6
5 Functional Testing During Commissioning
7
Testing the Safety Light Curtain
7
Testing the Emergency Stop
7
6 Operation
8
Initialization
8
Verifying the Closing Force
9
Crimping Force Monitoring Verification
12
Setting the Force Offset to Zero
13
Tightening Clamps
14
Friction Test
15
Manual Movement
16
7 Industrial Communication
17
8 Appendix
18
Flowchart
18
Tightening Cycle with Light Curtain
19
Verification of Tensioning Force with Light Curtain
22
Zero Offset with Light Curtain
24
Friction Test with Light Curtain
26
Initialization with Light Curtain
28
9 Help and Support
30
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