OETIKER FAST 3000 Manuals

Manuals and User Guides for OETIKER FAST 3000. We have 4 OETIKER FAST 3000 manuals available for free PDF download: Instruction Manual, Operating Instructions Manual, Checklist, User Manual

OETIKER FAST 3000 Operating Instructions Manual (189 pages)

Stationary tool for installing strap clamps

Brand: OETIKER | Category: Industrial Equipment | Size: 5 MB

Table of Contents
2
1 Information about this Manual

8
- Symbols and Means of Representation Used
  8
- Scope
  9
  - Fast 3000
    9
  - Rating Plates
    10
- Abbreviations
  10
- Stickers on the FAST 3000
  11
- Associated Documents
  12
2 Basic Safety Instructions

13
- Using the Operating Instructions
  13
- Use for the Intended Purpose
  13
- General Safety Instructions
  14
- Covers
  16
- Special Safety Instructions
  16
- Safe Methods of Working
  17
- Using the FAST 3000 Via an External Control System
  17
- Conversions, Modifications
  17
- Qualified Personnel
  18
- Maintenance Work
  20
- Overload Protection of the Crimping Cut-Off Head
  21
- Noise Level
  21
3 Scope of Supply of the FAST 3000 Tool

22
4 Brief Description of the FAST 3000

27
5 Description of the Process Monitoring of the FAST 3000

33
6 Working with the FAST 3000

57
7 Gui

95
- Touch Panel
  95
- Computer
  95
- GUI Layout
  96
- Menu Structure
  97
  - Welcome Screen
    97
  - Closure Data (a Password Is Necessary to Change the Values)
    98
  - Operating Mode
    99
  - Friction Test
    104
  - IO Test
    105
  - Logbook
    108
  - Setting
    114
  - Information
    119
  - Error List (Version V2.09)
    120
  - Access Rights
    123
8 Assigning the IP Address

124
- Setting the Date and Time
  125
9 Maintenance and Replacement of Parts

126
10 Controlling the FAST 3000 Via an External PLC

156
- Control Via a Field Bus (Ethernet/Ip or Profinet)
  156
- Control Via 24-V I/O Signals
  161
11 Decommissioning, Transport, Storage, Recommissioning

162
- Decommissioning
  162
- Transport
  162
- Storage
  164
- Recommissioning
  164
- Disposal
  164
12 Technical Data

165
13 Troubleshooting and Error Messages

166
14 Appendix

188
15 Help and Support

189

OETIKER FAST 3000 Instruction Manual (196 pages)

Brand: OETIKER | Category: Industrial Equipment | Size: 16 MB

Table of Contents
2
Information about this Manual
5
Symbols and Means of Representation Used
5
Scope
5
Fast 3000
6
Rating Plates
7
Abbreviations
7
Light Curtain
8
Requirements for the Safety Light Curtain
8
Mount Safety Light Curtain
8
Stickers on the FAST 3000
9
Associated Documents
9
Basic Safety Instructions
10
Using the Operating Instructions
10
Intended Use
10
General Safety Instructions
11
Covers
12
Special Safety Instructions
12
Safe Methods of Working
13
Using the FAST 3000 Via an External Control System
13
Conversions, Modifications
13
Qualified Personnel
13
Maintenance Work
15
Overload Protection of the Crimping Cut-Off Head
15
Noise Level
15
Scope of Supply of the FAST 3000 Tool
16
Overview of the Main Components of the FAST 3000
16
Available Main Configurations
17
Optional Extras
17
Brief Description of the FAST 3000
20
Design of the Tool Mechanism
20
Design of the FAST 3000 Crimping Cut-Off Head
22
Two-Hand Control Desk (Option)
23
Description of the Process Monitoring of the FAST 3000
24
Control of the Closing Force, Description the of Process Parameters
24
Functional Description of Control of the Closing Force
24
Closing Force
25
Closing Force Tolerance
25
Switch Point Reduction
25
Speed Phase 1
25
Speed Phase 2
26
Closing Force Holding Time
26
Pulling Force Sensor Check
28
Crimping Monitoring
28
General Information on the Crimping Force Monitoring (CFM)
28
Mechanical Design
29
CFM: Typical Ok Force Curve
31
CFM: Wear Detection
32
CFM: Sample Curves of Crimping Operations
33
Cut-Off Monitoring
45
Working with the FAST 3000
46
Commissioning
46
Connections to the Control Cabinet
48
Cable Connections to the Crimping Force Monitoring Devices
49
Switching on the FAST 3000
50
Correct Positioning of the FAST 3000
52
General Instructions, Positioning the FAST 3000 and Wingguard
52
Clamp Housing
52
Positioning the FAST 3000 Installation Tool Using the Alignment Aid
56
Dimensions for Correctly Positioning the FAST 3000
58
Normal Operation (Production)
59
Laboratory Mode (Password-Protected)
62
One-Hand Operation
64
Foot Pedal
65
Special Operating Modes (Password-Protected)
67
Deblocking
68
Manual Drive" Operation
69
Setting the Force Offset to Zero
70
Verifying the Pulling Force
71
Verifying the Crimping Force Monitoring
73
Adjusting the Crimping Force Monitoring
74
Changing the Measurement Program
80
Loading New Settings/Measurement Programs to the CFM Units
82
GUI (Graphical User Interface)
84
Touch Panel
84
Computer
84
GUI Layout
85
Menu Structure
86
Welcome Screen
86
Closure Data (a Password Is Necessary to Change the Values)
87
Operating Mode
88
Free State Pull Force Test
92
I/O Test
93
Logbook
98
Settings
104
Information
109
Error List
109
Access Rights
114
Assigning the IP Address
115
Industrial Communication X21/X22
116
Setting the IP Address for the Ethernet/Ip
116
Setting the IP Address for the Profinet
116
Touch Panel
117
Maintenance and Replacement of Parts
118
General Safety Instructions for Maintenance and Repair Work
118
Maintenance
119
Before Maintenance Work
119
After Maintenance Work
119
Regular Checking of the Status
120
Regular Maintenance Work / Maintenance Schedule
121
A-Service - to be Performed Every 100,000 Cycles
122
B-Service - to be Performed Every 200,000 Cycles
124
Replacing Parts
125
Removing the Crimping Cut-Off Head
125
Installing the Crimping Cut-Off Head
127
Replacing the Crimping Jaws And/Or the Cut-Off die
127
Replacing the Crimping Wedge
130
Replacing the Crimping Jaws Pivot Pin
131
Replacing the Clamping Levers
133
Checking and Adjusting the Position of the Strap Detection Sensor
135
Setting the Closing Force Sensor
137
Checking the Ease of Movement of the Clamping Unit
137
Adjusting the Load Cell
138
Replacing the Control Cabinet or Tool Mechanism
139
Tools and Consumable Materials Required for Maintenance
140
Controlling the FAST 3000 Via an External PLC
149
Control Via a Field Bus (Ethernet/Ip or Profinet)
149
Settings for the Ethernet/Ip Communication Protocol
149
Settings for the Profinet HW Configuration
150
Field Bus Mapping
151
Addition to Industrial Communication
163
Handling Function
166
Overview of the State Machine in the PLC
168
Control Via 24-V I/O Signals
168
Decommissioning, Transport, Storage, Recommissioning
169
Transport
169
Storage
170
Recommissioning
170
Disposal
170
Technical Data
171
Troubleshooting and Error Messages
172
General Instructions in the Event of Errors
172
What Should I Do, if
172
Error Messages and Their Resolution
175
Warnings
175
Tool Error
179
Process Errors
187
Appendix
195
Help and Support
196

OETIKER FAST 3000 Checklist (42 pages)

Brand: OETIKER | Category: Industrial Equipment | Size: 2 MB

Table of Contents
2
1 Purpose and Forword

4
2 Customer-/ Assembly Cell-/ FAST 3000-Identification

5
3 Check List for the Design of the Customer Application

6
- Approvals
  13
4 Check List for Design of the Assembly Cell

14
- Mechanical Integration
  14
- PLC Integration
  31
  - Z-Force Cylinder
    32
  - Approvals
    32
5 Checklist for the Validation of the Assembly Cell

33
- Set up of Tool
  33
- Pre-Start-Up Check
  34
- Functionality Check
  35
- Embed into Network
  36
- Training of Operators and Maintenance Personnel
  37
- Run @ Rate
  37
- Approvals
  38
6 Appendix

39
- Training Checklists
  39
  - Training Checklist for Operator
    39
  - Maintenance Personnel
    39

OETIKER FAST 3000 User Manual (30 pages)

Safety light curtain

Brand: OETIKER | Category: Tools | Size: 1 MB

Table of Contents
2
1 Scope

3
2 Requirements for the Installed Safety Light Curtain

3
3 Compatible Accessories

4
4 Commissioning

5
- Cabling
  5
- Installing the Safety Light Curtain
  6
5 Functional Testing During Commissioning

7
- Testing the Safety Light Curtain
  7
- Testing the Emergency Stop
  7
6 Operation

8
- Initialization
  8
- Verifying the Closing Force
  9
- Crimping Force Monitoring Verification
  12
- Setting the Force Offset to Zero
  13
- Tightening Clamps
  14
- Friction Test
  15
- Manual Movement
  16
7 Industrial Communication

17
8 Appendix

18
- Flowchart
  18
9 Help and Support

30

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OETIKER FAST 3000 Manuals

OETIKER FAST 3000 Operating Instructions Manual (189 pages)

Table of Contents

1 Information about this Manual

2 Basic Safety Instructions

3 Scope of Supply of the FAST 3000 Tool

4 Brief Description of the FAST 3000

5 Description of the Process Monitoring of the FAST 3000

6 Working with the FAST 3000

7 Gui

8 Assigning the IP Address

9 Maintenance and Replacement of Parts

10 Controlling the FAST 3000 Via an External PLC

11 Decommissioning, Transport, Storage, Recommissioning

12 Technical Data

13 Troubleshooting and Error Messages

14 Appendix

15 Help and Support

OETIKER FAST 3000 Instruction Manual (196 pages)

Table of Contents

OETIKER FAST 3000 Checklist (42 pages)

Table of Contents

1 Purpose and Forword

2 Customer-/ Assembly Cell-/ FAST 3000-Identification

3 Check List for the Design of the Customer Application

4 Check List for Design of the Assembly Cell

5 Checklist for the Validation of the Assembly Cell

6 Appendix

OETIKER FAST 3000 User Manual (30 pages)

Table of Contents

1 Scope

2 Requirements for the Installed Safety Light Curtain

3 Compatible Accessories

4 Commissioning

5 Functional Testing During Commissioning

6 Operation

7 Industrial Communication

8 Appendix

9 Help and Support

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