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OETIKER CP 10 Original Instruction Manual

Cordless clamp pincer
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Cordless clamp pincer
CP 10 / CP 20 / CC 20
Original user manual
Item No. 08902961
Issued 250129_V02_b
Software V3.0.0 / Firmware V6.08
Original instruction
manual
OETIKER Schweiz AG
Spätzstrasse 11
CH-8810 Horgen
Switzerland

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Summary of Contents for OETIKER CP 10

  • Page 1 Cordless clamp pincer Original instruction CP 10 / CP 20 / CC 20 manual Original user manual OETIKER Schweiz AG Spätzstrasse 11 Item No. 08902961 CH-8810 Horgen Issued 250129_V02_b Switzerland Software V3.0.0 / Firmware V6.08...

  • Page 2: Table Of Contents

    ....... 20 5.1.3 calibrating the cP 10 and cP 20 clamp pincers..... . . 21 5.1.4 closing force device cc 20 .
  • Page 3 ........56 Issued 02.25 08902961 www.oetiker.com...
  • Page 4 Contact details 63 www.oetiker.com 08902961 Issued 02.25...

  • Page 5: Information About This Manual

    Display or operating elements of the menu or the Pc software are highlighted. scope This instruction manual is valid for OeTIKeR clamp pincers cP 10 / cP 20 / cc 20. definitions of terms The term "clamp pincers" used in these operating instructions and these safety instructions refers to both mains-operated clamp pincers (with mains cable) and cordless clamp pincers (without mains cable) with battery and charger.

  • Page 6: Basic Safety Instructions

    The cP 10 / cP 20 / cc 20 clamp pincers with the corresponding OeTIKeR pliers are used exclusively for the reliable closing of OeTIKeR clamps and clips. • The cP 10 / cP 20 / cc 20 clamp pincers may only be used for the intended purpose and under technically safe, fault-free conditions. •...

  • Page 7: General Safety Instructions

    Use it only when in proper operating condition. ► any defects must be reported to a supervisor immediately. The clamp pincer cP 10 / cP 20 / cc 20 must not be used if it is damaged or worn. Issued 02.25 08902961 www.oetiker.com...

  • Page 8: Electrical Safety

    Keep other people, especially strangers, away from the work area when working with the pincer head! The clamp pincers may only be operated by one person at a time. Inform all employees about the danger zone of the clamp pincers. www.oetiker.com 08902961 Issued 02.25...

  • Page 9: Use And Handling Of The Clamping Pliers

    10 % charge level. This display should be used only to indicate the charge remaining. For further information, consult the operating instructions supplied with the charger. Issued 02.25 08902961 www.oetiker.com...

  • Page 10: Conversions, Modifications

    The housing halves of clamp pincer cP 10 / cP 20 / cc 20 are sealed with a security label. The screws on the adapter to the pincer head are sealed with sealing varnish. If the seal is broken, OeTIKeR will not accept any claims under warranty.

  • Page 11: Overview

    • The pincers enable flexible, cordless and precise installation of OeTIKeR ear clamp models and McRs. They ensure high repeatability of the closing force and enable far-reaching process monitoring with easy setting of the closing parameters. •...

  • Page 12: Clamp Pincer Cp 10 / Cp 20 / Cc 20

    Cordless ClamP PinCer OVeRVIeW Clamp pincer CP 10 / CP 20 / CC 20 cP 10 / cP 20 cc 20 Fig 2: Clamp pincer CP 10 / CP 20 / CC 20 Pincer jaws STaRT button Pincer plate battery release Grease nipple Status leDs Union nut 10.

  • Page 13: Accessories

    USb 2.0 connecting cable battery and battery charger additional accessories are available for the cP 10 / cP 20 / cc 20 clamp pincers, e.g. • Test device cal 01, consisting of calibrator cal 01 and closing force sensor SKS 01, for measuring the jaw force (closing force) and for calibrating the clamp pincers (cP 10 / cP 20 only) •...

  • Page 14: Pc Software And Firmware

    The following descriptions assume a basic knowledge of how to use a Pc with the Windows operating system. 4 2 1 installing the PC software The Pc software can be downloaded at www.oetiker.com --> Downloads --> Software ► Start the installation by double-clicking on the file analysesoftwareOetiker V3.0.0.msi.

  • Page 15: Starting Pc Software

    Updating firmware This function allows new firmware to be loaded to the device. you can find the latest firmware in the download area at: www.oetiker.com NOTICE damage to the clamp pincer! loading the wrong firmware can cause the clamp pincer to malfunction.
  • Page 16 Start the Pc software and click on the "FW update" button in the "Firmware" menu. NOTICE If you click on "FW update" before the device has switched to transfer mode, the "No device found" message window is displayed with information on how to proceed (see below). www.oetiker.com 08902961 Issued 02.25...
  • Page 17 The status of the firmware update can be seen from the data transfer progress bar. Once the transfer has been successfully completed, the message "Data successfully transferred" is displayed. If the firmware transfer was unsuccessful, the information window "Data not correctly transferred" appears. In this case, repeat the process. Issued 02.25 08902961 www.oetiker.com...

  • Page 18: Use Of Clamp Pincer

    ► always enter the correct values for the clamps used and the pincer head. Observe the specifications and technical data given by OeTIKeR. requirement: battery is charged. The clamp pincer must be connected to the Pc via the USb cable.
  • Page 19 The data is confirmed and transmitted to the clamp pincer. The status bar shows the progress of data transmission. NOTICE after every change to the target closing force, the clamp pincer must be calibrated. ► Save the input values and calibrate the clamp pincer. Issued 02.25 08902961 www.oetiker.com...

  • Page 20: Loading Closing Data From A File

    The data is confirmed and transmitted to the clamp pincer. The status bar shows the progress of data transmission. NOTICE after every change to the target closing force, the clamp pincer must be calibrated. ► Save the input values and calibrate the clamp pincer. www.oetiker.com 08902961 Issued 02.25...

  • Page 21: Calibrating The Cp 10 And Cp 20 Clamp Pincers

    OeTIKeR recommends checking the closing force after calibration as an additional verification measure. It is critical to ensure that clamps are not closed in calibration mode.
  • Page 22 Input the measured value into the "Measured value [N]" field. The "Send measured value to device" button lights up green. click on the "Send measured value to device" button. The measured value is acknowledged and sent to the device. www.oetiker.com 08902961 Issued 02.25...
  • Page 23 The button lights up green and the "closing force calibration" information window opens. This displays the next steps and contains a counter showing the number of measurement closures. The counter provides an indication of the number of closures performed during calibration. Issued 02.25 08902961 www.oetiker.com...
  • Page 24 If the calibration process is interrupted for any reason and in any way , the tool is also locked. ► Repeat calibration if any of the described events have occurred. click on the "OK" button. The pincer test is completed and the Pc software changes to the "Status" tab start screen see chapter 7.2. www.oetiker.com 08902961 Issued 02.25...

  • Page 25: Closing Force Device Cc 20

    5 1 4 Closing force device CC 20 The calibration of the cc 20 for closing an Oetiker McR (Multi crimp Ring) is different to the cP 10 and cP 20. During calibration, the correlation factor between the closing force and the piston force, which differs from head to head, is not calculated, however, the necessary closing force for a correctly closed McR is determined.
  • Page 26 "No": Repeat process, thrust force now increases by 1000 N to 6000 N Repeat the procedure until McR closure (McR roundness) is complete and within an acceptable roundness tolerance of ±0.2 mm 10. Then confirm with "yes" www.oetiker.com 08902961 Issued 02.25...
  • Page 27 13. confirm field with "yes" (McR is round to within ±0.2 mm of the target diameter?). Or "No" if the McR is still oval and outside a roundness tolerance of ±0.2 mm: 14. "No": Repeat the process, the thrust force now increases step by step by 1000 N: Issued 02.25 08902961 www.oetiker.com...
  • Page 28 19. checking the force curve: The force curve when closing with McR or McR and application should typically show a vertical force surge at the end. This indicates that the pincer jaws have been fully closed. www.oetiker.com 08902961 Issued 02.25...

  • Page 29: Working With Clamp Pincer Cp 10 / Cp 20 / Cc 20

    The battery can remain in the clamp pincer cP 10 / cP 20 / cc 20 whilst the charge status is being checked. however, to avoid inaccurate results, the cP 10 / cP 20 / cc 20 clamp pincers must be switched off for at least 1 minute before the test.

  • Page 30: Charging The Battery

    ► Slide the battery (Fig. 11/2) into the cP 10 / cP 20 / cc 20 clamping pincers (Fig. 11/1) until it engages securely. The battery is inserted when the buttons (Fig. 11/3) move and a clicking sound can be heard.

  • Page 31: Aligning The Pincer Head

    Press Reset button Press the reset button (Fig. 12/1). The pincers are now depressurized. Fig 13: Rotate the pincer head hold the pincer head in area 2 (Fig. 13/2) and turn it to the desired position. Issued 02.25 08902961 www.oetiker.com...

  • Page 32: Performing Closure

    Pc software and uploaded to the clamp pincer. The clamp pincer has been calibrated. Fig 14: Insert clamp Insert the ear of the OeTIKeR clamp (Fig. 14/1) into the clamping area of the pincer head (Fig. 14/2). Fig 15: Start closing www.oetiker.com 08902961...
  • Page 33 If this button is pressed in the middle of a closing operation, this results in incorrect clamping. The reset button is only intended to be used in an emergency or to deliberately cancel the closing process. Issued 02.25 08902961 www.oetiker.com...

  • Page 34: Decommissioning Clamp Pincer Cp 10 / Cp 20 / Cc 20

    Fig 18: Removing the battery ► Press the buttons (Fig. 18/3) and remove the battery (Fig. 18/2) from the clamp pincer cP 10 / cP 20 / cc 20 (Fig. 18/1). ► If necessary, clean any debris from the clamp pincer cP 10 / cP 20 / cc 20 after use and store in the case.

  • Page 35: Creating Multiple Reports

    Select the desired counters in the "counter" list If necessary, select additional dates and repeat the process. If you wish, you can check the box at the top to select all closures for the selected day. Issued 02.25 08902961 www.oetiker.com...
  • Page 36 Depending on the number of selected closures, this procedure may take several minutes. Printing multiple reports Fig 22: Multiple reports ► click on the icon in the menu bar. The "Print" menu window opens and the preview can be printed. www.oetiker.com 08902961 Issued 02.25...

  • Page 37: Generate A Report As A Csv File

    If necessary, select additional dates and repeat the process. If you wish, you can use the "all" button to select all closures for the selected day. Select the storage location. The data are available for further processing. The contain real data, without any graphics. Issued 02.25 08902961 www.oetiker.com...

  • Page 38: Maintenance And Repair

    There is no service work that the customer can or should perform on the clamp pincer. any attempt to perform service work will invalidate the warranty. • In the event of oil loss, send cordless clamp pincer cP 10 / cP 20 / cc 20 to your regional OeTIKeR service center. maintenance 6 2 1 Before maintenance work...

  • Page 39: Weekly Maintenance Work

    Replace any defective parts. 6 2 4 Preventive maintenance work For preventive maintenance, OeTIKeR recommends sending the clamp to OeTIKeR once a year and when requested by the maintenance counter, whichever comes first. NOTICE During any maintenance work, the button cell of the pincer is replaced, among other things! This button cell updates the date and time.

  • Page 40: Replacing Pincer Jaws

    (see also the tools catalog). The following description serves as an example for pincer heads for ear clamps. NOTICE damage to the clamp pincer by fitting unauthorized parts! ► Only use original OeTIKeR pincer jaws. Only fit the designated pincer jaw type in the pincer head. Fig 25: Unfastening the pincer head Remove the battery.
  • Page 41 Unscrew both hexagon nuts (Fig. 27/8) from the hexagon bolts (Fig. 27/5). Fig 28: Removing the side plate Remove the side plate (Fig. 28/9). Fig 29: Fitting the pincer jaws Remove the pressure spring (Fig. 29/11), the cover plate (Fig. 29/12) and the pincer jaws (Fig. 29/10). Issued 02.25 08902961 www.oetiker.com...

  • Page 42: Replacing The Pincer Head

    The wedge is always part of the pincer head and must always be replaced at the same time! scope of delivery of a pincer head set Fig 30: Pincer head set • Spacer ring (Fig. 30/1) Wedge (Fig. 30/2) • • Pincer head (Fig. 30/3) www.oetiker.com 08902961 Issued 02.25...

  • Page 43: Preset Closing Force

    USb connection cable to the laptop / Pc and cP / cc pincers, activate the pincers by pressing the start button. call up the "closing data" tab in the analysis software. Set the closing force to the values specified above (e.g. cP 10 -> 4000 N) Fig 31: Preset closing force Issued 02.25...

  • Page 44: Transfer Closing Force Data

    To build up maximum pressure, briefly press the start button several times until the piston has built up enough pressure that it can no longer rotate. Threaded rod Wedge holder CP 10 / 20 (14002387) Wedge holder CC 20 (14002388) Fig 33: Threaded rod www.oetiker.com...

  • Page 45: Loosening The Existing Wedge

    Screw the wedge onto the threaded rod by hand. Tighten the wedge using a standard open-end wrench (6; 8; 11; 12 and 15 mm) and a suitable torque wrench. CaUTion Torque = 7 nm! Plunger Loctite 243 7 Nm Fig 35: Tighten the wedge Issued 02.25 08902961 www.oetiker.com...

  • Page 46: Screwing On The Pincer Head

    To do this, the reset button must be pressed! Slide the spacer ring over the wedge Fit the pincer head and tighten firmly by hand. Tighten firmly by hand! Fig 36: Screw on the pincer head www.oetiker.com 08902961 Issued 02.25...

  • Page 47: Resetting The Closing Force

    Reconnect the device to the USb connection cable. In the analysis software, select the "closing data" tab again. Reset "closing force" to suit the appropriate pincer (e.g. cP 10 = 800 N) CP 10 = 800 n CP 20 = 3500 n CC 20 = 3500 n click on the "Send data to device"...

  • Page 48: Description Of Pc Software

    Information on data transfer between the device and Pc software adjust Date/Time For correcting the date/time. The date and time of the computer are loaded into the window beside the button Traffic light symbol Status of the connection to the device; • Green: connection active www.oetiker.com 08902961 Issued 02.25...

  • Page 49: Status Menu

    When closing has been performed correctly, the summit of the curve must lie within the green shaded area. If this is not the case, please contact your Oetiker service partner immediately. comment For input of user-defined texts (maximum 10 lines). The comments refer to the selected closing operation and are included in the single report for that closure, but not in the multiple report (see below for an explanation).

  • Page 50: Closing Data Menu

    • Pincer type Displays the designation of the pincer actually connected • Pincer head enter the designation of the pincer head (max. 18 characters) • Pincer head item no. enter the pincer head item number www.oetiker.com 08902961 Issued 02.25...
  • Page 51 (see the "Data exchange" area) in order for the new value to take effect in the device. Please refer to the product data sheet for the Oetiker clamp or contact the Oetiker Service center for the correct value for closing.

  • Page 52: Calibration / Closing Force Setup Menu

    Calibration menu calibration of the cP 10 / cP 20 clamp pincer is activated in the calibration menu. If the device is modified (for instance by attaching a new pincer head – even if the article number is the same) or if a new target value for the closing force is input, the pincer must be checked.

  • Page 53: Setup Menu

    The closing force device of the cc 20 crimping pliers is activated in the Setup menu. If the device has been modified (e.g. by fitting a new pincer head - even if the item number remains the same), the pincers must be checked. Issued 02.25 08902961 www.oetiker.com...

  • Page 54: Firmware Menu

    (McR) crimping procedure. With application as above, but on a real application or dummy application. Firmware menu New firmware is loaded onto the device via the "Firmware" menu (see chapter 4.4). Fig 43: Firmware menu www.oetiker.com 08902961 Issued 02.25...

  • Page 55: Service Diary Menu

    With "open" a saved text file can be loaded into the input field and visualized. NOTICE changes and deletions can be performed at any time. Fig 44: Maintenance diary menu Issued 02.25 08902961 www.oetiker.com...

  • Page 56: Additional Information Menu

    Cordless ClamP PinCer DeScRIPTION OF Pc SOFTWaRe additional information menu The "additional information" menu allows you to call up information by clicking on the items listed. Fig 45: Maintenance diary menu www.oetiker.com 08902961 Issued 02.25...

  • Page 57: Appendix

    If a fault occurs, the clamp pincer will be blocked. The service leD will light up red or orange. Operation can be restarted only by briefly removing the battery and reinserting it ("reset"). If after the clamp pincer have been "reset" the fault is still present, contact your OeTIKeR contact person. error messages and troubleshooting measures NOTICE changes and deletions can be performed at any time.

  • Page 58: Decommissioning And Storage

    Dispose of the battery separately in accordance with the battery disposal regulations. The device, all spare parts and in particular the consumable fluids used and other environmentally polluting substances must be disposed of by specialist firms in accordance with applicable statutory regulations. If necessary, please seek advice from OeTIKeR. www.oetiker.com 08902961...

  • Page 59: Technical Data

    Machine capability cmk > 1.33. Force priority closure cP 10 ±150 N cP 20 ±150 N Force-controlled closing cc 20 ±150 N accuracy within the working temperature range Issued 02.25 08902961 www.oetiker.com...

  • Page 60: Temperature

    Only the following batteries may be used: item number Capacity 14002340 2.0 ah 14002346 4.0 ah 8 7 8 aC mains adapter (not included in the standard scope of delivery) Only the following ac power adaptors may be used: www.oetiker.com 08902961 Issued 02.25...

  • Page 61: Battery Charger

    8 7 10 labels and warnings on the CP 10 / CP 20 / CC 20 Fig 48: Labels and warnings on the CP 10 / CP 20 / CC 20 Risk of crushing Warning label Rating plate Rating plate, battery charger Rating plate, battery Rating plate Warranty and guarantee Warranty Issued 02.25 08902961 www.oetiker.com...

  • Page 62: Declaration Of Conformity

    Set bestehend aus / CP 10, CP 20, CC 20 mit Zangenkopf, Akku und Ladegerät Set consisting of CP 10, CP 20, CC 20 with pincer head, battery and charger CP 10 , CP 20, CC 20 / Type...

  • Page 63: Contact Details

    Cordless ClamP PinCer cONTacT DeTaIlS Contact details If you need help or technical support, please contact your local Oetiker Service center. For more information, please visit www.oetiker.com. emea e-mail ptsc.hoe@oetiker.com Phone +49 7642 6 84 0 americas e-mail ptsc.oea@oetiker.com Phone...

This manual is also suitable for:

Cp 20Cc 20

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