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INTEGRATION CHECK LIST
WingGuard® / FAST 3000
Business Use Only
202305015_PG_270_FAST3000_IntegrationCheckList.docx
Versions-Nr.4
15.05.2023
Page 1 of 42

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Summary of Contents for OETIKER WingGuard Strap Clamps 270

  • Page 1 INTEGRATION CHECK LIST WingGuard® / FAST 3000 Business Use Only 202305015_PG_270_FAST3000_IntegrationCheckList.docx Versions-Nr.4 15.05.2023 Page 1 of 42...
  • Page 2: Table Of Contents

    Table of content Purpose and forword ........................4 Customer-/ Assembly Cell-/ FAST 3000-Identification ..............5 Check list for the design of the customer application ..............6 3.1. Approvals ..........................13 Check list for design of the assembly cell ..................14 4.1.
  • Page 3 Date Version Description Name July 6 2021 First issue December 13 2021 New Layout and application health check added May 3 2023 Added step-by-step mode • May 15 2023 Remark regarding recommendations. • 33 mm added in sentence “Band end support, horizontal position 33 mm,…”...
  • Page 4: Purpose And Forword

    The individual items of the checklist are to be regarded as Oetiker best practice recommendations, from which deviations may be made in justified cases.
  • Page 5: Customer-/ Assembly Cell-/ Fast 3000-Identification

    2. Customer-/ Assembly Cell-/ FAST 3000-Identification Fill out one checklist per FAST 3000. Customer details Customer Customers responsible person Street and number City, State + Zip-Code Country Phone number Email Assembly cell details Customer Project Identification Assembly cell identification Assembly cell drawing number Position of the FAST 3000 (for example 1 or 2, Left or right…) FAST 3000 details...
  • Page 6: Check List For The Design Of The Customer Application

    3. Check list for the design of the customer application The horizontal and tilting movement of the FAST 3000 must not be obstructed by contact with ☐ the customer application. The FAST 3000 shall only be in contact with the WingGuard® strap clamp during the clamp closure.
  • Page 7 Business Use Only 202305015_PG_270_FAST3000_IntegrationCheckList.docx Versions-Nr.4 15.05.2023 Page 7 of 42...
  • Page 8 ☐ In order to obtain the full benefit of the WingGuard® strap clamp, the WingGuard®‑housing must be supported by the application. ‑ Figure 3: Proper support of the WingGuard® housing Figure 4: Impermissible positioning of the WingGuard® housing on a location which does not support the WingGuard® housing. ☐...
  • Page 9 The WingGuard® strap housing and its surrounding parts of the band should not be mounted on cushion wrinkles or seems. Fabric underneath the WingGuard® strap housing and its ☐ surrounding area shall be as equally thick as possible. Following some examples of application which are likely to cause troubles: Figure 6: Not recommended application of WingGuard®...
  • Page 10 ☐ Do not mount the WingGuard® strap clamp on a stepped application. This can lead to tilting of the clamp housing. Figure 7: Do not mount the WingGuard® strap clamp on a stepped application. ☐ Avoid contact between the end face of the strap and the goods being strapped. Figure 8: Avoid contact between the end face of the strap and the goods being strapped.
  • Page 11 ☐ The WingGuard®‑housing needs to be on a 12 o’clock position on the application. Figure 9: Left side: Good example of a correctly, 12 o’clock aligned application. ‑ Right side: Bad example of a tilted WingGuard® housing. ☐ Brackets need to be rounded or chamfered where the WingGuard® strap clamp band is pulled over edges: Figure 10: Left side: good example of a rounded or chamfered bracket.
  • Page 12 ☐ The band of the WingGuard® strap clamp must always be supported on the whole bandwidth. Brackets shall be designed accordingly: Figure 11: Left side: Examples of the clamp band being supported on the whole band width. Right side: Examples of an insufficient support of the clamp band. Business Use Only 202305015_PG_270_FAST3000_IntegrationCheckList.docx Versions-Nr.4...
  • Page 13: Approvals

    3.1. Approvals Name Date Signature Customer Approval: Application Design OK according to check list of chapter 3 Oetiker Approval: Application Design OK according to check list of chapter 3 Business Use Only 202305015_PG_270_FAST3000_IntegrationCheckList.docx Versions-Nr.4 15.05.2023 Page 13 of 42...
  • Page 14: Check List For Design Of The Assembly Cell

    Occupational safety risk evaluation performed, and assembly cell in accordance with the risk evaluation? If the Oetiker two‑hand control desk is used: Make sure there is a minimum distance ☐ of 210 mm between the two‑hand control desk and the FAST 3000 mechanics.
  • Page 15 Figure 12: Proposal for the installation of a Z-Force Cylinder. Use the original rubber bumpers or another appropriate stopper / shock absorber, which is comparable in its function with the bumper delivered with the FAST 3000. A stopper with a metal-to-metal contact without any shock damping function is often not sufficient: Due to the hard impact very high decelerations and forces will result.
  • Page 16 ☐ Dedicated nests available for inflator, bracket, and clamp? Nests for inflator Nests for bracket Inflator Cushion Bracket Nest for Nest for Nest for Nest for Nest for Nest for inflator inflator bracket clamp bracket clamp Figure 14: Inflator, bracket and clamps and their dedicated nests. Business Use Only 202305015_PG_270_FAST3000_IntegrationCheckList.docx Versions-Nr.4...
  • Page 17 Is the position of the component (mostly the inflator), on which the WingGuard® housing is located, defined directly by its nest? This means this component shall be supported by the nest ☐ of the assembly directly, and not via the bracket of the airbag application. The bracket needs to have a little bit of play, otherwise the proper position of the inflator cannot be guaranteed! Figure 15: Left side: Proper support of the component (inflator), on which the WingGuard®...
  • Page 18 ☐ Guide for the WingGuard® strap clamp existing? 8.5 +/-0.1mm Figure 17: Band guide. ☐ Is the FAST 3000 centered to the WingGuard® strap clamp? For the maximum deviation, refer to Figure 18 Figure 18: Maximum asymmetry of the band guide and the Crimp-Cuthead.
  • Page 19 ☐ No offset of clamp and application nest in horizontal direction allowed! Figure 19: No offset of clamp and application nest in horizontal direction allowed! ☐ Nest for WingGuard® strap clamp deep enough? Figure 20: Nest for WingGuard® strap clamp deep enough? Business Use Only 202305015_PG_270_FAST3000_IntegrationCheckList.docx Versions-Nr.4...
  • Page 20 ☐ Nest diameter OK? Ø X: Nest diameter Ø X = Clamp inner - Ø in delivery condition + 5.5 +/- 0.5 mm Ø X Figure 21: Clamp nest diameter. Folds and seams shall have dedicated cutouts. ☐ Use inductive proximity switches in order to detect not properly positioned applications. Inductive proximity switches...
  • Page 21 ☐ If feasible, fold- and seam detection available for the WingGuard® housing area? Inductive proximity switch Figure 23: Fold detection with inductive proximity switches at the WingGuard® housing area. The picture on the right shows an example where the seam is at the wrong location. Business Use Only 202305015_PG_270_FAST3000_IntegrationCheckList.docx Versions-Nr.4...
  • Page 22 ☐ Alignment of the FAST 3000 within the tolerances defined below? (Or positions adjustable in order to get the alignment within the tolerances during commissioning of the FAST 3000) X: Not relevant Y: 0 to + 2mm Z: 0 +/- 2mm Rotation around A: 0 +/-0.5°...
  • Page 23 Figure 25: Left side: correct alignment of downholder, right side NOK alignment of downholder. Business Use Only 202305015_PG_270_FAST3000_IntegrationCheckList.docx Versions-Nr.4 15.05.2023 Page 23 of 42...
  • Page 24 ☐ Assembly cell structure stiffness sufficient? Maximum deformation of the assembly cell shall be less than 1 mm in total if it is loaded with a closing force of 2 x 1850 N. Figure 26: Example of a FEA deformation analysis ☐...
  • Page 25 Waste channel cutout design according to proposal of Figure 28? It must be ensured that no foreign parts have contact with the clamping unit in order to exclude ☐ any falsification of the measured closing force. This concerns among other things, the waste channel provided by the customer. Figure 28: Proposal for the cutout of the waste channel.
  • Page 26: Check List For Automated Clamp Loading

    4.1.2. Check list for automated clamp loading All needed key elements available? (Shown in home position) ☐ Refer to chapter 4.2 for information about the operation sequence of the components Z-Force Cylinder Y-Stroke Cylinder Y-Stroke Cylinder Housing support finger Band end support Figure 29: Overview of components for automated clamp loading Business Use Only 202305015_PG_270_FAST3000_IntegrationCheckList.docx...
  • Page 27 ☐ Stroke from the horizontal middle position to the position where the FAST 3000 closes the clamp: 35 mm ☐ Stroke of the band end support equal or bigger than 10 mm. ☐ Band end support, horizontal position 33 mm, refer to Figure 30: Figure 30: Horizontal position of the band end support (33 mm).
  • Page 28 ☐ Band end support, vertical position 103.5 +/-0.3 mm 103.5 +/-0.3 mm FAST 3000 Base Plate Figure 31: Band end support in its upper most position of 103.5 +/-0.3 mm. ☐ Vertical position of Crimp-Cut head during band end insertion 105.5 +/-0.1 mm FAST 3000 Base Plate 105.5 +/-0.1 mm Figure 32: Vertical position of Crimp-Cut head during band end insertion 105.5 +/-0.1 mm.
  • Page 29 ☐ Housing support finger, recommended thickness: 0.8 +/-0.05 mm 0.8 +/- 0.05 mm Figure 33: Housing support finger, recommended thickness: 0.8 +/-0.05 mm ☐ Housing support finger, horizontal position to support PG 270 housing at 12 o’clock position. ☐ Housing support finger, vertical position 104.4 +/-0.1 mm (measured to the bottom of the finger) 104.4 +/-0.1 mm FAST 3000 Base Plate...
  • Page 30: Approvals

    4.1.3. Approvals Name Date Signature Customer Approval: Mechanical system Integration OK according to check list of chapter 4.1 Oetiker Approval: Mechanical system Integration OK according to check list of chapter 4.1 Business Use Only 202305015_PG_270_FAST3000_IntegrationCheckList.docx Versions-Nr.4 15.05.2023 Page 30 of 42...
  • Page 31: Plc Integration

    4.2. PLC Integration Occupational safety risk evaluation performed, and assembly cell in accordance with the risk ☐ evaluation? ☐ Make sure to use a 16 A delayed action fuse on the building side. Make sure the closing cycle cannot be started before all components of the application are ☐...
  • Page 32: Z-Force Cylinder

    4.2.2. Approvals Name Date Signature Customer Approval: PLC system Integration OK according to check list of chapter 4.2. Oetiker Approval: PLC system Integration OK according to check list of chapter 4.2. Business Use Only 202305015_PG_270_FAST3000_IntegrationCheckList.docx Versions-Nr.4 15.05.2023 Page 32 of 42...
  • Page 33: Checklist For The Validation Of The Assembly Cell

    Check parameter Target Actual Status Distance two-hand > 210 mm control to tool Tool positioning Application according to Operating Instructions Comments: * note: if other than Oetiker equipment is used Business Use Only 202305015_PG_270_FAST3000_IntegrationCheckList.docx Versions-Nr.4 15.05.2023 Page 33 of 42...
  • Page 34: Pre-Start-Up Check

    5.2. Pre-start-up check Check all I/O functions • All I/O’s of two hand control if used ☐ • All I/O’s of the FAST 3000 (Sensors, LED’s and Clamping pushbutton) • All I/O’s of the external PLC ☐ Connection with F3K PLC for time synchronization & IP setting (with laptop) ☐...
  • Page 35: Functionality Check

    Comments: 5.3. Functionality check ☐ Perform 20 closures (if possible, with application) incl. wing height measurement ☐ Check positioning of clamp housing on application. Make use of step-by-step mode of the FAST 3000 (Requires Software version 4.1.2 or later, for details refer to Operating Instructions) ☐...
  • Page 36: Embed Into Network

    5.4. Embed into network ☐ Setting the IP address and the subnet mask IP (request company address) ☐ Select operation mode (embedded or not) ☐ External Emergency Off Channel 1 & 2 ☐ Light curtain Channel 1 & 2 ☐ Ensure tool movement not conflicting with force measurement time windows.
  • Page 37: Training Of Operators And Maintenance Personnel

    5.5. Training of operators and maintenance personnel Detailed check list see chapter 6.1. Persons trained: Name Position Responsibility Date Signature 5.6. Run @ rate Perform at least 100 closures or production for 2 h to consolidate operator experience & verify ☐...
  • Page 38: Approvals

    Approvals Name Date Signature Customer Approval: Validation of assembly process OK according to check list of chapter Oetiker Approval: Validation of assembly process OK according to check list of chapter Business Use Only 202305015_PG_270_FAST3000_IntegrationCheckList.docx Versions-Nr.4 15.05.2023 Page 38 of 42...
  • Page 39: Appendix

    6. Appendix 6.1. Training checklists 6.1.1. Training checklist for operator Estimated duration: 30 Minutes Trained as part of the commissioning of the FAST 3000 Serial number: ☐ __________________ Topic Training Document Trained Only one-man operation Operating Instructions 2.6 ☐ permitted when using the two- hand control panel Instruction about hazard Operating Instructions 6.6...
  • Page 40 Topic Training Document Trained Instruction about hazard Operating Instructions 2.4 ☐ locations with removed covers Magnetic fields Operating Instructions 6.5.2 ☐ (setup aid, jaw test mirror) Realized security concept Operating Instructions 2.2 ☐ Commissioning including Operating Instructions 6.1-6.5 ☐ positioning of the tool mechanism Use normal operation Operating Instructions 6.6...
  • Page 41 Topic Training Document Trained Process protocol Operating Instructions 7.4.6 ☐ Error protocol Operating Instructions 7.4.6 ☐ Error management Operating Instructions 7.4.6 ☐ Verification protocol Operating Instructions 7.4.6 ☐ Service diary Operating Instructions 7.4.6 ☐ Tool parameter Operating Instructions 7.4.7 ☐ Zero of pulling force Operating Instructions 6.8.3 ☐...
  • Page 42 Topic Training Document Trained Wrong CFM settings ☐ Error pulling force plausibility ☐ check Set up Band sensor Operating Instructions 9.4 ☐ Screw-in depth drives Service Instruction 18.2 /18.3 ☐ Set the closing force measuring Operating Instructions 9.5 / ☐ chain 9.5.1 / 9.5.2 Set up crimp force monitoring...

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Fast 3000

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