Honda XR150L 2025 Owner's Manual
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Honda XR150L 2025 Owner's Manual

Honda XR150L 2025 Owner's Manual

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OW N E R'S
M A N UA L
2025 XR150L

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Summary of Contents for Honda XR150L 2025

  • Page 1 OW N E R’S M A N UA L 2025 XR150L...
  • Page 2 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 3 Welcome Congratulations on your purchase of a new When service is required, remember that Honda vehicle. Your selection of a Honda your Honda dealer knows your vehicle best. makes you part of a worldwide family of If you have the required mechanical “know- satisfied customers who appreciate Honda's how”...
  • Page 4 A Few Words About Safety DANGER Your safety, and the safety of others, is very important. Operating this vehicle safely is an You WILL be KILLED or SERIOUSLY important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about safety, we have provided operating WARNING procedures and other information on safety...

  • Page 5: Table Of Contents

    Contents Vehicle Safety P. 2 Operation Guide P. 16 Maintenance P. 32 Troubleshooting P. 77 Information P. 88 Specifications P. 112...

  • Page 6: Vehicle Safety

    Vehicle Safety This section contains important information for safe riding of your vehicle. Please read this section carefully. Safety Guidelines ..........P. 3 Safety Labels............P. 7 Safety Precautions..........P. 9 Riding Precautions ..........P. 10 Accessories & Modifications......P. 13 Off-Road Safety ..........

  • Page 7: Safety Guidelines

    Safety Guidelines Safety Guidelines Before Riding Make sure that you are physically fit, mentally Follow these guidelines to enhance your safety: focused, and free of alcohol and drugs. Check Perform all routine and regular inspections ● that you and your passenger are both wearing specified in this manual.

  • Page 8: Ride Defensively

    Safety Guidelines For information about the MSF training course Make Yourself Easy to See nearest you, call the national toll-free number: Make yourself more visible, especially at night, (800) 446-9227. by wearing bright reflective clothing, positioning yourself so other drivers can see you, signaling Other riding tips can be found in the You before turning or changing lanes, and using and Your Motorcycle Riding Tips booklet that...
  • Page 9 Safety Guidelines Ride within Your Limits Keep Your Honda in Safe Condition Never ride beyond your personal abilities or It's important to keep your vehicle properly faster than conditions warrant. Fatigue and maintained and in safe riding condition. inattention can impair your ability to use good Having a breakdown can be difficult, especially judgment and ride safely.

  • Page 10: Carbon Monoxide Hazard

    Safety Guidelines WARNING If you decide to continue riding, first turn the ignition switch to the OFF position, and evaluate Running the engine of your vehicle the condition of your vehicle. Inspect for fluid while in an enclosed or even partially leaks, check the tightness of critical nuts and enclosed area can cause a rapid build- bolts, and check the handlebar, control levers,...

  • Page 11: Safety Labels

    Safety Labels Safety Labels serious injury. Read these labels carefully and don't remove them. Safety and information labels on your vehicle If a label comes off or becomes hard to read, provide important safety information and may contact your dealer for a replacement. warn you of potential hazards that could cause Continued...
  • Page 12 Safety Labels...

  • Page 13: Safety Precautions

    Safety Precautions Safety Precautions Helmet Should be safety-standard certified, high- Ride cautiously and keep your hands on the visibility, and the correct size for your head. ● handlebar and feet on the footpegs. Must fit comfortably but securely, with the ●...

  • Page 14: Riding Precautions

    Riding Precautions Riding Precautions Gloves Full-finger leather gloves with high abrasion resistance Break-in Period Boots or Riding Shoes During the first 300 miles (500 km) of running, follow these guidelines to ensure your vehicle's Sturdy boots with non-slip soles and ankle future reliability and performance.
  • Page 15 Riding Precautions Exercise caution on low traction surfaces. Wet or Rainy Conditions ● The tires slip more easily on such Road surfaces are slippery when wet, and wet surfaces and braking distances are brakes further reduce braking efficiency. longer. Exercise extra caution when braking in wet Avoid continuous braking.
  • Page 16 Riding Precautions To reduce the likelihood of theft, always lock Refueling and Fuel Guidelines ● the handlebar and remove the key when Follow these guidelines to protect the engine leaving the vehicle unattended. and fuel system: Use of an anti-theft device is also Use only unleaded gasoline.

  • Page 17: Accessories & Modifications

    We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed or approved for your vehicle by Honda or make Follow all instructions in this owner's modifications to your vehicle from its original manual regarding accessories and design.

  • Page 18: Off-Road Safety

    Off-Road Safety Off-Road Safety A muffler is required in most off-road areas. ● Don't modify your exhaust system. Learn to ride in an uncongested off-road area Remember that excessive noise bothers free of obstacles before venturing onto everyone and creates a bad image for unfamiliar terrain.

  • Page 19: Loading

    Loading Loading Also follow these guidelines when you ride off- road on rough terrain: Carrying extra weight affects your vehicle's Do not carry a passenger. ● ● handling, braking and stability. Keep cargo small and light weight. ● Always ride at a safe speed for the load you Make sure it cannot easily be caught on brush or other objects, and that it does not are carrying.

  • Page 20: Parts Location

    Parts Location Seat (P.55) Fuel fill cap (P.28) Front brake fluid reservoir (P.61) Headlight (P.81) Throttle grip (P.76) Engine oil fill cap/dipstick (P.59) Rear brake pedal (P.63)
  • Page 21 Clutch lever (P.73) Fuel valve (P.23) Choke lever (P.24) Battery (P.54) Fuse box (P.86) Main fuse (P.87) Helmet holder (P.31) Drive chain (P.70) Side stand (P.69) Shift pedal (P.27)

  • Page 22: Trip Meter

    Instruments Odometer Total distance ridden. Speedometer Shows riding speed in miles (USA) or kilometers (Canada) per hour. Tripmeter Distance ridden since tripmeter was reset. Tripmeter reset knob The tripmeter reset knob is used to reset the tripmeter to zero (0) by turning the knob in the direction shown in the illustration.

  • Page 23: Neutral Indicator

    Indicators If one of these indicators does not come on when it should, have your dealer check for problems. Turn signal indicator Neutral indicator Comes on when the transmission is in Neutral. High beam indicator...
  • Page 24 Switches Engine stop switch Should normally remain in the (Run) position. In an emergency, switch to the (Stop) position to stop the engine. Start button Headlight turns off when operating the starter motor. Turn signal switch Pressing the switch turns the turn signal off. Horn button Headlight dimmer switch : High beam...

  • Page 25: Ignition Switch

    Ignition switch Turns electrical system Switches the electrical system on/off, on for starting/riding. locks the steering. Key can be removed when in the OFF or LOCK position. Turns engine off. LOCK Locks steering. Continued...

  • Page 26: Ignition Key

    Switches (Continued) Steering Lock Locking Turn the handlebar all the way to the left. Lock the steering when parking to help Push the key down, and turn the ignition prevent theft. switch to the LOCK position. A U-shaped wheel lock or similar device is Jiggle the handlebar if the lock is difficult also recommended.

  • Page 27: Fuel Valve

    Fuel Valve The three-way fuel valve is used to control the flow of fuel from the fuel tank to the carburetor. ON: normal position for riding. OFF: for parking, storing, or transportation. RES: for extra fuel to get to a gas station for refueling.

  • Page 28: Starting The Engine

    Starting the Engine Start your engine using the following To restart a warm engine, follow the procedure. procedure for “High Air Temperature.” NOTICE • If the engine does not start within 5 seconds, turn the ignition switch to the OFF position and wait 10 seconds before trying to start the engine again to recover battery voltage.
  • Page 29 Normal Air Temperature If idling is unstable, open the throttle slightly. 10 - 35ºC (50 - 95ºF): High Air Temperature 35ºC (95ºF) or Turn the fuel valve to the ON position. Make sure the engine stop switch is in the Above: (Run) position.
  • Page 30 Starting the Engine (Continued) If the engine does not start: Leave the engine stop switch set to (Run) position. Turn the ignition switch to the ON position. Shift the transmission to Neutral ( indicator to come on). Push the choke lever down all the way to fully off.

  • Page 31: Shifting Gears

    Shifting Gears Your vehicle transmission has 5 forward Recommended Shift Points gears in a one-down, four-up shift pattern. Shifting Up From 1st to 2nd 12 mph (20 km/h) From 2nd to 3rd 19 mph (30 km/h) From 3rd to 4th 25 mph (40 km/h) From 4th to 5th 31 mph (50 km/h)
  • Page 32 Refueling The tank should be refilled as soon as Ignition key Fuel fill cap possible after switching to reserve, and the Lock cover fuel valve should be returned to the ON position after refueling to avoid running out of fuel with no reserve. (P.23) Refueling and Fuel Guidelines (P.12)
  • Page 33 Opening the Fuel Fill Cap Open the lock cover, insert the ignition key, and turn it clockwise to open the fuel fill cap. Closing the Fuel Fill Cap After refueling, push the fuel fill cap closed until it locks. Remove the ignition key and close the lock cover.

  • Page 34: Storage Equipment

    Storage Equipment Document bag is located under the seat. Tool kit Tool kit is in the tool box behind the left side cover. Document bag Ignition key Tool box Insert the ignition key and turn it Rear carrier counterclockwise to unlock. Never exceed the maximum weight limit.
  • Page 35 Helmet holder is located below the left side Unlocking cover. Insert the ignition key and turn it counterclockwise. Helmet holder Holder pin Locking Hang your helmet on the holder pin and push it in to lock. Remove the ignition key. Use the helmet holder only when parked.

  • Page 36: Maintenance

    Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. An optional larger tool kit may be available. Check with your Honda dealer's parts department. Importance of Maintenance ......P. 33 Clutch ..............P. 73 Maintenance Schedule........

  • Page 37: Importance Of Maintenance

    Importance of Maintenance For information about the exhaust emission and Importance of Maintenance noise emission requirements of the U.S. Keeping your vehicle well-maintained is Environmental Protection Agency (EPA), the absolutely essential to your safety and to California Air Resources Board (CARB), and the protect your investment, obtain maximum Environment and Climate Change Canada performance, avoid breakdowns, and reduce air...

  • Page 38: Maintenance Safety

    Importance of Maintenance Maintenance Safety Always read the maintenance instructions before you begin each task and make sure that you have the tools, parts, and skills required. We cannot warn you of every conceivable hazard that can arise in performing maintenance.

  • Page 39: Maintenance Schedule

    Maintenance work should be performed in owner. accordance with Honda's standards and specifications by properly trained and equipped technicians. Your dealer meets all of these requirements. All scheduled maintenance is considered a normal owner operating cost and will be charged to you by your dealer.
  • Page 40 Maintenance Legend mechanically skilled. Inspect (clean, adjust, lubricate, or replace, if necessary) Procedures are provided in an official Honda Service Lubricate Manual (2 P. 104). Replace : Technical. In the interest of safety, have your vehicle Clean serviced by your dealer.
  • Page 41 Maintenance Schedule Frequency Items × 1,000 mi 12.5 Refer to page × 1,000 km Drive Chain Every 500 mi (800 km): Drive Chain Slider Brake Fluid Brake Shoes/Pads Wear 62, 67 Brake System Brake Light Switch Headlight Aim – Clutch System Side Stand Suspension –...

  • Page 42: Maintenance Record

    Maintenance Record Distance Odometer Date Performed By: Notes 600 miles (1,000 km) 2,500 miles (4,000 km) 5,000 miles (8,000 km) 7,500 miles (12,000 km) 10,000 miles (16,000 km) 12,500 miles (20,000 km) 15,000 miles (24,000 km) 17,500 miles (28,000 km) 20,000 miles (32,000 km) 22,500 miles (36,000 km) 25,000 miles (40,000 km)

  • Page 43: Maintenance Fundamentals

    Maintenance Fundamentals Check the following items if you are carrying a Pre-ride Inspection passenger or cargo: To ensure safety, it is your responsibility to Combined weight is within load limits ● perform a pre-ride inspection and make sure P. 112 that any problem you find is corrected.
  • Page 44 Maintenance Fundamentals Check the following items at regular intervals: Before riding off-road check all of the preceding Oil level is between the upper and lower plus the following: ● level marks P. 59 Make sure spokes are tight. Check the rims ●...
  • Page 45 Maintenance Fundamentals Also, check the odometer reading against the Periodic Checks Maintenance Schedule and perform all You should also perform other periodic maintenance that is due. P. 35 maintenance checks at least once a month regardless of how often you ride, or more often if you ride frequently.
  • Page 46 Maintenance Fundamentals WARNING Replacing Parts Always use Honda Genuine Parts or their Installing non-Honda parts may make equivalents to ensure reliability and safety. your vehicle unsafe and cause a crash in When ordering colored components, specify which you can be seriously hurt or the model name, color, and code mentioned on killed.
  • Page 47 Maintenance Fundamentals Battery NOTICE An improperly disposed of battery can be Your vehicle has a maintenance-free type harmful to the environment and human health. battery. You do not have to check the battery Always confirm local regulations for proper electrolyte level or add distilled water. Clean the battery disposal instruction.
  • Page 48 Maintenance Fundamentals WARNING What to do in an emergency If any of the following occur, immediately see The battery gives off explosive your doctor. hydrogen gas during normal operation. Electrolyte splashes into your eyes: ● Wash your eyes repeatedly with cool water for at least 15 minutes.
  • Page 49 30 days using a charger designed specifically for If the terminals are heavily corroded, clean your Honda, which can be purchased from your and polish the terminals with a wire brush or dealer. Read the information that came with sandpaper.
  • Page 50 Bump starting is also not recommended. NOTICE Installing non-Honda electrical accessories can overload the electrical system, discharging the NOTICE battery and possibly damaging the system. Replacing a fuse with one that has a higher...
  • Page 51 “Specifications.” P. 113 oils, excluding oils marked as “Energy Conserving” or “Resource Conserving” on the circular API If you use non-Honda engine oil, check the service symbol. label to make sure that the oil satisfies all of the following standards:...

  • Page 52: Recommended Brake Fluid

    Wipe up spills immediately and wash thoroughly. Also inspect the drive sprocket and driven Recommended brake fluid: sprocket. If either has worn or damaged teeth, Honda DOT 3 or DOT 4 Brake Fluid or have the sprocket replaced by your dealer. equivalent WARNING Clean filler cap before removing.
  • Page 53 Service more frequently when riding in rain, at Recommended lubricant: full throttle, or after the vehicle is washed or Pro Honda HP Chain Lube or equivalent overturned. Service if the deposit level can be seen in the transparent section of the drain tube.
  • Page 54 Maintenance Fundamentals Inspecting for Damage Tires (Inspecting/Replacing) Checking the Air Pressure Inspect the tires for Visually inspect your tires and use an air cuts, slits, or cracks that pressure gauge to measure the air pressure expose fabric or cords, before each off-road ride and whenever you or nails or other return to pavement after riding off-road.
  • Page 55 Maintenance Fundamentals Inspecting Tread Depth Inspecting Rims and Valve Stems Inspect the tread wear indicators. If they Inspect the rims for damage and loose spokes. become visible, replace the tires immediately. Also inspect the valve stems for their positions. For safe riding, you should replace the tires A tilted valve stem indicates the tube is slipping when the minimum tread depth is reached.
  • Page 56 Maintenance Fundamentals Have your tires replaced by your dealer. WARNING For recommended tires, air pressure, and Installing improper tires on your vehicle minimum tread depth, see “Specifications.” can adversely affect handling and P. 113 stability, and can cause a crash in which Follow these guidelines whenever you replace tires: you can be seriously hurt or killed.

  • Page 57: Tire Identification Number (Tin)

    Maintenance Fundamentals Tire Identification Number (TIN) Tire Service Life The tire identification number (TIN) is a group The service life of your tires is dependent on of numbers and letters located on the sidewall many factors, including, but not limited to, of the tire.

  • Page 58: Removing & Installing Body Components

    Removing & Installing Body Components Battery Remove the bolt and collar. Remove the battery holder. Battery Disconnect the negative - terminal from Negative terminal the battery. Battery Disconnect the positive + terminal from holder the battery. Remove the battery, taking care not to drop the terminal nuts.

  • Page 59: Seat

    Removing & Installing Body Components Seat Seat Removal Remove both side covers. P. 56 Remove the bolts and collars. Front recesses Seat Bolt Pull the seat back and up. Installation Collar Align the front recesses to the front hooks Collar and rear recess to the rear hook.

  • Page 60: Side Cover

    Removing & Installing Body Components Side Cover Side Cover The right and left side covers can be removed in the same manner. Grommets Left side Removal Prong Remove the bolt and collar. Remove the prongs from the grommets. Remove the side cover. Installation Install the parts in the reverse order of removal.

  • Page 61: Cleaning The Spark Arrester

    Spark Arrester Cleaning the Spark Arrester Muffler Spark Arrester Regular servicing prevents carbon buildup mounting (which can diminish engine performance) bolts and also complies with USDA regulations for regular maintenance to assure proper function. The spark arrester prevents random sparks from the combustion process in your engine from reaching the environment.
  • Page 62 Spark Arrester Cleaning the Spark Arrester Use a brush to remove carbon deposits Install the gasket and the spark arrester, from the spark arrester screen. Be careful and tighten the spark arrester mounting to avoid damaging the spark arrester bolts. screen.

  • Page 63: Checking The Engine Oil

    Engine Oil Checking the Engine Oil Upper level If the engine is cold, idle the engine for 3 to 5 minutes. Turn the ignition switch to the OFF position and wait for 2 to 3 minutes. Lower Place your vehicle in an upright position level on a firm, level surface.

  • Page 64: Adding Engine Oil

    Engine Oil Adding Engine Oil Adding Engine Oil NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine. Do not mix If the engine oil is below or near the lower different brands and grades of oil. They may level mark, add the recommended engine oil.

  • Page 65: Brakes

    Brakes Checking the Front Brake Fluid If the brake fluid level in the reservoir is below the LOWER level mark or the brake lever freeplay becomes excessive, inspect the Place your vehicle in an upright position brake pads for wear. on a firm, level surface.
  • Page 66 Brakes Inspecting the Front Brake Pads Inspecting the Front Brake Inspect the brake pads from in front of the brake caliper. Pads If necessary, have the pads replaced by your dealer. Check the condition of the brake pad wear Always replace both left and right brake pads indicators.
  • Page 67 Brakes Adjusting the Rear Brake Pedal Height Adjusting the Rear Brake Pedal Brake pedal Height The stopper bolt is provided to allow adjustment of the pedal height. Place your vehicle on its side stand on a firm, level surface. Stopper bolt Loosen the lock nut and turn the stopper bolt.
  • Page 68 Brakes Inspecting the Rear Brake Pedal Freeplay Inspecting the Rear Brake Adjusting the Rear Brake Pedal Pedal Freeplay Freeplay Place your vehicle on its side stand on a Make sure the cut-out on the adjusting nut is firm, level surface. seated on the brake arm pin when adjusting Measure the distance the rear brake the freeplay.
  • Page 69 Brakes Adjusting the Rear Brake Pedal Freeplay Push the brake arm to confirm that there Adjusting nut is a gap between the rear brake adjusting nut and brake arm pin. Decrease Freeplay Brake arm Brake arm pin Increase Freeplay Push Adjusting Adjust by turning the rear brake adjusting nut a half-turn at a time.
  • Page 70 Brakes Adjusting the Rear Brake Pedal Freeplay After adjustment, confirm the freeplay of the brake pedal. Make sure the brake rod, brake arm, spring and fastener are in good condition. NOTICE Do not turn the adjuster beyond its natural limits.
  • Page 71 The rear brake is equipped with a brake wear the brake, the brake shoes must be replaced. indicator. See your dealer for this service. Reference mark When brake service is necessary, see your dealer. Use only Honda Genuine Parts or their equivalent. Arrow Brake arm Brake panel...

  • Page 72: Adjusting The Brake Light Switch

    Brakes Adjusting the Brake Light Switch Adjusting the Brake Light Switch Check the operation of the brake light switch. Hold the brake light switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.

  • Page 73: Checking The Side Stand

    Side Stand Checking the Side Stand Sit on the vehicle, shift the transmission to Neutral, and raise the side stand. Start the engine, pull the clutch lever in, Side stand spring and shift the transmission into gear. Lower the side stand all the way. The engine should stop as you lower the side stand.

  • Page 74: Drive Chain

    Drive Chain Inspecting the Drive Chain Slack Drive chain Check the drive chain slack at several points along the chain. If the slack is not constant at all points, some links may be kinked and binding. Have the chain inspected by your dealer. Shift the transmission to Neutral.
  • Page 75 Drive Chain Checking the Drive Chain Slider Checking the Drive Chain Slider Drive chain slider Check the condition of the drive chain slider. The drive chain slider will need to be replaced if the chain slider is worn to the wear limit point.

  • Page 76: Wheels

    Wheels Wheels Rims & Spokes Inspect the wheel rims and spokes for damage. Tighten any loose spokes. Keeping the wheels true (round) and Rotate the wheel slowly to see if it maintaining correct spoke tension is critical to appears to “wobble.” If it does, the rim is safe vehicle operation.

  • Page 77: Checking The Clutch

    Clutch Checking the Clutch Check the clutch cable for kinks or signs of wear. If necessary, have it replaced by your Checking the Clutch Lever Freeplay dealer. Lubricate the clutch cable with a Check the clutch lever freeplay. commercially available cable lubricant to Freeplay at the clutch lever: prevent premature wear and corrosion.
  • Page 78 Clutch Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Rubber dust cover Freeplay Upper lock nut Upper Adjustment Attempt adjustment with the upper clutch – cable adjuster first. Pull back the rubber dust cover. Loosen the upper lock nut. Upper clutch cable adjuster Turn the upper clutch cable adjuster until the freeplay is 3/8 - 13/16 in (10 - 20 mm).
  • Page 79 Clutch Adjusting the Clutch Lever Freeplay Lower Adjustment Lower adjusting nut Lower lock nut If the upper clutch cable adjuster is threaded out near its limit, or the correct freeplay cannot be obtained, attempt adjustment with the lower clutch cable adjusting nut. Turn the upper clutch cable adjuster all the way in (to provide maximum freeplay).
  • Page 80 Throttle Checking the Throttle Adjusting the Throttle Freeplay With the engine off, check that the throttle Slide the rubber dust cover. rotates smoothly from fully closed to fully Turn the adjuster until the freeplay is open in all steering positions and throttle 1/16 - 1/4 in (2 - 6 mm).

  • Page 81: Troubleshooting

    Troubleshooting Engine Will Not Start........P. 78 Tire Puncture ............P. 79 Electrical Trouble ..........P. 80 Battery Goes Dead ..........P. 80 Burned-out Light Bulb........P. 80 Blown Fuse ............P. 86...

  • Page 82: Engine Will Not Start

    Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: Make sure engine stop switch is in the Check the correct engine starting ● ● (Run) position.

  • Page 83: Tire Puncture

    Tire Puncture WARNING Repairing a puncture or removing a wheel requires special tools and technical expertise. Riding your vehicle with a temporary We recommend you have this type of service tire or tube repair can be risky. If the performed by your dealer. temporary repair fails, you can crash After an emergency repair, always have the and be seriously injured or killed.

  • Page 84: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle Follow the procedure below to replace a battery charger. burned-out light bulb. Remove the battery from the vehicle before Turn the ignition switch to the OFF or LOCK charging.

  • Page 85: Headlight Bulb

    Electrical Trouble Burned-out Light Bulb Headlight Bulb Boss Connector Grommet Bolts Bulb Dust cover Tabs Remove the dust cover. Press the pin down and pull out the bulb without turning it. Headlight Bolts Install a new bulb and dust cover in the assembly reverse order of removal.
  • Page 86 Electrical Trouble Burned-out Light Bulb Put the headlight assembly and connect Upper left stay Boss the connector. Upper grommet Set the lower collars to the lower stay while holding the lower collars. Set the upper grommet to the boss while holding the left side upper collar.
  • Page 87 Electrical Trouble Burned-out Light Bulb Brake Light/Taillight bulb Bolts D Rear cowl Rear carrier Bolts C Bolt B Bolt B Collars Bolt A Bolt A Rear carrier stay Clip nuts Nuts Remove the bolts D. Remove the seat P. 55 Remove the rear cowl while lifting the rear Remove the bolts A and nuts.
  • Page 88 Electrical Trouble Burned-out Light Bulb Turn the socket counterclockwise, and Put the rear cowl to the frame. remove it. Insert the rear carrier stay to the rear cowl Slightly press the bulb in and turn it hole while lifting the rear carrier stay from counterclockwise.
  • Page 89 Electrical Trouble Burned-out Light Bulb Front/Rear Turn Signal Bulb License Plate Light Bulb Remove the screws, license light cover Screw and cover packing. Pull out the bulb without turning. Bulb Bulb Cover packing Turn signal lens Screw Remove the turn signal lens by removing the screws.

  • Page 90: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse Remove the left side cover. P. 56 Open the fuse box cover. Pull out the fuses one by one to check for Before handling fuses, see “Inspecting and a blown fuse. Always replace a blown fuse Replacing Fuses.”...
  • Page 91 Electrical Trouble Blown Fuse Main Fuse Remove the left side cover. P. 56 Disconnect the wire connector of the Wire connector starter magnetic switch. Pull the main fuse out and check for a blown fuse. Always replace a blown fuse with a spare of the same rating.

  • Page 92: Information

    Emission Control Systems ....... P. 98 High Altitude Carburetor Adjustment ..P. 102 Oxygenated Fuels..........P. 103 Authorized Manuals ........P. 104 Warranty Coverage and Service ....P. 105 Honda Contacts ..........P. 108 Reporting Safety Defects ......P. 110...

  • Page 93: Keys

    Keys Keys Ignition Key Be sure to record the key number provided with the key number plate. Store the spare key and key number in a safe location. To make a duplicate, take the spare key or the key number to your dealer. If you lose all ignition keys and the key number, the ignition switch assembly will probably have to be removed by your dealer to determine the...

  • Page 94: Instruments, Controls, & Other Features

    Instruments, Controls, & Other Features Instruments, Controls, & Tripmeter Other Features The tripmeter resets to 0.0 when the trip mileage exceeds 999.9. Ignition Switch Document Bag Leaving the ignition switch in the ON position The owner's manual, registration, and insurance with the engine stopped will drain the battery.

  • Page 95: Caring For Your Vehicle

    Frequent cleaning and polishing is important to Thoroughly rinse your vehicle with plenty of ensure the life of your Honda. A clean vehicle clean water and dry with a soft, clean cloth. makes it easier to spot potential problems.
  • Page 96 Caring for Your Vehicle Washing Precautions Do not direct water at the air cleaner: ● Water in the air cleaner can prevent the Follow these guidelines when washing: engine from starting. Do not use high-pressure washers: ● Do not direct water near the headlight: High-pressure water cleaners can ●...
  • Page 97 Caring for Your Vehicle Aluminum Components Panels Aluminum will corrode from contact with dirt, Follow these guidelines to prevent scratches mud, or road salt. Clean aluminum parts and blemishes: regularly and follow these guidelines to avoid Wash gently using a soft sponge and plenty ●...

  • Page 98: Storing Your Vehicle

    Coat chrome pieces with rust-inhibiting oil. For more information about storage, Canada Lubricate the drive chain. P. 48 visit our website at www.honda.ca and look up ● Place your vehicle on a maintenance stand “Storage Tips” under the “Honda Warranty” in ●...

  • Page 99: Transporting Your Vehicle

    Transporting Your Vehicle Transporting Your Vehicle If your vehicle needs to be transported, it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform and motorcycle tie-down straps. Never try to tow your vehicle with a wheel or wheels on the ground.

  • Page 100: You & The Environment

    You & the Environment You & the Environment Recycle Wastes Put oil and other toxic wastes in approved Owning and riding a vehicle can be enjoyable, containers and take them to a recycling center. but you must do your part to protect the Call your local or state office of public works or environment.

  • Page 101: Vehicle Identification Number

    Vehicle Identification Number Vehicle Identification Number The VIN and engine serial number uniquely identify your vehicle and are required in order to register your vehicle. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place.

  • Page 102: Emission Control Systems

    Your vehicle engine emits combustion Compliance with the terms of the byproducts, including carbon monoxide (CO), Distributor's Warranties for Honda Motorcycle oxides of nitrogen (NOx), and hydrocarbons Emission Control Systems is necessary in order (HC). Gasoline evaporation also emits to maintain a valid emissions system warranty.
  • Page 103 Emission Control Systems Noise Emission Requirements Evaporative Emission Control System The EPA requires that vehicles built after 50 STATE (meets California) January 1, 1983 comply with applicable noise An evaporative emissions control system uses a emission standards for one year or 3,730 miles canister filled with charcoal to adsorb fuel vapor (6,000 km) after the time of purchase when from the fuel tank and carburetor while the...
  • Page 104 Emission Control Systems Fuel Permeation Emission Control Noise Emission Control System The fuel tank, fuel hoses, and fuel vapor charge TAMPERING WITH THE NOISE CONTROL hoses use fuel permeation control technologies SYSTEM IS PROHIBITED: to prevent fuel vapor emissions. Tampering with U.
  • Page 105 Emission Control Systems AMONG THOSE ACTS PRESUMED TO Problems Affecting Vehicle Exhaust CONSTITUTE TAMPERING ARE THE Emissions FOLLOWING ACTS: Have your vehicle inspected and repaired by Removal of, or puncturing the muffler, ● your dealer if you experience any of the baffles, header pipes or any other following symptoms: component which conducts exhaust gases.

  • Page 106: High Altitude Carburetor Adjustment

    High Altitude Carburetor Adjustment High Altitude Carburetor Adjustment Your engine's air-fuel mixture becomes overly rich when operated at high altitudes. Above 6,500 ft (2,000 m), a rich mixture can cause driveability problems, reduce engine performance, and increase fuel consumption. To compensate, you can have the carburetor adjusted for high altitude riding.

  • Page 107: Oxygenated Fuels

    Oxygenated Fuels Oxygenated Fuels If you accidentally fill your fuel tank with an oxygenated fuel containing higher percentages, Some conventional fuels blended with alcohol you may experience performance problems. To or an ether compound are available in some resolve the problem, have your dealer drain the locales to help reduce emissions to meet clean fuel tank and replace with the correct fuel.

  • Page 108: Authorized Manuals

    Authorized Manuals Authorized Manuals These Honda manuals are written for the professional technician. However, if you possess The Service Manual used by your the proper tools, observe the safety standards, authorized dealer is available from your Honda and are mechanically capable, you should find dealer or Helm, Inc.

  • Page 109: Warranty Coverage And Service

    Service workmanship of your Honda. Your warranty coverage does not apply to the normal wear Coverage and deterioration associated with use of the Your new Honda is covered by the following vehicle. warranties: Vehicle Limited Warranty ● Your warranty coverage is not voided if you Emission Control System Warranty ●...
  • Page 110 Warranty Coverage and Service authorized service provider caused damage to Statement on Warranty Coverage for another part of the vehicle otherwise covered Aftermarket and Recycled Parts under warranty before denying warranty The Magnuson-Moss Warranty Act, 15 U.S.C. s. coverage. Additionally, federal law allows a 2301 et seq., makes it illegal for motor vehicle manufacturer to void a motor vehicle warranty manufacturers to void a motor vehicle warranty...
  • Page 111 If you believe you have a problem with your dealership or their designated representative. vehicle, call the service department of your Honda dealer. Make an appointment for an inspection and diagnosis. You will be asked to authorize that inspection, and your dealer will return the results of the inspection.

  • Page 112: Honda Contacts

    4900 Marconi Drive Product model, year, and VIN ● Alpharetta, GA 30005-8847 Date of purchase ● Dealer name and address ● Telephone: (866) 784-1870 We will likely ask your Honda dealer to respond, or possibly acknowledge your comments directly. Website: https://powersports.honda.com/ contact-us...
  • Page 113 Your Honda Dealer HondaCare Protection Plan to extend almost ® The service department of your Honda dealer all of your warranty coverage. offers trained personnel to perform regular maintenance and unexpected repairs. It has the Your Honda dealer can also supply information...

  • Page 114: Reporting Safety Defects

    However, NHTSA cannot become involved in individual problems between you, your dealer, or American Honda Motor Co., Inc.
  • Page 115 If you believe that your vehicle has a defect which could cause a crash or Mailing Address: could cause injury or death, you should Transport Canada - ASFAD immediately inform Honda Canada Inc. 330 Sparks Street and you may also inform Transport Ottawa, ON Canada.

  • Page 116: Specifications

    Specifications Main Components ■ Displacement 9.1 cu-in (149 cm Overall length 81.7 in (2,075 mm) Bore x stroke 2.26 x 2.28 in (57.3 x 57.8 mm) Overall width 31.9 in (810 mm) Compression ratio 9.5 : 1 Overall height 44.5 in (1,130 mm) Unleaded gasoline Fuel Wheelbase...
  • Page 117 After capacity 1.3 US qt (1.2 L) Tire size disassembly Rear 110/90-17 M/C 60P Recommended Tire type Bias-ply, tube Honda DOT 3 or DOT 4 Brake Fluid brake fluid Front CST C-6559F Recommended Recommended Tire Rear CST C-6559 drive chain...
  • Page 118 Specifications Bulbs ■ Headlight 12 V-60/55 W Brake light/Taillight 12 V-21/5 W Front turn signal 12 V-21 W × 2 Rear turn signal 12 V-21 W × 2 License plate light 12 V-5 W Fuses ■ Main fuse 15 A Other fuse 7.5 A Torque Specifications...
  • Page 119 Information Record Engine No. Color Label & Code Owner's Name Address City/State Phone Dealer's Name Address City/State Phone Service Manager...
  • Page 120 California Proposition 65 Warning WARNING: Operating, servicing and maintaining a passenger vehicle or off-highway motor vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.
  • Page 121 31KRHQ20 © 2024 Honda Motor Co., Ltd. Printed in Mexico 00X31-KRH-Q200 All Rights Reserved...

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