Installation Of Control Panel - Cooper Kyle Form 4C Installation Instructions Manual

Kyle ® Type Form 4C Recloser Control Front Panel Replacement Kit KME4-701
Installation of Form 4C Control
Panel
CAUTION: Control damage. De-energize both
ac and dc power prior to removing or installing
any internal connections or circuit boards in the con-
trol. Failure to comply can result in damage to the con-
trol.
CAUTION: Equipment damage. Always wear a
grounding wrist strap to control static electricity before
handling circuit boards. Failure to use this strap may
result in circuit board damage.
Refer to Figure 4 for part locations. The view may differ
slightly for different versions of the Form 4C control.
1. Install the new Form 4C Control panel by sliding it
onto the control cabinet hinge pins and reconnecting
the door link.
2. Reconnect the cable plug to board socket P2 using
the cable clamp hardware that was removed during
the disassembly process.
3. Connect the cable plug to socket P12 on the power
supply board. Use the cable clamps on the back
panel to secure the cable.
Tie Wraps
Trip Test
Accessory
Form 4C Control
Panel Assembly
KME4-148
Figure 4.
Correct panel ground strap routing.
6
Plastic Cable Clamp
Connector Cable Assembly
(Optional I/O)
Groundwire and #8
Nut and Lockwasher
P4
Plastic Spiral
Elastic Stop Nuts
Cable Wrap
4. Connect the cable plug to socket P7 on the standard
I/O board.
5. If the control is equipped with a optional I/O board,
connect the kit cable KME4-203 to the optional I/O
board socket P15 and the CPU board socket P4.
Note: If the control does not have the optional I/O board,
discard KME4-203 cable assembly.
T241.1
6. Use the ty-wraps and spiral wrap to bundle the panel
control cable and optional I/O cable KME4-203 (if
installed).
7. Use cable clamp hardware included with the kit to
secure the cable assembly to the front control panel
(Figure 4).
T253.1
8. Make sure the panel ground wire is routed under the
cable and secured to the back plate.
9. Use the cable clamps and ty-wraps inside the cabinet
to secure the panel cables to the control cabinet wall.
10. Visually inspect the control cabinet for damaged or
unconnected cables or wires. Make sure cable rout-
ings are as shown in Figure 4 and Figure 5 before
proceeding.
11. If desired, install the the Trip Test Accessory.
Instructions are included with the accessory.
12. Program and test the installed kit. Refer to
Programming and Testing the Installed Kit section
of this manual.
Fiber-Optic Digital
Communications Accessory
P2
P15
P6
P7
Door-Stop Link
Battery Connector
P12
P19
P8
Control Cable
Receptacle