Nordson Seal Sentry 10 Series Customer Product Manual
Nordson Seal Sentry 10 Series Customer Product Manual

Nordson Seal Sentry 10 Series Customer Product Manual

Bead detection system

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Seal Sentryr Series 10
Bead Detection System
Customer Product Manual
P/N 321 289D
02
This equipment is regulated by the European
Union under WEEE Directive 2002/96/EC).
See www.nordson.com for information about
how to properly dispose of this equipment.
NORDSON CORPORATION • DULUTH, GEORGIA • USA
www.nordson.com

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  • Page 1 Bead Detection System Customer Product Manual P/N 321 289D This equipment is regulated by the European Union under WEEE Directive 2002/96/EC). See www.nordson.com for information about how to properly dispose of this equipment. NORDSON CORPORATION • DULUTH, GEORGIA • USA www.nordson.com...
  • Page 2 Shaftshield, SheetAire, Smart, SolidBlue, Spectral, Spectronic, SpeedKing, Spray Works, Summit, Sure Brand, SureSeal, Sure Wrap, Swirl Coat, Tempus, ThruWave, Trade Plus, Trak, TrueBlue, Ultra, Ultrasmart, Universal, Vantage, Vista, Web Cure, and 2 Rings (Design) are trademarks of Nordson Corporation. Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners’...
  • Page 3: System Overview

    Seal Sentryr Series 10 Bead Detection System Safety WARNING: Allow only qualified personnel to WARNING: Turn off the system power switch perform the procedures described in this and disconnect the power cord from the power manual. source before disassembling the unit for service. WARNING: The system must be properly grounded and fused according to its rated consumption.
  • Page 4: General Information

    System Overview (contd.) Photo Trigger Trigger must be set to activate during bead detection process. Trigger must be set to activate on the next product AFTER the last bead passes under the bead sensor. Installation must not provide more than one trigger signal per product.
  • Page 5: System Components

    System Components Inspect the Components 1. Control unit 3. Bead sensor cable 5. Ship-with kit 2. Bead sensor 4. Photo trigger (extension cable not shown) 65-SVC10-MA-01 Issued 2/10...
  • Page 6: Specifications

    Specifications Input: 85−260 VAC, 3A, 1 phase, 50/60 Hz Relay contact output rating maximum: 4A, 230 VAC Minimum bead size: 1.5 mm @ 20 m/min (0.06 in. @ 66 ft/min) Maximum line speed: 300 m/min with a 60 mm bead (1,000 ft/min, 2.4 in. bead) Bead sensor: Infrared Fault output:...
  • Page 7: Installation

    Installation 1. Inventory and inspect the system components. 2. Mount the control unit next to or on the packaging 10−50 mm (0.4-2 in.) machine. 3. Mount the bead sensors. No closer than 10 mm (0.4 in.) to the substrate 5739253A No farther than 50 mm (2 in.) from the substrate Set the target area to be viewed between...
  • Page 8 Installation (contd.) 4. Mount the trigger. The trigger must: detect the product before the first bead sensor detects the first bead 5739260A not detect the next product before the last bead sensor finishes detecting the last bead, not trigger more than once on the same product 5739255A Bead Sensors...
  • Page 9 6. Open the control unit cabinet and connect the input power. 85-260 VAC, 3A, 1∅ PE = Ground 1234 N = Neutral L = Line Input 85−260 VAC 7. Connect the warning or other device to the control unit relay output. 4 amps maximum 230 VAC maximum 1234...
  • Page 10: Initial Settings

    Programming Initial Settings 1. Configure the fault output relay for the type of contact action required. Position 1 (Down) = Normally Open Position 2 (Up) = Normally Closed 5739237A 2. Select the number of photo triggers installed with DIP-Switch Position 4. ON = 1 photo trigger OFF = 2 photo triggers 5739238A...
  • Page 11 3. Set the duration of the alarm. 5739239A Table -1 Alarm-output Software SS Version 1.1 Alarm Duration Dip Switch Position 1 Dip Switch Position 2 Dip Switch Position 3 1 second 2 seconds 4 seconds 8 seconds 16 seconds 32 seconds 34 seconds 128 seconds Table -2 Alarm-output Software SS Version 1.12...
  • Page 12: Controls And Indicators

    Programming (contd.) Table -3 Alarm-output Software SS Version 2.0 (P/N 377 359) Alarm Duration Dip Switch Position 1 Dip Switch Position 2 Dip Switch Position 3 100 ms 200 ms 1 second 2 seconds 3 seconds 4 seconds 5 seconds 6 seconds Controls and Indicators 5739258A...
  • Page 13 Programming for a New Adhesive Pattern − Dynamic Calibration 1. Start production line and adjust bead size and Product Flow placement to desired specifications. 5739281A 2. Turn the system power switch ON. System is in IDLE mode. 50% light blinks. 5739272A 3.
  • Page 14 Changing Fault Threshold 1. Press ALARM key for 2 seconds. System can either be in RUN or IDLE mode. Active bead sensor light is ON. 2. Press RUN/IDLE key to select the desired threshold level. Percentage lights activate, indicating the level 5739262A selected.
  • Page 15: Daily Operation

    Operation Daily Operation 1. When inspection is not required, press RUN/IDLE IDLE key to deactivate system. 5739274A 2. When inspection is required, press RUN/IDLE key ACTIVE to activate system. 5739275A 3. For maintenance, turn system power OFF. 5739272A General Maintenance Clean Clean bead sensor lens with mild agent once every day/shift or as required.
  • Page 16: Troubleshooting

    Troubleshooting Use the following guidelines to identify any problems that occur during operation. Problem Possible Cause Corrective Action No LED Reading Blown fuse Replace. Damaged cable Faulty sensor No product inspection System not in RUN mode Verify that Button 1 (RUN/IDLE) is in RUN position.
  • Page 17: Parts List

    Parts List Part Number Description 377051 Control Unit, Seal Sentry t Series 10 377052 Bead Sensor, Seal Sentry t Series 10 377066 Extension cable, bead sensor, 1 m, straight connector 377067 Extension cable, bead sensor, 1.5 m, straight connector 377068 Extension cable, bead sensor, 3 m, straight connector 313783 Extension cable, bead sensor, 5 m, straight connector...
  • Page 18 Wiring and Electrical Power Supply Keypad Circuit Board +24 VDC Fuse +24 VDC 20− Pin Cable 1 2 3 SR 1 PE N L PE N L L1 N 18 − Pin Cable L L1 N Bus Board Power Switch 5739277A B1−B4 Bead Sensor (Female/Front) SR 1...
  • Page 19 Wiring and Electrical (contd..) Bead Sensor 100 % Output Signal Bead Sensor Alarm Threshold Trigger Active Trigger Active (Product Length) (Product Length) Bead Sensor 100 % Output Signal Alarm Bead Sensor Threshold Trigger Active Trigger Active (Product Length) (Product Length) 5739273A Graphic explanation of “Threshold”...
  • Page 20 65-SVC10-MA-01 Issued 2/10...
  • Page 21: Ec Declaration Of Conformity

    The product specified conforms to the directives and standards described above. Technical File Contact: Dieter Ziesmer Nordson Engineering GmbH Lilienthalstrasse 6 Peter Lambert, Vice President Adhesives Dispensing Systems 21337 Lueneburg GERMANY Date: 10/June/2010 Nordson Corporation S 28601 Clemens Road S Westlake, Ohio DOC025R3...

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