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SuperDroid Robots IG52-DB Assembly And Operation Manual

Heavy duty enclosed robot
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IG52-DB Heavy Duty Enclosed Robot
Assembly and Operation
The IG52-DB Enclosed is a rugged and powerful robot platform. Make it RC or use it with sensors
and a microcontroller to make it autonomous/semi-autonomous.
Images shown may not be an exact representation of the robot's features listed in this document

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Summary of Contents for SuperDroid Robots IG52-DB

  • Page 1 IG52-DB Heavy Duty Enclosed Robot Assembly and Operation The IG52-DB Enclosed is a rugged and powerful robot platform. Make it RC or use it with sensors and a microcontroller to make it autonomous/semi-autonomous. Images shown may not be an exact representation of the robot’s features listed in this document...
  • Page 2 IG52-DB Heavy Duty Enclosed Robot Contents Mechanical Assembly ..............................4 Electrical Assembly ..............................10 Operation ..................................12 General Terms................................13 SuperDroid Robots, Inc Contact 224 Technology Park Lane (919) 557-9162 Fuquay Varina, NC 27526 SDR@SDRobots.com www.SuperDroidRobots.com Revised: February 8, 2019...
  • Page 3 IG52-DB Heavy Duty Enclosed Robot Figure 1: Exploded view sketch SuperDroid Robots, Inc Contact 224 Technology Park Lane (919) 557-9162 Fuquay Varina, NC 27526 SDR@SDRobots.com www.SuperDroidRobots.com Revised: February 8, 2019 Page 3 of 13...

  • Page 4: Mechanical Assembly

    IG52-DB Heavy Duty Enclosed Robot Mechanical Assembly 1. Mount the motors as shown in Figure 2, with the motor spacer plate between the motor and the chassis. Make sure to use Loctite on the screws. Once the motor is mounted, the small sprockets can be mounted on the motor shaft.
  • Page 5 IG52-DB Heavy Duty Enclosed Robot Figure 4: Sprocket with key installed 3. Measure, cut, and install the chain using the chain cutting instructions listed below. 4. At this point, the side slot covers can be mounted. 5. Mount the batteries with the provided hardware. Foam is included if needed for a tight fit. Simply stick it to the underside of the battery bracket before bolting down.
  • Page 6 IG52-DB Heavy Duty Enclosed Robot Figure 5: Chain layout 8. The easiest way to cut the chain is with a chain breaker tool, illustrated in Figure 6. Figure 6: Chain breaker tool 9. Alternatively, clamp the chain in a vise and grind/file the ends of the pins down. Then drive the pin through the chain.
  • Page 7 IG52-DB Heavy Duty Enclosed Robot Figure 7: Chain Cutting Setup Figure 8: Chain grinding/breaking SuperDroid Robots, Inc Contact 224 Technology Park Lane (919) 557-9162 Fuquay Varina, NC 27526 SDR@SDRobots.com www.SuperDroidRobots.com Revised: February 8, 2019 Page 7 of 13...
  • Page 8 IG52-DB Heavy Duty Enclosed Robot Figure 9: Chain Link removal 10. Install the master link as shown in Figure 10. 11. Repeat for the other four wheels. Figure 10: Master Link Installation SuperDroid Robots, Inc Contact 224 Technology Park Lane...
  • Page 9 IG52-DB Heavy Duty Enclosed Robot Mounting Electrical Components 12. Mount batteries using battery brackets and hardware provided. Use foam tape on the bracket and underneath the battery to ensure a snug fit. 13. Measure a place on the chassis to mount the switch. The rear plate of the chassis is a good place for it Make sure that it is mounted low enough that it doesn’t interfere with the lid.

  • Page 10: Electrical Assembly

    IG52-DB Heavy Duty Enclosed Robot Electrical Assembly Figure 11: Assembled Robot SuperDroid Robots, Inc Contact 224 Technology Park Lane (919) 557-9162 Fuquay Varina, NC 27526 SDR@SDRobots.com www.SuperDroidRobots.com Revised: February 8, 2019 Page 10 of 13...
  • Page 11 IG52-DB Heavy Duty Enclosed Robot For electrical assembly please follow the schematic below: Figure 12: IG52 Motor Wiring Schematic For additional support on wiring, soldering, and crimping, please read the following support pages: Electric Motor Hookup Support Electric Power Hookup Support...

  • Page 12: Operation

    IG52-DB Heavy Duty Enclosed Robot Figure 13: Motor Wiring and Motor Controller Circuit Operation 1. Before powering on the robot make sure it is up on blocks so the wheels can spin freely. Occasionally some or all of the wheels start as soon as the motor controller gets power. In this case the settings of the motor controller need to be changed.

  • Page 13: General Terms

    2. SuperDroid Robots, Inc. makes no representations as to the fitness of its products for specific uses. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS HEREBY EXCLUDED.