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Install the Kit
1. Install the solenoid (7), positioning the wires so they
will not interfere with the clip (C). Secure with the
clip (C) and screws (D). Torque to 100 in-lb (11.3
N•m). See F
. 3. Connect the solenoid cable to the
IG
connector on the underside of the module (1). See
F
. 1.
IG
2. Install the reed switch sensor (5) and secure with
the screw (6) and o-ring (13). See F
the sensor cable to the connector on the underside
of the module (1). See F
3. Install the DataTrak
(G) with two screws (4). See F
4. Tuck the sensor wires and solenoid wires under the
strain relief in the DataTrak
module to the housing (2) with two screws (3).
5. Reinstall the air valve cover (B) with one screw,
positioning the wires in the notch of the housing (2).
6. Install the new cover (8).
7. Reconnect the air line to the motor.
See the NXT air motor manual 311238 for complete
DataTrak instructions.
Check for Proper Assembly
See the NXT air motor manual 311238 for setup
mode instructions.
1. Enable runaway
Graco recommends setting runaway to 60.
2. Run the air motor at a speed slower than the
runaway limit.
3. Check for proper reed switch operation.
a. The DataTrak pump icon should match the
movement of the air motor piston.
b. The Grand Totalizer and Batch Totalizer should
increase by 1 for every air motor cycle.
311486E EN
. 3. Connect
IG
. 1.
IG
™
housing (2) to the air valve
. 3.
IG
™
module (1). Install the
and set the runaway limit.
4. Check for proper runaway operation.
a. After 5 consecutive cycles of the air motor
running faster than the runaway limit, the
DataTrak should stop the air motor and display
the runaway diagnostic screen.
b. Follow the runaway reset instructions in the
NXT air motor manual 311238.
c. After resetting, turn on the air supply. The air
motor should run.
d. Shut off the air.
5. Configure the DataTrak as needed. See the NXT air
motor manual 311238 for all DataTrak operation
instructions.
Replace Battery or Fuse
WARNING
WARNING
WARNING
WARNING
To reduce the risk of fire and explosion, the
battery and fuse must be replaced in a
non-hazardous location. Follow all instruc-
tions in the NXT air motor manual.
Use only an approved replacement battery,
and an approved fuse (see NXT air motor
manual). Use of an unapproved battery or
fuse will void Graco's warranty and Intertek
and Ex approvals.
Installation
3
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