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Summary of Contents for CEA MATRIX 420 E
- Page 1 Operator’s manual READ CAREFULLY CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S.p.A. C.so E. Filiberto, 27 - 23900 Lecco - Italy Tel. ++39.0341.22322 - Fax ++39.0341.422646 Cas. Post. (P.O.BOX) 205 E-mail: cea@ceaweld.com - web: www.ceaweld.com...
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Page 2: Table Of Contents
ENGLISH Description Introduction Description Powerful, compact, and light-weight - thanks to the innova- tive digital welding control the MATRIX 420-4200 units are the Technical data highest performance and most technically advanced electrode welding generators you can find. Usage limits (IEC 60974-1) Built according to the very latest IGBT based inverter tech- How to lift up the machine nology, these DC power sources thanks to their excellent arc... -
Page 3: Technical Data
• This generator also conforms to all the standards and direc- NOTE: These hoisting and transportation devices conform to tives in force in the European Community. European standards. Do not use other hoisting and transpor- tation systems. Technical data Open the packaging The general technical data of the system are summarized in table 1. -
Page 4: Electrode Welding (Mma)
Table 2 shows the capacity values that are recommended for fuses in the line with delays. Table 2 MATRIX 420-4200 Model E / E-MG Input power @ I 17,4 Delayed fuse (I @ 100%) Duty cycle @ 40% (40°C) Mains cable Length Section Ground cable... -
Page 5: Tig Welding
WELDING PARAMETERS Example: Table 3 shows some general indications for the choice of elec- For electrode diameter 4 mm trode, based on the thickness of the parts to be welded. The I = 50 × (4 - 1) = 50 × 3 = 150A values of current to use are shown in the table with the respec- tive electrodes for the welding of common steels and low-grade TIG welding... -
Page 6: Optional
GENERATOR As these systems are completely static, proceed as follow: • Periodic removal of accumulated dirt and dust from the inside of the generator, using compressed air. Do not aim the air jet directly onto the electrical components, in order to avoid damaging them. -
Page 7: Meaning Of Graphic Symbols On Machine
IGBT •8 Lower primary IGBT •9 Fan motor •10 Main primary transform- White er (start) •11 Main primary transformer (end) •12 Remote current poten- Blue tiometer •13 Primary rectifier •14 Capacitors PCB (MATRIX 420 E-MG) Yellow Green •15 Booster board •16 Digital interface PCB •17 Inverter PCB •18 Auxilia- Brown ry transformer •19 Current transducer •20 Thermostat on the secondary... -
Page 8: Wiring Diagram
Wiring diagram 2101FA22... - Page 9 Κατάλογος ανταλλακτικών ΔΙΑΒΑΣΤΕ ΠΡΟΣΕΚΤΙΚΑ ПЕРЕД НАЧАЛОМ РАБОТЫ Список запасных частей ВНИМАТЕЛЬНО ПРОЧТИТЕ ИНСТРУКЦИЮ CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S.p.A. C.so E. Filiberto, 27 - 23900 Lecco - Italy Tel. ++39.0341.22322 - Fax ++39.0341.422646 Cas. Post. (P.O.BOX) 205 E-mail: cea@ceaweld.com - web: www.ceaweld.com...
- Page 10 MATRIX MATRIX Pos. Descrizione Description 4200 434696 434696 Maniglia Handle 439360 439404 Pannello rack con adesivo "MATRIX" Rack panel with "MATRIX" sticker 438888 438888 Manopola senza indice Ø29mm Ø29mm Knob without index 352373 352373 Pannello frontale Front panel 403614 403614 Attacco rapido Quick connection 419050...
- Page 11 MATRIX MATRIX Pos. Descrizione Description 4200 449499 449499 Piastra superiore Upper plate 427667 427667 Filtro EMC EMC Filter 413541 413541 Cablaggio ausiliario Auxiliary wiring 455508 455508 Raddrizzatore primario Primary rectifier 486380 486380 Motore ventilatore Fan motor 466144 466144 Piastra supporto motore ventilatore Fan motor support plate 404935 404935...
- Page 12 MATRIX MATRIX Pos. Descrizione Description 4200 435760 435760 Interruttore alimentazione Mains switch 481919 481919 Trasformatore ausiliario Auxiliary transformer 481407 481407 Trasformatore Transformer 481952 481952 Trasduttore di corrente Current transducer 413619 413619 Cablaggio trasduttore di corrente Current transducer wiring 418872 418872 Condensatore di protezione Protection capacitor 240231...
- Page 13 Primary inverter assembly Scheda condensatori (solo per Capacitors PCB (only for 377157 377157 Matrix 420-4200 E-MG) Matrix 420-4200 E-MG) 352374 352374 Visiera pannello frontale Front rack transparent visor 468725 468725 Logo CEA pannello frontale Logo CEA sticker for front panel...
- Page 14 IT Ordinazione dei pezzi di ricambio PT Encomenda das peças de reposição Per la richiesta di pezzi di ricambio indicare chiaramente: Ao pedir as peças de substituição indique claramente: 1) Il numero di codice del particolare 1) O número de código da peça 2) Il tipo di impianto 2) O tipo de equipamento 3) La tensione e la frequenza che rileverete dalla targhetta...
- Page 15 Operator’s manual READ CAREFULLY CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S.p.A. C.so E. Filiberto, 27 - 23900 Lecco - Italy Tel. ++39.0341.22322 - Fax ++39.0341.422646 Cas. Post. (P.O.BOX) 205 E-mail: cea@ceaweld.com - web: www.ceaweld.com...
- Page 16 • MX 28 fitted on the MATRIX 2800 E - MATRIX 2800 E-MG welding machines. TIG welding • MX 42 fitted on the MATRIX 420 E - MATRIX 420 E-MG - MATRIX 4200 E - MATRIX 4200 E-MG welding machine. Creating and memorising automatic welding points...
- Page 17 VOLTS (V) at the quick connections for the device. machine’s positive and negative poles. The standard, preset settings for the CEA do not activate the • When the HOT START LED is on the nu- VRD function on the welding machine and so this LED is nor-...
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Page 18: Switching On The Welding Machine And Initial Screen
• C00-02.06 indicates the version of WELDING CURVES Switching on the welding installed. machine and initial screen MMA welding (Electrode) 1) Start the welding machine by pushing the switch on the rear panel to position I. 2) The welding machine carries out a short MACHINE CHECK 1) Start the welding machine by pushing the switch on the (all the LEDs switch on and off, one at a time, following a rear panel to position I. -
Page 19: Tig Welding
4) To improve the quality of the welding the following acces- 3) Turn the ENCODER Knob (E) until the DISPLAY shows sory functions are available that relate to the MMA weld- the CURRENT VALUE at which you wish to weld. ing process selected: •... -
Page 20: Recalling Automatic Welding Points
2) To SAVE the JOB simply push the WELDING PROCESS Recalling automatic welding points SELECTION Key (T1) again until the DISPLAY reads “StO” for about 1 second, which confirms that the JOB To recall a JOB saved previously: has been saved and then the automatic point chosen (for 1) Enter JOB mode by holding the DISPLAY SELECTION key example: A08). -
Page 21: Accessory Functions
During welding the VRD LED turns RED, which does not indi- 4) Hold the SELECT FUNCTION (T2) key down to confirm cate any malfunction on the welding machine, but that the VRD the choice made previously. device has been deactivated to allow welding. Accessory functions “Energy saving”... -
Page 22: Error And Protection Conditions
This is activated when the power supply voltage to the equipment is less than: • 320 V (MATRIX 2700 E - MATRIX 2800 E - MATRIX 2800 E-MG - MATRIX 420 E - MATRIX 420 E-MG - MATRIX 4200 E - MATRIX 4200 E-MG) E0.3... - Page 23 CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S.p.A. C.so E. Filiberto, 27 - 23900 LECCO - ITALY Cas. Post. (P.O. BOX) 205 Tel. +39 0341 22322 - Fax +39 0341 422646 cea@ceaweld.com www.ceaweld.com ISO 9001: 2008...
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