CEA MATRIX 3000 AC/DC R Operator's Manual
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CEA MATRIX 3000 AC/DC R Operator's Manual

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Operator's manual
READ CAREFULLY
CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S.p.A.
C.so E. Filiberto, 27 - 23900 Lecco - Italy
Tel. ++39.0341.22322 - Fax ++39.0341.422646
Cas. Post. (P.O.BOX) 205
E-mail: cea@ceaweld.com - web: www.ceaweld.com

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Summary of Contents for CEA MATRIX 3000 AC/DC R

  • Page 1 Operator’s manual READ CAREFULLY CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S.p.A. C.so E. Filiberto, 27 - 23900 Lecco - Italy Tel. ++39.0341.22322 - Fax ++39.0341.422646 Cas. Post. (P.O.BOX) 205 E-mail: cea@ceaweld.com - web: www.ceaweld.com...

  • Page 2: Table Of Contents

    Interfacing accessories (optional) MATRIX 3000 AC/DC - MATRIX 3000 AC/DC R TIG welding Using the most modern IGBT based inverter technology, the three- phase TIG generator with high frequency MATRIX 3000 AC/DC...

  • Page 3: Usage Limits (Iec 60974-1)

    • TIG MATRIX 3000 AC/DC R - Excellent TIG welding characteristics. • Suitable for use on all robotic systems. - High frequency arc striking of TIG welding, precise and effi- • Optional “RoboMAT 1” interface that handles all process start/ cient even from long distance.

  • Page 4: Open The Packaging

    • Use class “S” means that the equipment can be used in condi- tions subject to heightened electrical shock. Table 2 MATRIX 3000 AC/DC MATRIX 2200 AC/DC MATRIX 3000 AC/DC R Model Input power @ I Delayed fuse (I @ 100%) Duty cycle @ X% (40°C)

  • Page 5: Interfacing Accessories (Optional)

    FIG. A Interfacing accessories (optional) “RoboMAT 1” analogue / digital robot interface Fitted on the back of the MATRIX 3000 AC/DC R welding machine (Pos. 1, Fig. B). “RoboMAT 1” analogue / digital robot interface connection cable - Cutting robot or for automatic...

  • Page 6: Tig Welding

    TIG welding In the TIG process welding is achieved by melting the two metal 2) Switch the welding machine on by moving the power supply pieces to be joined, with the possible addition of material from the switch to I (Pos. 6, Fig. A). outside, using an arc ignited by a tungsten electrode.

  • Page 7: Electrode Welding (Mma)

    PART TO BE WELDED Table 4 The part to be welded must always be connected to ground in or- WELDING THICKNESS (mm) Ø ELECTRODE (mm) der to reduce electromagnetic emission. Much attention must be 1,5 ÷ 3 afforded so that the ground connection of the part to be welded 3 ÷...

  • Page 8: Optional

    WARNING: When using the machine for TIG welding it is OBLIGA- 2) Check that the power cable is perfectly connected to the plug TORY to use the kit for simultaneously use – CEA code n° 460056. and the supply switch...

  • Page 9: Meaning Of Graphic Symbols On Machine

    Meaning of graphic symbols on machine Connector for the remote control Power supply switch System for use in environments with increased risk Warning! of electroshock Product suitable for free circulation in the European Fast coupling TIG torch gas tube Community Before using the equipment you should carefully Danger! High voltage read the instructions included in this manual...

  • Page 10: Wiring Diagram (Matrix 2200 Ac/Dc)

    Wiring diagram (MATRIX 2200 AC/DC)
  • Page 11 2101WA31...

  • Page 12: Wiring Diagram (Matrix 3000 Ac/Dc - Ac/Dc R)

    Wiring diagram (MATRIX 3000 AC/DC - AC/DC R) MTA 30 3000...
  • Page 13 2101WB09...

  • Page 14: Key To The Electrical Diagram

    •1 •2 •3 •4 •5 •6 •7 •8 •9 •10 •11 •12 •13 •14 •15 •16 •17 •18 •19 •20 FCTA L1-2 •21 •22 •23 •24 •25 •26 •27 •28 •29 •30 S-AI S-INT DIG •31 •32 •33 •34 •35 •36 •37 •38...
  • Page 15 Lista ricambi LEGGERE ATTENTAMENTE Spare parts list READ CAREFULLY CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S.p.A. C.so E. Filiberto, 27 - 23900 Lecco - Italy Tel. ++39.0341.22322 - Fax ++39.0341.422646 Cas. Post. (P.O.BOX) 205 E-mail: cea@ceaweld.com - web: www.ceaweld.com...
  • Page 16 Manopola senza indice Ø29mm Ø29mm Knob without index 468191 Adesivo logo CEA Ø20mm CEA logo sticker Ø20mm 352452 Pannello frontale senza adesivo logo CEA Ø20mm Front panel without CEA logo sticker Ø20mm 403611 Attacco rapido Quick connection 403635 Attacco rapido gas...
  • Page 17 MATRIX 2200 Pos. Descrizione Description AC/DC 377094 Scheda filtro EMC EMC filter PCB 413538 Cablaggio scheda filtro EMC EMC filter PCB wiring 413536 Cablaggio ausiliario Auxiliary wiring 286036 IGBT "Dual Boost Chopper" "Dual Boost Chopper" IGBT 286038 IGBT "Full Bridge" "Full Bridge"...
  • Page 18 MATRIX 2200 Pos. Descrizione Description AC/DC 431331 Piedino d'appoggio Foot 404933 Basamento Base 352944 Isolamento dinse Dinse Insulation 449495 Telaio metallico interno Internal metallic frame 463217 Staffa fissaggio trasformatore Transformer support 481402 Trasformatore Transformer 240234 Induttore Inductor 240232 Induttanze PFC PFC inductors 239995 Trasformatore HF...
  • Page 19 Manopola senza indice Ø29mm Ø29mm Knob without index 468191 Adesivo logo CEA Ø20mm CEA logo sticker Ø20mm 352452 Pannello frontale senza adesivo logo CEA Ø20mm Front panel without CEA logo sticker Ø20mm 403611 Attacco rapido Quick connection 403635 Attacco rapido gas...
  • Page 20 Auxiliary wiring Cablaggio RoboMat 1 - Matrix 3000 AC / DC R RoboMat 1 - Matrix 3000 AC / DC R Wiring 413518 (solo per MATRIX 3000 AC/DC R) (only for MATRIX 3000 AC/DC R) 478867 Termistore circuito primario Primary circuit thermistor...
  • Page 21 Elettrovalvola gas Gas solenoide valve 404912 Basamento Base 377152A Scheda interfaccia digitale Digital Interface PCB 454150 Encoder Encoder Scheda isolamento interfaccia per automazione Robotic interface isulation PCB 377170 (solo per MATRIX 3000 AC/DC R) (only for MATRIX 3000 AC/DC R)
  • Page 22 IT Ordinazione dei pezzi di ricambio EN Ordering spare parts Per la richiesta di pezzi di ricambio indicare chiaramente: To ask for spare parts clearly state: 1) Il numero di codice del particolare 1) The code number of the piece 2) Il tipo di impianto 2) The type of device 3) La tensione e la frequenza che rileverete dalla targhetta...
  • Page 23 Operator’s manual READ CAREFULLY CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S.p.A. C.so E. Filiberto, 27 - 23900 Lecco - Italy Tel. ++39.0341.22322 - Fax ++39.0341.422646 Cas. Post. (P.O.BOX) 205 E-mail: cea@ceaweld.com - web: www.ceaweld.com...
  • Page 24 ENGLISH Control panel Editing the maximum and minimum limits for welding parameters Introduction Creating and memorising automatic welding points Displaying the software version installed PROGRAMMED and/or MANUAL welding Electrode welding (MMA) Calling up saved programs TIG “AC” welding Viewing the parameters set TIG “DC”...
  • Page 25 ■ ELECTRODE DIAMETER VOLT (VOLTAGE) For TIG welding with HF ignition, it allows you to use the • The actual VOLTS (V) at the welding clamps (the relevant key to set the diameter of the tungsten electrode value displayed CANNOT BE CHANGED OR used, and/or to change it using the ENCODER knob, in REGULATED).
  • Page 26 ■ PULSE PEAK current duration T When using one of the 3 TIG welding processes, it makes it pos- WARNING: This can only be programmed when SLOW pulsa- sible to set one of the 4 pulsation modes available on the welding tion is activated.

  • Page 27: Displaying The Software Version Installed

    • PRINCIPAL welding CURRENT I Displaying the software 2200 AC/DC 3000 AC/DC version installed 10 ÷ 180 A 10 ÷ 250 A The MATRIX AC/DC are fitted with a digital control with software on board defined in the factory. This software is subject to contin- uous evolution and improvement.
  • Page 28 4) SELECTING THE WAVE SHAPE SOFT TIG By pushing the WAVE (T3) button the operator can choose Sinusoidal wave: ensures a gentle, soft arc with limited noise, the best wave shape for their welding needs, from the 4 wave ideal for average thicknesses and butt welding. shapes included: WARNING: switched on and steady.
  • Page 29 5B) BALANCING the AMPLITUDE of the CURRENT (I) (-50÷+20) 5C) BALANCING (BALANCE PLUS) It is possible to adjust the amplitude of the current (I) while the It is possible to adjust the time (t) and amplitude of the cur- electrode stays in place independently, using positive or neg- rent (I) while the electrode stays in place simultaneously and ative values, guaranteeing perfect control of penetration and independently, using positive or negative values, guarantee-...

  • Page 30: Tig "Dc" Welding

    TIG “DC” welding TIG “AC and LIFT DC” welding with the SPOT WELDING function on 1) Start the welding machine by turning the power supply switch to position I. 1) Start the welding machine by turning the power supply switch 2) Press the WELDING PROCESS SELECTION Key (T7) and to position I.

  • Page 31: Tig Hf Dc Welding With Tack Function Active And Single Coldtack Point

    TIG HF DC welding with TACK function TIG HF DC welding with TACK function active and single ColdTack point active and Multi-ColdTack function Innovative TIG HF DC tack weld device that makes it possible to The Multi-ColdTack function can be used for cold tacking in quick do precise, safe tack welding with very little heat applied.

  • Page 32: Tig "Ac And Dc" Welding - Welding Parameters

    SLOPE UP duration (0,0 ÷ 5,0 sec) TIG “AC and DC” welding PRINCIPAL welding CURRENT I - Welding parameters 2200 AC/DC 3000 AC/DC • The MATRIX AC/DC can be configured in the following 2 ways: TIG DC 5 ÷ 220 A 5 ÷...
  • Page 33 PEAK CURRENT I PULSATION FREQUENCY f 2200 AC/DC 3000 AC/DC 2200 AC/DC - 3000 AC/DC TIG DC 5 ÷ 220 A 5 ÷ 300 A FAST 0,5 ÷ 500 Hz TIG AC DYNAMIC TIG 5 ÷ 220 A 5 ÷ 300 A To exit the setting phase, hold the WELDING PARAMETERS SE- SPEED TIG 5 ÷...

  • Page 34: Welding Parameters With Pulse Mode And Cycle Welding Mode Active (Cycle Led On)

    2D) SYN PULSE LEVEL PEAK CURRENT I TIG pulse welding with synergic setting of parameters. 2200 AC/DC 3000 AC/DC WARNING: This can only be programmed when the TIG DC with TIG DC 5 ÷ 220 A 5 ÷ 300 A HF ignition or TIG DC with “Lift”...

  • Page 35: Special Configuration (Spe)

    LEVEL PEAK CURRENT I 3D - SYN PULSE + CYCLE Press the PULSE key (T5) until the requited 2200 AC/DC 3000 AC/DC pulsation is active (SYN LED on). FAST Press the WELDING MODE SELECTION key 5 ÷ 220 A 5 ÷ 300 A SLOW (T9) until the CYCLE welding mode is active PULSE...

  • Page 36: Editing The Maximum And Minimum Limits For Welding Parameters

    4) Turn the ENCODER Key (E) until the DISPLAY (D) shows FINAL welding CURRENT the following message: SPE (welder configured in SPECIAL 2200 AC/DC 3000 AC/DC mode). TIG DC 5 ÷ 220 A 5 ÷ 300 A TIG AC DYNAMIC TIG 5 ÷...

  • Page 37: Creating And Memorising Automatic Welding Points

    Creating and memorising PROGRAMMED and/ automatic welding points or MANUAL welding Once you have defined the parameters the operator requires to do PROGRAMMED WELDING their work properly, you can save them in the memory and create When the WELDING PROGRAM has been saved, the operator a WELDING PROGRAM by proceeding as follows.

  • Page 38: Viewing The Parameters Set

    3) Press and release the “PRG” PROGRAM key (T2) to call up Auxiliary functions the program number selected. 4) You can now carry out PROGRAMMED welding. “Energy saving” This function manages correct functioning of the cooling fan and Viewing the parameters set cooling equipment that only run when strictly necessary, that is: •...
  • Page 39 PLEASE NOTE: If the fault persists look for the cause of the fault and contact our technical assistance department if nec- essary. All of this is necessary to allow our technical assistance depart- ment (which must be contacted each time error messages appear on the equipment’s operator interface) to resolve prob- lems more easily, as quickly as possible and thanks to the user’s reports, also because, in the meantime the machine will not allow...
  • Page 40 CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S.p.A. C.so E. Filiberto, 27 - 23900 LECCO - ITALY Cas. Post. (P.O. BOX) 205 Tel. +39 0341 22322 - Fax +39 0341 422646 cea@ceaweld.com www.ceaweld.com ISO 9001: 2008...

This manual is also suitable for:

Matrix 2200 ac/dcMatrix 3000 ac/dc

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