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CAUTION
Use this product only at home.
Do not operate with other components not approved by the ESS systems.
(Connecting other products in parallel to Hansol Technics's products may result in abnormal operation.)
The internet connection is required to use all functions of the ESS system.
If you have a problem, please contact the installer.
The Speci cations of the product may be modi ed without prior notice to improve product quality.
CAUTION
1.
Read the manual and all other available information.
2.
Attend Hansol installation training course/s. This course/s is recommended before the distributor
Provides an ESS.
3.
Register as a Hansol installer.
4.
Be compliant with CEC accreditation requirements for grid connect systems with batteries, which
currently requires o -grid installation accreditation.
5.
Visit the installation site prior to quoting.
6.
Check that the switchboard has room, or is suitable for, additional connection/s (e.g. external meter for
ESS 3.6 model).
7.
Be aware of Dangerous Goods Class 9 regulations for transport, storage and handling of lithium
batteries.
8.
Be aware of Building Code regulations for battery installations.
9.
Read the manual again.
10.
Ensure you have the latest version of the installation manual, which can be downloaded from your
distributor's website.
ELSR722-00004 / ELSR103-00001
Scalable
ELSR722-00004: Battery Tray (ELPT362-00004) x 2
ELSR103-00001: Battery Tray (ELPT362-00004) x 3
Australia (Eng.) 11/2016. Rev1.0
All In One
Installation Manual
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Table of Contents
Related Manuals for Hansol Scalable All In One Series
Summary of Contents for Hansol Scalable All In One Series
- Page 1 Use this product only at home. Do not operate with other components not approved by the ESS systems. (Connecting other products in parallel to Hansol Technics’s products may result in abnormal operation.) The internet connection is required to use all functions of the ESS system.
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Page 2: Table Of Contents
Checking Components on the Packing List ............... 11 3.1.4 Assembling the Battery Tray ....................12 Checking for damage in Delivery ......................12 Identifying Hansol Scalable All in One ....................13 4. Installation ........................16 Selection of Installation Location ......................16 4.1.1 Possible locations for installation .................. -
Page 3: Table Of Contents
Table of Contents 5.4.1 7.2 kWh and 10.8 kWh Battery Installation ................. 30 5.4.2 Scalable (From 7.2 kWh to 10.8 kWh) ................... 31 Closing the Side Case Cover ........................34 A Method of Locking the Distribution Box (Board) ............... 36 5.6.1 AC Circuit Breaker and DC Isolator .................. - Page 4 Table of Contents 9. Problem Con rmation ....................86 General Events ............................86 9.1.1 INVERTER General Events (Warnings) .................. 86 9.1.2 System General Events (Protection) ..................89 9.1.3 BMS General Events ........................90 9.1.4 EMS/Communication Events ....................92 9.1.5 Single Fault Events ........................92 Signi cant Events ............................
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Page 5: Table Of Tables
Table of Tables Table of Tables [Table 1-1: Symbol Description] ........................3 [Table 2-1: Part Description] ..........................6 [Table 2-2: Basic Speci cations] ........................7 [Table 2-3: Maximum Outage Response Times for each System with Battery Full] ...... 8 [Table 3-1: Component Description] ......................11 [Table 4-1: Weight of All in One] ........................ - Page 6 Table of Figures Table of Figures [Figure 2-1: Connection Diagram] ........................4 [Figure 2-2: Part View of Hansol All in One] ....................6 [Figure 2-3: Back up mode (LCD)] ........................8 [Figure 3-1: Process for the enclosure package removal] ..............10 [Figure 3-2: Process for the battery package removal] ................
- Page 7 Table of Figures [Figure 5-32: L and N AC line connection method] ................. 48 [Figure 5-33: Optional Actions] ........................50 [Figure 5-34: Structure of the cable for RJ45 sleeve housing] ............. 51 [Figure 5-35: RJ45 cable clip and the groove of RJ45 sleeve housing] ..........51 [Figure 5-36: Assembling RJ45 LAN cable] ....................
- Page 8 Table of Figures [Figure 10-4: Li-Ion Battery tray (manufactured by SAMSUNG SDI)] ..........101 [Figure 10-5: PV Connector (MC4)] ......................102 [Figure 11-1: Derating Curve] ........................106 [Figure 11-2: Power e ciency curve of System] ..................106 [Figure 11-3: Power e ciency curve of PV Generation] ..............107...
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Page 9: About This Manual
It contains important safety instructions. The warranty will be void if you fail to follow the instructions in this manual. 1.2 Target Group This installation manual applies only to the Hansol Scalable All in One. 1.3 Manual Storage The user manual and installation manual can be downloaded from the product download “... - Page 10 About this Manual Number Symbol Description Direct current Alternating current Both direct and alternating current Three-phase alternating current Three-phase alternating current with neutral conductor Earth terminal Protective conductor terminal Frame or chassis terminal Refer to the operating instructions On (supply) O (supply) Equipment protected throughout by double insulation or reinforced insulation...
- Page 11 About this Manual Number Symbol Description Caution: Risk of Danger In position of a bi-stable push control Out position of a bi-stable push control Input terminal or rating Output terminal or rating Bidirectional terminal rating Caution: Risk of Electric Shock and Energy Storage Timed Discharge Caution: Risk of Hearing Damage and Wear Hearing Protection Wear hearing protection...
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Page 12: Safety
Any substitute use of this device, random change in any of its parts, and use of components other than sold or recommended by Hansol Technics will nullify the product’s guarantee. For example, Hansol Li-Ion battery energy storage should not be replaced by other manufacturer’s battery storages. -
Page 13: Safety Precautions
2. Safety 2.2 Safety Precautions CAUTION High voltages in power conditioning circuits. Lethal hazard of electric shock or serious burns. All work on the PV modules, inverters, converters, and battery systems must be carried out by quali ed personnel only. Wear rubber gloves and protective clothing (protective glasses and boots) when working on high voltage/high current systems such as INVERTER and battery systems. -
Page 14: Product Overview
The basic operating modes consist of PV generation mode, PV generation + charge/discharge mode. The operation mode of this product is automatically determined by the EMS algorithm. [Figure 2-2: Part View of Hansol All in One] Description Lithium Ion battery INVERTER &... -
Page 15: Basic Speci Cations
The PV inverter complies with the local requirements for grounding the PV inverter. ’ Hansol Technics recommends connecting and grounding the PV inverter s frame and other electricity conducting surfaces in such a way that there is continuous conduction in order to ’... -
Page 16: Fail-Safe Actions Upon Power Failure
2. Safety 2.3.3 Fail-safe actions upon power failure When a system outage occurs, the utility pole in the following gure disappears and it switches to the backup mode after 20 seconds to supply power. With 7.2 kWh, the supplied power is a maximum of 4 kW and with 10.8 kWh, a maximum of 4.98 kW. The back mode is canceled in 5 minutes after return to normal operation. -
Page 17: Package Removal And Inspection
3. Package Removal and Inspection 3. Package Removal and Inspection CAUTION Included in this box are a battery and printed circuit board, and the entire weight amounts to 105 kg. Therefore, special care must be taken in handling. Make sure to have at least two persons deliver with something like trolleys and remove the package. -
Page 18: Removing The Battery Tray Package
3. Package Removal and Inspection Open the side support on the bottom. [Figure 3-1: Process for the enclosure package removal] 3.1.2 Removing the Battery Tray Package As shown in the [Figure 3-2], remove the package for the battery tray. Open the box cover of the product. Remove the bu ers with a straight pull. -
Page 19: Checking Components On The Packing List
3. Package Removal and Inspection 3.1.3 Checking Components on the Packing List Once the product has been delivered, refer to the gure [Figure 3-3] and [Table 3-1], identify the entire components included in the package and the correct number of the quantity listed in the table. -
Page 20: Assembling The Battery Tray
[Figure 3-4: Process for the battery assembly (For 10.8 kWh System)] 3.2 Checking for damage in Delivery When opening the box that contains Hansol Scalable All in One system in it, check for any possible damage caused in transit and ensure the correct number of the components therein. -
Page 21: Identifying Hansol Scalable All In One
3. Package Removal and Inspection 3.3 Identifying Hansol Scalable All in One Attached on the enclosure of this product is the Type Label where the identity of this product is described. For safe usage, make sure that the following product information is indicated on the Type Label. -
Page 22: [Figure 3-5: Name Plate]
3. Package Removal and Inspection IEC62109-1/-2, AS62040.1.1, AS4777.2:2015, IEC62619, IEC60730-1 Annex H, IEC61000-6-2/-3, IEC61727, IEC62116 [Figure 3-5: Name Plate]... -
Page 23: [Figure 3-6: Battery Tray Label]
3. Package Removal and Inspection The product serial number is de ned as below ■ AR00500108Z11510300001C • AR: Residential Type • 0050: Output power of inverter (x0.1 kW) * • 0108: Capacity of battery (x0.1 kWh) • Z1: Factory Line •... -
Page 24: Installation
4. Installation 4. Installation 4.1 Selection of Installation Location CAUTION Danger to life due to re or explosion! Danger to life due to high voltages! Despite careful construction, a re can occur with electrical devices. Do not install the Scalable All in One on the following locations: On ammable construction materials;... -
Page 25: Possible Locations For Installation
4. Installation 4.1.1 Possible locations for installation Selecting an optimal installation location for the ESS is required for operation safety, e ciency and life of the product. This IP54 product is recommended to be installed indoor. If it is required to be installed outdoor, the place must have a roof to avoid direct sunlight, rain and snow. -
Page 26: Dimensions And Weight
4. Installation 4.1.3 Dimensions and Weight Once the 7.2/10.8 kWh All in One system has been assembled, its dimension is 1140 x 1200 x 280 mm, and its weight is approximately from 194 kg (7.2 kWh) to 239kg (10.8 kWh). The [Figure 4-1] and [Table 4-1] show the outer dimensions and the weight of the device after assembly, respectively. -
Page 27: Position (Location Selection)
4. Installation [Figure 4-2: Minimum Clearance for All in One] 4.1.6 Position (Location Selection) As shown in the [Figure 4-3], install the device on a at surface. (Front, back, left, right gradient within ±0.5°) To allow for natural ventilation, the side of the system must be kept away from the wall about 0.3m at least. -
Page 28: Mounting Instructions
4. Installation 4.2 Mounting Instructions [Figure 4-4: Spanner for fastening anchor nuts (Minimums 4ea)] [Figure 4-5: Anchor Bolt] Drill Tensile Shear Screw Drill depth capacity Capacity name Used (Min.) (Max.) (Max.) 1/2 (M12) 55 (mm) 3,200 (kgf ) 3,400 (kgf ) [Table 4-2: Speci cations for anchor bolt]... -
Page 29: [Figure 4-6: A Flat Head Driver For The Front Cover Knob (Larger Than 10 Mm)]
4. Installation Select the drill proper for speci cations for drilling speci cations. Remove the dust from the hole, then separate the nut and the washer to insert both the bolt and the cap. Set the product in place, assemble the washer and the nut to the bolt, and then use the spanner to fasten the nut (7 Nm). -
Page 30: Electrical Connections
5. Electrical Connections 5. Electrical Connections NOTICE The All in One system can be damaged by static discharge. Before you touch a component inside the All in One, ground yourself by touching PE or a grounded object CAUTION When handling with the Li-Ion Battery Tray for the All in One, you must wear the following personal protective equipment: High voltage rated rubber gloves Safety goggles or other protective eye equipment... -
Page 31: The Overview Of Electrical Connection
5. Electrical Connections 5.1 The Overview of Electrical Connection The Scalable All in One has two solar energy inputs (PV1, PV2). 3.3 kW (per string) is the maximum output for each PV input. The Grid of All in One is connected to the Grid. The Load of All in One is connected to the Home Load. -
Page 32: [Figure 5-2: Pv Connections]
5. Electrical Connections [Figure 5-2: PV connections]... - Page 33 5. Electrical Connections As shown in the [Table 5-1], the input / output power cables correspond to the AC/ DC input / output speci cations for this system. Recommended cables for the Scalable All in One Area Insulation Color code Grid/Load (L, N) 6~16 mm 600 V or more...
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Page 34: [Figure 5-3: Front Inside View]
5. Electrical Connections The [Figure 5-3] shows the overall drawing of the scalable system. Please refer to the gure of the drawing for installation and maintenance. AC_SUB [Figure 5-3: Front Inside View] [Figure 5-4: Rear Inside View]... -
Page 35: [Figure 5-5: Side View]
5. Electrical Connections [Figure 5-5: Side View] Object Part List Type PV 1 PV input 1 INVERTER PV 2 PV input 2 INVERTER DC Isolator INVERTER ESS Load Output INVERTER Grid Input INVERTER LAN Connector INVERTER Service for installation INVERTER DRM Connector INVERTER [Table 5-2: Part List]... -
Page 36: Opening The Side Case Cover
5. Electrical Connections 5.2 Opening the Side Case Cover As shown in the [Table 5-3], Scalable All in One is delivered with the side case cover attached. Remove the side case cover for electrical connections. CAUTION Never open the front case cover because it is for after-sales service only. Its high voltage and current may cause damage to your body. -
Page 37: The Overview Of The Connection Area
5. Electrical Connections 5.3 The Overview of the Connection Area The [Table 5-4] shows the inner structure of the 7.2 kWh All in One when the front case cover is removed (Section 5.1). Battery Inverter region C Battery Battery region A region B Inside Front View Inside Rear View... -
Page 38: Battery Installation
5. Electrical Connections 5.4 Battery Installation 5.4.1 7.2 kWh and 10.8 kWh Battery Installation As described in Subsection 5.2, remove the side case. [Figure 5-6: Removed Side Cover View] Prepare the battery tray to dock the battery on the main body and have at least the two persons work together because the battery weighs much. -
Page 39: [Figure 5-8: Battery Docking Description]
5. Electrical Connections When docking the battery, make sure not to leave space with main body. After docking the battery, fasten the screws to x the tray and the body. Make sure to have two persons lift the battery tray. Use a torque screwdriver of 1.4 –... -
Page 40: [Figure 5-10: Removal Of The Side Cover]
5. Electrical Connections Side cover open [Figure 5-10: Removal of the side cover] Unfasten 6 screws for the battery cover grade and remove the battery cover grade. [Figure 5-11: Removal of the battery cover grade]... -
Page 41: [Figure 5-12: Battery Tray Mounting]
5. Electrical Connections Mount the battery tray. [Figure 5-12: Battery tray mounting]... -
Page 42: [Figure 5-13: Side Cover Assembly Process 1]
5. Electrical Connections 5.5 Closing the Side Case Cover Hold the side case cover with both hands. [Figure 5-13: Side Cover Assembly process 1] Hang the product cover on the upper surface of the enclosure, then push the product cover forward to close it. Screwing Torque=1.4 Nm [Figure 5-14: Side Cover Assembly process 2]... -
Page 43: [Figure 5-15: Side Cover Assembly Process 3]
5. Electrical Connections As shown in the [Figure 5-15], use a tool such as a at driver to x the bolts into ten positions. [Figure 5-15: Side Cover Assembly process 3]... -
Page 44: [Figure 5-16: Distribution Box Connection Diagram]
5. Electrical Connections 5.6 A Method of Locking the Distribution Box (Board) The distribution board performs the following functions when it is connected to the INVERTER, the PV and the Grid. Grid block function (external) AC circuit breaker : 230 Vac, 63 A, 10 kA (short circuit current rating) DC block function;... - Page 45 5. Electrical Connections CAUTION The PV string 1 and the PV string 2 must be each connected to the distribution box terminals, as shown in the distribution board connection diagram. Make sure that the string numbers match correctly. For example do not connect a PV string 1 to a PV string 2. 5.6.1 AC Circuit Breaker and DC Isolator The circuit breaker populated on the distribution board varies depending on the installer.
- Page 46 5. Electrical Connections 5.7 Grid Switch Box Connection between Grid and System CAUTION When it is required to check the ESS system and its connected load, make sure that the Grid is disconnected. Power is supplied to the Grid Switch Box from Grid upon any failure in the ESS system. Normal indicates that the power for the load is supplied via the ESS system.
- Page 47 5. Electrical Connections NOTICE At this time, the power to the load is switched from the ESS system to the main system. If the switching occurs when the ESS system is in normal status, the following actions are sequentially taken. At this time, the system encounters no problem but the power outage happens for the switching time of the load switch from OFF to Bypass.
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Page 48: [Figure 5-17: Wiring Schematic Of Single Phase System For Australia]
5. Electrical Connections Grid Switch Box Wiring Schematic of Single Phase System for Australia [Figure 5-17: Wiring Schematic of Single Phase System for Australia] Assembling the Grid Switch Box The components of the Grid Switch Box are as follows. [Figure 5-18: Components of Grid Switch Box]... -
Page 49: [Figure 5-19: Assembling The Cable Gland]
5. Electrical Connections NOTICE Properly use the tting tools and apply the following torques as maximum values: For M4 - 1.5 Nm, for M6 - 5 Nm, for M8 - 20 Nm and for M10 - 40 Nm When securing the handle, do not tighten the screw more than required. Assemble the cable gland into the hole of the Grid Switch Box. -
Page 50: [Figure 5-21: Assembling The Wires]
5. Electrical Connections CAUTION To operate the product normally, be sure to wire according to [Figure 5-20]. Incorrect wiring may cause product malfunction. Assemble the wires according to [Figure 5-20]. [Figure 5-21: Assembling the Wires] Assemble the sealing nuts. [Figure 5-22: Assembling the Sealing nuts]... -
Page 51: [Figure 5-23: Final Assembly]
5. Electrical Connections The nal assembly is as follows [Figure 5-23: Final assembly] Close the upper part of the Grid Switch Box and tighten the embedded screws. [Figure 5-24: Assembling the Upper Part] Information The screws in the upper part are already embedded in each hole. -
Page 52: [Figure 5-25: Assembling The Rubber Seal]
5. Electrical Connections Assemble the rubber seal after aligning with the groove of the shaft. [Figure 5-25: Assembling the Rubber Seal] Assemble the knob after aligning with the groove of the shaft and tighten it with an embedded screw. [Figure 5-26: Assembling the Knob] Information The screw is already embedded in the knob. -
Page 53: [Figure 5-27: Final Assembly]
5. Electrical Connections The nal assembly of the Grid Switch Box is as follows. [Figure 5-27: Final Assembly]... -
Page 54: [Figure 5-28: Pv Connector (Female) And Pv Line (Male)]
5. Electrical Connections 5.8 A Connecting Method of DC and AC Line Refer to the [Figure 5-28] for the PV module connection. The lead wire coming from the PV module is connected to the distribution box. For the structure of the distribution box, refer to subsection 5.7. -
Page 55: [Figure 5-30: Connection Of System For Oating Solar Array, Load And Grid]
5. Electrical Connections [Figure 5-30: Connection of system for oating solar array, load and grid] The Male product is connected to the lead wire coming from the distribution box in the PV side, and the Female part is attached to the All in One system. The two products are properly docked when connected together. - Page 56 5. Electrical Connections We recommend the cable composed of two power cords and one PE cord and have insulation cover which contains all three cords as in the gure. Each cord shall be 6 mm the diameter of the cable shall be approximately 18 mm .
- Page 57 5. Electrical Connections 5.8.1 Mounting Move housing over cable Prepare conductor Insert prepared conductors (with screw connections: tighten screws, torque 2 Nm (17.7 lbf-in) ) NOTE Due to cold ow, extreme temperatures or temperature variations may have a detrimental e ect on the strain relief. NOTE on Releasing Crimp Connections Insert screwdriver (see detail) Open latch by screwdriver...
- Page 58 5. Electrical Connections Options [Figure 5-33: Optional Actions] CAUTION Observe minimum bending radius of the cable (see illustration)! Ensure the connector is not exposed to external forces (e.g. pull on the cable) Through capillary forces, water in the sealing area of the cable gland can enter the connectors.