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Parker P33 Integration Manual

Safety exhaust valve
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P33 Safety Exhaust Valve
Integration Guide
FRL-SIF-120_EU

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Summary of Contents for Parker P33

  • Page 1 P33 Safety Exhaust Valve Integration Guide FRL-SIF-120_EU...

  • Page 2: Table Of Contents

    Offer of Sale The items described in this document are hereby offered for sale by Parker Hannifin Corporation, its subsidiaries or its authorized distributors. This offer and its acceptance are governed by the provisions stated on the separate page of this document entitled “Offer of Sale”.

  • Page 3: Pulse Testing

    Parker Pneumatic Introduction Parker offers a variety of safety valves for use in various safety functions such as safe exhaust, safe cylinder, return, and safe load holding/stop. This document focuses specifically on valves that use sensors to provide feedback to a safety control system for external monitoring.

  • Page 4: Exhaust Rate

    3.86 7.30 9.93 11.11 14.63 Exhaust Sound Pressure Level The P33 Safety Exhaust Valve has a sound pressure level of 88dB* *dB is based on faulted condition, average and peak at 30 psi. Parker Hannifin Corporation Pneumatic Division Europe www.parker.com/pde...

  • Page 5: Soft Start

    The necessary setting is dependent upon the number of turns, inlet pressure, and downstream volume to be filled by the valve. P33 Series Soft Start Adjustment - Flow vs Number of Turns and Inlet Pressure Soft Start Adjustment Guide (Turns Versus Input Pressure)
  • Page 6 P33 Safety Exhaust Valve Parker Pneumatic Pressure Sensor Option An optional pressure sensor can be purchased for the P33 safety valve. The pressure sensor MPS-P34G-PCI is 1/8 BSPP male with M8 Male electrical connection and mates directly to the valve. Features •...

  • Page 7: Sensors

    Parker Pneumatic General Operation Guide (Schematics) The Parker P33 schematic shows patented cross flow technology. Solid state pressure sensors are used in this design (in place of mechanical switches). The red box highlights the optional soft start in the unit.
  • Page 8 Parker Pneumatic General Operation Guide (Wiring) The P33 valve is available with various wiring options for both the solenoid cable and the sensor cable. For example, the following model number is wired internally with the DB wiring option: Model Number: P33TB16DBEN This means the valve in this example is wired with the D solenoid configuration and the B Sensor configuration.
  • Page 9 • If FLT light is flashing and either or both solenoid lights are ON it indicates the monitoring logic is not properly detecting this fault. The P33 unit should be powered down and monitoring logic reviewed and re- tested before putting into operation again.

  • Page 10: Operation

    Synchronous operation occurs when both sets of valve internals shift within 150 msec of each other. Failure of the valve to shift synchronously leads to a fault in the P33 valve. This could happen for a variety of reasons, such as: •...
  • Page 11 Parker Pneumatic Monitoring of the Valve The P33 valve is equipped with feedback pressure sensors that must be monitored by the user’s external safety control monitoring system to detect any fault condition within the valve. Sensor feedback should always agree with the solenoid actuating signals.

  • Page 12: Monitoring Logic

    Test Procedure for Valve Operation and External Monitoring Logic NOTE: This test procedure should only be performed with a P33 valve that is known to be functioning properly. If basic valve function is in question, please refer to Section 8 of the Product Operating Instructions for the Valve Test Procedure.
  • Page 13 Integration Guide FRL-SIF-120_EU P33 Validation Parker Pneumatic Test Procedure – De-Actuation Fault Monitoring (with Fault Latching) NOTE: These test procedures required fault simulation. It will be necessary to induce faults electrically by disabling one solenoid or the other at different times, which may require special test cabling in order to complete the test procedure.

  • Page 14: Integration Guide (Safe Relay With Standard Plc For Cat 3 Pl D)

    Integration Guide FRL-SIF-120_EU Safe Relay with Standard PLC Parker Pneumatic Integration Guide (Safe Relay with Standard PLC) (for applications requiring Cat 3 PL d) Parker Hannifin Corporation Pneumatic Division Europe www.parker.com/pde...

  • Page 15: Rockwell (440R)

    (IN1 and IN2) or L12 Single Wire Safety Input Automatic/Manual (IN1 or IN2) and L12 14, 24 Safety Outputs - OSSD (IN1 and IN2) and L12 34, 44 Safety Outputs - OSSD for Capacitive Loads Parker Hannifin Corporation Pneumatic Division Europe www.parker.com/pde...
  • Page 16 K1 K2 24V Com Monitored Reset Connections Momentary PLC Output Normally-Open Push Button Processor 1756-OB16 1769-OB8 1746-OB4 Contactor 1734-OB2 Monitoring 1793-OB4 CI, DI, DIS, or SI CI, DI, DIS, or SI 24V DC Com Parker Hannifin Corporation Pneumatic Division Europe www.parker.com/pde...
  • Page 17 Safety Relay B3 A3 – In 0 In 1 In 2 In 3 BLUE A2 WHITE A4 BLACK Solenoid Solenoid M12 Pinouts for P33 RESET Sol 2 Sol 1 Pressure Sensors – – 1 Brown 2 White B4 BLACK 3 Blue...

  • Page 18: Schmersal (Srb)

    • Examples include with and without pin outs and valve schematic Generic Connection Example for Schmersal SRB-E-201ST (from Schmersal Catalog): Safety inputs Safety outputs Signalling outputs Clock outputs Processing Power The same schematic is used, but with 4 dual inputs for P/N SRB-E-204ST Parker Hannifin Corporation Pneumatic Division Europe www.parker.com/pde...
  • Page 19 Out 1 Safety Relay B3 A3 – In 0 In 1 In 2 In 3 BLUE A2 WHITE A4 BLACK RESET M12 Pinouts for P33 Solenoid Solenoid RESET Sol 2 Sol 1 Pressure Sensors 1 Brown 2 White – –...

  • Page 20: Siemens (Sirius 3Sk1112)

    Initiating a reaction upon detection of faults. For the 3SKI products described in this guide, this concerns evaluation units for safety functions. Reacting (actuators): Switching off the hazard by means of downstream actuators. Parker Hannifin Corporation Pneumatic Division Europe www.parker.com/pde...
  • Page 21 PL e/Cat 4 in accordance with ISO 13849-1 or SILCL 3 in accordance with IEC 62061 with units that have semiconductor outputs, this wiring is only possiple from E02/V1.1.0. PL e/Cat 4 in accordance with ISO 13849-1 or SILCL 3 in accordance with IEC 62061. Parker Hannifin Corporation Pneumatic Division Europe www.parker.com/pde...
  • Page 22 Integration Guide FRL-SIF-120_EU Siemens 3SK1112 Parker Pneumatic Siemens Wiring Schematic with Dual Output to Interface to Safety Exhaust Valve 0V - + 24V M12 Pinouts for P33 Sol 2 Sol 1 A4 BLACK A3 BLUE SOL 1 1 Brown A2 WHITE...
  • Page 23 24v + - 0v B1 BROWN B5 GREY Safety Relay B3 A3 BLUE Reset A2 WHITE A4 BLACK M12 Pinouts for P33 Out0 Out1 Solenoid Solenoid – Sol 2 Sol 1 RESET 1 Brown Pressure...

  • Page 24: Integration Guide (Programmable Safe Relay For Cat 4 Pl E)

    Integration Guide FRL-SIF-120 Parker Pneumatic Integration Guide (Programmable Safe Relay) (for applications requiring Cat 4 PL e) Parker Hannifin Corporation Pneumatic Division Europe www.parker.com/pde...

  • Page 25: Omron (G9Sp)

    • 4 PNP Sourcing Safe Outputs • 4 PNP Sourcing Standard Outputs • 4 Unique Test Pulses Omron GG9SP-N10S - No Test Pulse on Sensors Safety I/O Terminal Settings Safety I/O Terminal Settings Parker Hannifin Corporation Pneumatic Division Europe www.parker.com/pde...
  • Page 26 Integration Guide FRL-SIF-120_EU Omron G9SP-N10S Parker Pneumatic Omron G9SP-N10S - Test Pulse on Sensors Safety I/O Terminal Settings Safety I/O Terminal Settings Parker Hannifin Corporation Pneumatic Division Europe www.parker.com/pde...
  • Page 27 IF sensor discrepancy error OR loss of pressure error OR system pressure error THEN reset So0 = So1 = 0 Errors must be reset only after maintenance acknowledgement * Programs provided in this integration guide are for reference only. These programs have not been certified or tested unless stated otherwise. Parker Hannifin Corporation Pneumatic Division Europe www.parker.com/pde...

  • Page 28: Pilz Pnoz

    24V 0V output Power Configurable Input input/output IM16 IM18 I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 I14 I15 IM17 IM19 5-Pin 1 Brown 2 White 3 Blue 4 Black 5 Grey Parker Hannifin Corporation Pneumatic Division Europe www.parker.com/pde...
  • Page 29 Integration Guide FRL-SIF-120_EU Pilz PNOZ Parker Pneumatic Pilz Wiring Schematic (without sensor test pulse) to Interface to Safety Exhaust Valve M12 Pinouts for P33 +24V I8 IM0 IM16 T0M20 B3 BLUE I9 IM1 IM17 T1M21 IM18 T2M22 I10 IM2 I11 IM3...

  • Page 30: Rockwell Guardmaster (440C-Cr30)

    00 01 02 03 04 05 06 07 08 09 10 11 Input Terminal Block Input/Output Terminal Block A1 A2 12 13 14 15 16 17 18 19 20 21 Configured for 3mA Typical Pulse Test Output 24 Common Parker Hannifin Corporation Pneumatic Division Europe www.parker.com/pde...
  • Page 31 Each time the reset button is pressed, the output turns ON momentarily and then turns OFF. The CR30 Safety relay detects the short circuit with the XOR logic in the LL2A function block. This block allows either the Feedback_OK or Feedback_Fault to turn on the output devices, but not both signals. Parker Hannifin Corporation Pneumatic Division Europe www.parker.com/pde...
  • Page 32 Parker Pneumatic Rockwell Wiring Schematic (without sensor test pulse) to Interface to Safety Exhaust Valve This schematic shows an example of an e-stop circuit for reference only. +24V M12 Pinouts for P33 RESET B3 BLUE B1 BROWN SW 1 B2 WHITE...
  • Page 33 Rockwell 440C-CR30 Parker Pneumatic Rockwell Wiring Schematic (without sensor test pulse) to Interface to Safety Exhaust Valve This schematic shows an example of an e-stop circuit for reference only. M12 Pinouts for P33 +24V RESET B3 BLUE B1 BROWN SW 1...

  • Page 34: Integration Guide (Safe Plc I/O For Cat 4 Pl E)

    Integration Guide FRL-SIF-120_EU Parker Pneumatic Integration Guide (Safe PLC I/O) (for applications requiring Cat 4 PL e) Parker Hannifin Corporation Pneumatic Division Europe www.parker.com/pde...

  • Page 35: Molex / Brad

    P5 - +24 VDC (Outputs Power) OUTPUT 8x FEMALE M12 5P A-CODE P1 - 24V DC (UL) P2 - Safe Output (even) P3 - OV (Output Poer) P4 - Safe Output (odd) P5 - OV (Output Power) Parker Hannifin Corporation Pneumatic Division Europe www.parker.com/pde...
  • Page 36 Integration Guide FRL-SIF-120_EU Molex Brad Harsh IO Parker Pneumatic TCDEC-8B4P Wiring Diagram M12 Pinouts for P33 Sol 2 Sol 1 SOL 1 1 Brown 2 White SOL 2 3 Blue 4 Black 5 Grey With this schematic it is possible to achieve up to category 4 PL e if properly implemented.
  • Page 37 IF sensor discrepancy error OR loss of pressure error OR system pressure error THEN reset O0 = O1 = 0 Errors must be reset only after maintenance acknowledgement * Programs provided in this integration guide are for reference only. These programs have not been certified or tested unless stated otherwise. Parker Hannifin Corporation Pneumatic Division Europe www.parker.com/pde...

  • Page 38: Rockwell Armorblock Guard (1732Es-Ib8Xob8)

    5 - Out Common 1 - Output Power 2 - Input Power 3 - Input Common 4 - Output Common 1 - Output Power 2 - Input Power 3 - Input Common 4 - Output Common Parker Hannifin Corporation Pneumatic Division Europe www.parker.com/pde...
  • Page 39 Integration Guide FRL-SIF-120_EU Rockwell 1732ES-IB8XOB8 Parker Pneumatic Rockwell 1732ES-IB8X0B8 Wiring Schematic (from Rockwell Catalog) to Interface to Safety Exhaust Valve I0/1 O0/1 M12 Pinouts for P33 B3 BLUE B1 BROWN B2 WHITE B5 GREY B4 BLACK Sol 2 Sol 1...

  • Page 40: Rockwell Armorblock Guard (1732Es-Ib8Xobv4)

    5 - Test Output 0 1 - Output Power 2 - Input Power 3 - Input Common 4 - Output Common 1 - Output Power 2 - Input Power 3 - Input Common 4 - Output Common Parker Hannifin Corporation Pneumatic Division Europe www.parker.com/pde...
  • Page 41 FRL-SIF-120_EU Rockwell 1732ES-IB8XOBV4 Parker Pneumatic Rockwell 1732ES-IB8X0BV4 Wiring Schematic (from Rockwell Catalog) to Interface to Safety Exhaust Valve I0/1 O0/1 M12 Pinouts for P33 Sol 1 Sol 2 SOL 1 1 Brown 2 White SOL 2 3 Blue 4 Black 5 Grey With this schematic it is possible to achieve up to Cat 4 PL e if properly implemented.

  • Page 42: Rockwell Point Guard (1734-Ob8S / 1734-Ib8S)

    Pulse Test Output Test Output 1 Test Output 1 Mode Pulse Test Output Test Output 2 Test Output 2 Mode Power Supply Output Test Output 3 Test Output 3 Mode Power Supply Output Parker Hannifin Corporation Pneumatic Division Europe www.parker.com/pde...
  • Page 43 Integration Guide FRL-SIF-120_EU Rockwell 1734-OB8S or 1734-OBV2S Parker Pneumatic Rockwell 1734-OB8S with 1734-IB8S wiring schematic to interface to Safety Exhaust Valve 1734-OB8S 1734-IB8S M12 Pinouts for P33 COM (blu) I0 (brn) T0 (wht) I1 (gry) T1M (blk) To 1734-OB8S Sol 2...
  • Page 44 IF sensor discrepancy error OR loss of pressure error OR system pressure error THEN reset O0 = O1 = 0 Errors must be reset only after maintenance acknowledgement * Programs provided in this integration guide are for reference only. These programs have not been certified or tested unless stated otherwise. Parker Hannifin Corporation Pneumatic Division Europe www.parker.com/pde...

  • Page 45: Siemens (Et200Pro)

    (P3) (M3) 2L+ M L+ M L+ M Sensor contacts are mechanically coupled. Wiring diagram for each of two relays parallel at one F-DO of the 4/8 F-DI/4 F-DO DC24V/2A PROFIsafe electronic module. Parker Hannifin Corporation Pneumatic Division Europe www.parker.com/pde...
  • Page 46 Integration Guide FRL-SIF-120_EU Siemens ET200PRO Safe Parker Pneumatic Siemens Wiring Schematic for ET200PRO Safe to Interface to Safety Exhaust Valve I0/1 O0/1 M12 Pinouts for P33 Sol 1 Sol 2 SOL 1 1 Brown 2 White SOL 2 3 Blue...

  • Page 47: Siemens Simatic S7

    Part Number: Simatic S7 Functional Safety Rating: Cat 4, PL e • Uses Terminals • Customer will have colored wires • Central or IO modules • Examples include with and without pin outs and valve schematic Parker Hannifin Corporation Pneumatic Division Europe www.parker.com/pde...
  • Page 48 F-DQ DC DQa.0 DQa.0 DQa.1 DQa.1 DQa.2 DQa.2 DQa.3 DQa.3 ∼ Application 3: Wiring external contactors: Parallel connected between P and M F-DQ DC DQa.0 DQa.0 DQa.1 DQa.1 DQa.2 DQa.2 DQa.3 DQa.3 ∼ Parker Hannifin Corporation Pneumatic Division Europe www.parker.com/pde...
  • Page 49 Integration Guide FRL-SIF-120_EU Siemens Simatic S7 Parker Pneumatic Siemens Wiring Schematic Safe Output without Sensor Test Pulse Version AC to Interface to Safety Exhaust Valve M12 Pinouts for P33 0V - + 24V B3 BLUE B1 BROWN B2 WHITE Dlb 0...
  • Page 50 Integration Guide FRL-SIF-120_EU Siemens Simatic S7 Parker Pneumatic Siemens Wiring Schematic Safe Output with Sensor Test Pulse to Interface to Safety Exhaust Valve M12 Pinouts for P33 0V - + 24V B1 BROWN B5 GREY B3 BLUE B2 WHITE Dlb 0...

  • Page 51: Turck (Tbpn)

    (safe shutdorn via FSO0 possible) IOL, IO-Link port 1 IOL, IO-Link port 2 (safe shutdown via FSO1 possible) F-Address Rotary coding switch for address setting for PROFIsafe (F-address setting) Ethernet 1 Ethernet 2 Functional earth Parker Hannifin Corporation Pneumatic Division Europe www.parker.com/pde...
  • Page 52 • Category 4 / PL e according to EN ISO 13849-1 DXP8 FSO0 FDI0/1 (intern) DXP9 DXP10 FDI2/3 DXP11 IO-Link Port 1 DI12 (C/Q) FDX4/5 DXP13 IO-Link Port 2 DI14 (C/Q) FSO1 FDX6/7 (intern) DXP15 Parker Hannifin Corporation Pneumatic Division Europe www.parker.com/pde...
  • Page 53 Integration Guide FRL-SIF-120_EU Turck TBPN-L1-FDIO1-2IOL Parker Pneumatic Turck Wiring Schematic TBPN-L1-FDIO1-2IOL to Interface to Safety Exhaust Valve O4/5 I0/1 M12 Pinouts for P33 Sol 1 Sol 2 A4 BLACK SOL 1 1 Brown 2 White 3 Blue SOL 2 A2 WHITE...
  • Page 54 HU – Hungary, Budaörs Tel: +27 (0)11 961 0700 Tel: +36 23 885 470 parker.southafrica@parker.com parker.hungary@parker.com © 2018 Parker Hannifin Corporation. All rights reserved. FRL-SIF-120_EU 11/2018 EMEA Product Information Centre Free phone: 00 800 27 27 5374 (from AT, BE, CH, CZ, DE, DK, EE, ES, FI, FR, IE, IL,...

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