Table Of Contents; Contents - EWM Drive 4 Basic S D200 Operating Instructions Manual

Contents

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1 Contents .................................................................................................................................................. 3
2 For your safety ....................................................................................................................................... 6
2.1 Notes on the use of these operating instructions .......................................................................... 6
2.2 Explanation of icons ....................................................................................................................... 6
2.3 Part of the complete documentation .............................................................................................. 7
3 Intended use ........................................................................................................................................... 8
3.1 Applications .................................................................................................................................... 8
3.2 Use and operation solely with the following machines .................................................................. 8
3.3 Documents which also apply ......................................................................................................... 9
3.3.1
3.3.2
3.3.3
3.3.4
4 Machine description - quick overview .............................................................................................. 10
4.1 Front view / side view from left .................................................................................................... 10
4.2 Rear view / side view from right ................................................................................................... 12
5 Design and function ............................................................................................................................. 13
5.1 Transport and installation ............................................................................................................ 13
5.1.1
5.1.2
5.1.3
5.1.4
5.1.5
5.1.6
5.2 MIG/MAG welding ........................................................................................................................ 19
5.2.1
5.2.2
5.2.3
5.2.4
5.2.5
5.2.6
5.3 MMA welding or gouging ............................................................................................................. 25
5.3.1
5.4 Remote control ............................................................................................................................. 25
6 Maintenance, care and disposal ......................................................................................................... 26
6.1 General ........................................................................................................................................ 26
6.2 Cleaning ....................................................................................................................................... 26
6.2.1
6.3 Maintenance work, intervals ........................................................................................................ 27
6.3.1
6.3.2
6.3.3
6.4 Disposing of equipment ............................................................................................................... 28
099-005592-EW501
16.07.2018
Warranty ......................................................................................................................... 9
Declaration of Conformity ............................................................................................... 9
Service documents (spare parts and circuit diagrams) .................................................. 9
Calibration/Validation ..................................................................................................... 9
Ambient conditions ....................................................................................................... 13
5.1.1.1 In operation ................................................................................................... 13
5.1.1.2 Transport and storage ................................................................................... 13
Welding torch cooling system ....................................................................................... 14
5.1.2.1 Approved coolants overview ......................................................................... 14
5.1.2.2 Maximal hose package length ...................................................................... 14
Notes on the installation of welding current leads ........................................................ 15
Stray welding currents .................................................................................................. 16
Intermediate hose package connection ....................................................................... 16
Shielding gas supply (shielding gas cylinder for welding machine) ............................. 18
5.1.6.1 Pressure regulator connection ...................................................................... 18
5.1.6.2 Gas test ......................................................................................................... 18
5.1.6.3 Purge hose package ..................................................................................... 19
Prepare Euro torch connection ..................................................................................... 19
Welding torch connection ............................................................................................. 20
Wire feed ...................................................................................................................... 21
5.2.3.1 Open the protective flap of the wire feeder ................................................... 21
5.2.3.2 Inserting the wire spool ................................................................................. 21
5.2.3.3 Changing the wire feed rollers ...................................................................... 22
5.2.3.4 Inching the wire electrode ............................................................................. 22
5.2.3.5 Spool brake setting ....................................................................................... 24
Standard MIG/MAG torch ............................................................................................. 24
MIG/MAG special-torches ............................................................................................ 24
5.2.5.1 Switching between Push/Pull and intermediate drive ................................... 24
Welding task selection .................................................................................................. 24
Welding task selection .................................................................................................. 25
Dirt filter ........................................................................................................................ 26
Daily maintenance tasks .............................................................................................. 27
Monthly maintenance tasks .......................................................................................... 27
Annual test (inspection and testing during operation) .................................................. 27
Notes on the use of these operating instructions
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