REXROTH IndraDrive HCQ02 Project Planning Manual
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REXROTH IndraDrive HCQ02 Project Planning Manual

REXROTH IndraDrive HCQ02 Project Planning Manual

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Electric Drives
and Controls
Hydraulics
Rexroth IndraDrive
Drive Controllers
HCQ, HCT
Project Planning Manual
Linear Motion and
Assembly Technologies
Pneumatics
Service
R911324185
Edition 03

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Summary of Contents for REXROTH IndraDrive HCQ02

  • Page 1 Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth IndraDrive R911324185 Edition 03 Drive Controllers HCQ, HCT Project Planning Manual...
  • Page 2 © Bosch Rexroth AG 2012 This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be re‐ produced or given to third parties without its consent.

  • Page 3: Table Of Contents

    I/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Table of Contents Table of Contents Page System Presentation...................... 7 Drive System with Rexroth IndraDrive HCQ02, HCT02 ................ 7 Drive Controllers HCQ02, HCT02......................9 Type Code............................11 1.3.1 HCQ02............................... 11 1.3.2 HCT02............................... 12 Firmware...............................
  • Page 4 II/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Table of Contents Page Transport and Storage.......................... 33 4.2.1 Transport of the Components......................33 4.2.2 Storage of the Components....................... 33 Installation Conditions........................... 34 4.3.1 Ambient and Operating Conditions....................34 4.3.2...
  • Page 5 DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG III/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Table of Contents Page 6.17 X26, Engineering Interface........................77 6.18 X81 and X82, Digital Outputs....................... 79 6.19 X83 ... X86, Digital Inputs........................80 6.20 Shield Connection..........................82 6.20.1 Shield Connection Motor Cable......................82 6.20.2...
  • Page 6 IV/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Table of Contents Page 11.3.3 Ground Connections........................110 11.3.4 Installing Signal Lines and Signal Cables..................111 11.3.5 General Measures of Radio Interference Suppression for Relays, Contactors, Switches, Chokes and Inductive Loads..........................
  • Page 7 DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG V/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Table of Contents Page Service and Support....................137 Index.......................... 139...
  • Page 8 VI/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT...

  • Page 9: System Presentation

    Rexroth IndraDrive Drive Controllers HCQ, HCT System Presentation System Presentation Drive System with Rexroth IndraDrive HCQ02, HCT02 Drive System Rexroth IndraDrive C with 4‑Axis Converter HCQ02 1 … 4 Motors (1: Powerful main drive; 2–4: Secondary drives) 24V supply Transformer (optional)
  • Page 10 8/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT System Presentation Drive System Rexroth IndraDrive C with 3‑Axis Converter HCT02 1 … 4 Motors (1: Powerful main drive; 3–4: Secondary drives) 24V supply Transformer (optional) Fuses HCT02 3-axis converter...

  • Page 11: Drive Controllers Hcq02, Hct02

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 9/145 Rexroth IndraDrive Drive Controllers HCQ, HCT System Presentation Drive Controllers HCQ02, HCT02 Main Features Fig.1-3: View of a Drive Controller ● Multi-axis converter (HCQ02, HCT02) in flat type of construction with forced-ventilated cooling ● Degree of protection IP20 ●...
  • Page 12 10/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT System Presentation Property HCQ02 HCT02 EtherNet Engineering Port ■ sercos III Master Port ■ Master communication Embedded PC ■ Multi-protocol EtherNet PROFIBUS Inputs / outputs Digital inputs Thereof probes...

  • Page 13: Type Code

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 11/145 Rexroth IndraDrive Drive Controllers HCQ, HCT System Presentation Type Code 1.3.1 HCQ02 Fig.1-5: Type Code HCQ02 The figure illustrates the basic structure of the type code. Our sales representative will help you with the current status of availa‐...

  • Page 14: Hct02

    12/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT System Presentation 1.3.2 HCT02 Fig.1-6: Type Code HCT02 The figure illustrates the basic structure of the type code. Our sales representative will help you with the current status of availa‐...

  • Page 15: Operator Panels

    Observe the contents of the documentations relevant to your drive system (see chapter "Documentations"). This documentation provides information on ● the project planning of Rexroth IndraDrive systems ● considering the components – HCQ02 –...

  • Page 16: Documentations

    14/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT System Presentation 1.6.3 Documentations Drive Systems, System Components Drive Systems with Multi-Axis Drive Controllers Title Kind of documentation Part number Document typecode R911… Rexroth IndraDrive Project Planning Manual DOK-INDRV*-HCQ-T+HMQ-T-...

  • Page 17: Control Unit

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 15/145 Rexroth IndraDrive Drive Controllers HCQ, HCT System Presentation Control Unit Title Kind of documentation Part number Document typecode Rexroth IndraMotion MTX micro R911… DOK-MTXMIC-… Easy setup for Standard Turning and Commissioning Manual EASY*******-COxx-EN-P 332281 Milling Machines...
  • Page 18 16/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT...

  • Page 19: Important Directions For Use

    Drive controllers have to be programmed before commissioning to ensure that the motor executes the specific functions of an application. Drive controllers of the Rexroth IndraDrive line have been developed for use in single- and multi-axis drive and control tasks.

  • Page 20: Inappropriate Use

    ● Furthermore, Drive controllers may not be used in applications which have not been expressly authorized by Rexroth. Please carefully follow the specifications outlined in the general Safety Instructions! Components of the Rexroth IndraDrive system are products of category C3 (with limited availability) according to IEC 61800‑3.

  • Page 21: Safety Instructions For Electric Drives And Controls

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 19/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Safety Instructions for Electric Drives and Controls Safety Instructions for Electric Drives and Controls Definitions of Terms Application Documentation Application documentation comprises the entire documentation used to in‐ form the user of the product about the use and safety-relevant features for configuring, integrating, installing, mounting, commissioning, operating, main‐...

  • Page 22: General Information

    You must follow these safety instructions. ● Rexroth is not liable for damages resulting from failure to observe the safety instructions. ●...

  • Page 23: Hazards By Improper Use

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 21/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Safety Instructions for Electric Drives and Controls gy". If this is not the case, they are excluded. Functional safety is a safe‐ ty concept in which measures of risk reduction for personal safety de‐...
  • Page 24 22/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Safety Instructions for Electric Drives and Controls ● Risk of burns by hot housing surfaces! ● Risk of injury by improper handling! Injury by crushing, shearing, cutting, hitting! ●...

  • Page 25: Instructions With Regard To Specific Dangers

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 23/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Safety Instructions for Electric Drives and Controls Instructions with Regard to Specific Dangers 3.3.1 Protection Against Contact With Electrical Parts and Housings This section concerns components of the electric drive and con‐...

  • Page 26: Protective Extra-Low Voltage As Protection Against Electric Shock

    Protective extra-low voltage is used to allow connecting devices with basic in‐ sulation to extra-low voltage circuits. On components of an electric drive and control system provided by Rexroth, all connections and terminals with voltages between 5 and 50 volts are PELV ("Protective Extra-Low Voltage") systems.

  • Page 27: Protection Against Dangerous Movements

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 25/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Safety Instructions for Electric Drives and Controls 3.3.3 Protection Against Dangerous Movements Dangerous movements can be caused by faulty control of connected motors. Some common examples are: ● Improper or wrong wiring or cable connection ●...

  • Page 28: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting

    26/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Safety Instructions for Electric Drives and Controls ● Additionally secure vertical axes against falling or dropping after switch‐ ing off the motor power by, for example, – mechanically securing the vertical axes, –...

  • Page 29: Protection During Handling And Mounting

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 27/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Safety Instructions for Electric Drives and Controls ● Do not touch hot surfaces of, for example, braking resistors, heat sinks, supply units and drive controllers, motors, windings and laminated cores! ●...

  • Page 30: Protection Against Pressurized Systems

    28/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Safety Instructions for Electric Drives and Controls Environmental protection and disposal! The batteries contained in the product are considered dangerous goods during land, air, and sea transport (risk of explosion) in the sense of the legal regula‐...
  • Page 31 DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 29/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Safety Instructions for Electric Drives and Controls WARNING In case of non-compliance with this safety instruction, death or serious injury could occur. CAUTION In case of non-compliance with this safety instruction, minor or moderate in‐...
  • Page 32 30/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT...

  • Page 33: General Data And Specifications

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 31/145 Rexroth IndraDrive Drive Controllers HCQ, HCT General Data and Specifications General Data and Specifications Acceptance Tests and Approvals Declaration of Conformity Declarations of conformity confirm that the components comply with the valid EN standards and EC directives. If required, our sales representative can provide you with the declarations of conformity for components.
  • Page 34 The motors are listed by UL ("Underwriters Laboratories Inc.®"). You can find the evidence of certification on the Internet under http://www.ul.com under "Certifications" by entering the file number or the "Company Name: Rexroth". ● UL standard: UL 1004-1 ● standard:...

  • Page 35: Transport And Storage

    For the IEC product standard used, the corresponding Chinese GB standard must exist. For the drive components by Rexroth described in this documentation, certifi‐ cation is not required at present, thus they are not CCC certified. Negative certifications will not be issued.

  • Page 36: Installation Conditions

    34/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT General Data and Specifications Installation Conditions 4.3.1 Ambient and Operating Conditions Check that the ambient conditions, in particular the control cabi‐ net temperature, are complied with by calculating the heat levels in the control cabinet.

  • Page 37: Control Cabinet Design And Cooling

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 35/145 Rexroth IndraDrive Drive Controllers HCQ, HCT General Data and Specifications Description Symbol Unit Value Derating vs. installation altitude: With installation altitudes h > h and higher, nenn the available performance data is reduced by factor f...
  • Page 38 36/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT General Data and Specifications Possibilities of Heat Dissipation Closed control cabinet with Closed control cabinet with Control cabinet with fan Closed control cabinet with air circulation heat exchanger air conditioning unit...
  • Page 39 DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 37/145 Rexroth IndraDrive Drive Controllers HCQ, HCT General Data and Specifications Control Cabinet Ventilation (Sche‐ matic Diagram) Control cabinet Air outlet opening Heat discharge Device in control cabinet Control cabinet fan Filter at air intake opening Fig.4-8:...

  • Page 40: Mounting Position

    Mounting Position G1 4.3.4 Compatibility With Foreign Matters All Rexroth controls and drives are developed and tested according to the state-of-the-art technology. As it is impossible to follow the continuing development of all materials (e.g. lubricants in machine tools) which may interact with the controls and drives, it cannot be completely ruled out that any reactions with the materials we use might occur.

  • Page 41: Control Voltage (24V Supply)

    Max. output power: 10000 VA The data in the table below generally apply to the 24V supply of the devices of the Rexroth IndraDrive range. For other data, such as power consumption and inrush currents, see the technical data of the respective device.
  • Page 42 40/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT...

  • Page 43: Technical Data Of The Components

    5.1.1 Brief Description, Use and Design Brief Description The compact multi-axis converters HCQ02 are part of the Rexroth IndraDrive C product range and are used to operate one powerful axis and three auxili‐ ary axes. The different types are used as follows: Type HCQ02.1E-W0025-A-03-…...

  • Page 44: Mechanical System And Mounting

    42/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Technical Data of the Components UL Data Ambient and Operating Conditions - UL Ratings Sym‐ Description Unit HCQ02.1E-W0025-_-03 X5.1 X5.2 X5.3 X5.4 Short circuit current rating (UL) SCCR A rms...
  • Page 45 DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 43/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Technical Data of the Components Description Symbol Unit HCQ02.1E-W0025-_-03 Capacitance against housing 2 x 470 Average sound pressure level (ac‐ dB (A) Less than 70 curacy class 2) at P...

  • Page 46: Basic Data Power Section Hcq02

    44/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Technical Data of the Components Property damage due to temperatures higher NOTICE than 105 ℃! Observe the indicated minimum distances! Above the devices there may only be such materials which ●...
  • Page 47 DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 45/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Technical Data of the Components Control Voltage Project planning 24V supply For the 24V supply, take the data on the dimensioning of the pow‐ er supply unit into account (see index entry "24V supply → Notes on project planning").
  • Page 48 46/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Technical Data of the Components Description Symbol Unit HCQ02.1E-W0025-_-03 Mains voltage three-phase at TN- 200...500 S, TN-C, TT mains Mains voltage three-phase at IT 200...230 mains Mains voltage three-phase at Cor‐...
  • Page 49 DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 47/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Technical Data of the Components Description Symbol Unit HCQ02.1E-W0025-_-03 Required wire size according to EN 60204‑1 Required wire size according to AWG 8 UL 508 A (internal wiring); (UL)
  • Page 50 48/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Technical Data of the Components Description Symbol Unit HCQ02.1E-W0025-_-03 Charging resistor continuous pow‐ External resistor required DC_Start Allowed external DC bus capaci‐ DCext tance (nom.) at U LN_nenn Last modification: 2011-07-06 Use assigned type of mains choke Fig.5-10:...
  • Page 51 DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 49/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Technical Data of the Components Inverter Data of Inverter Outputs Sym‐ Description Unit HCQ02.1E-W0025-_-03 X5.1 X5.2 X5.3 X5.4 4, 8 Allowed switching frequencies Output voltage, fundamental wave with open- ~UDC*0.71...

  • Page 52: Hct02

    5.2.1 Brief Description, Use and Design Brief Description The compact multi-axis converters HCT02 are part of the Rexroth IndraDrive C product range and are used to operate one powerful axis and two auxiliary axes. The different types are used as follows: Type HCT02.1E-W0025-A-03-…...

  • Page 53: Mechanical System And Mounting

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 51/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Technical Data of the Components UL Data Ambient and Operating Conditions - UL Ratings Description Symbol Unit HCT02.1E-W0025-_-03 X5.1 X5.3 X5.4 Short circuit current rating (UL) SCCR A rms 42000 3 x AC 200...500...
  • Page 54 52/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Technical Data of the Components Description Symbol Unit HCT02.1E-W0025-_-03 Capacitance against housing 2 x 470 Average sound pressure level (ac‐ dB (A) Less than 70 curacy class 2) at P...

  • Page 55: Basic Data Power Section Hct02

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 53/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Technical Data of the Components Property damage due to temperatures higher NOTICE than 105 ℃! Observe the indicated minimum distances! Above the devices there may only be such materials which ●...
  • Page 56 54/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Technical Data of the Components Control Voltage Project planning 24V supply For the 24V supply, take the data on the dimensioning of the pow‐ er supply unit into account (see index entry "24V supply → Notes on project planning").
  • Page 57 DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 55/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Technical Data of the Components Description Symbol Unit HCT02.1E-W0025-_-03 Mains voltage three-phase at TN- 200...500 S, TN-C, TT mains Mains voltage three-phase at IT 200...230 mains Mains voltage three-phase at Cor‐...
  • Page 58 56/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Technical Data of the Components Description Symbol Unit HCT02.1E-W0025-_-03 Required wire size according to EN 60204‑1 Required wire size according to AWG 8 UL 508 A (internal wiring); (UL)
  • Page 59 DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 57/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Technical Data of the Components Description Symbol Unit HCT02.1E-W0025-_-03 Monitoring value maximum DC DC_lim‐ bus voltage, switch-off threshold it_max Charging resistor continuous pow‐ External resistor required DC_Start Allowed external DC bus capaci‐...
  • Page 60 58/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Technical Data of the Components Inverter HCT02 drive controllers do not have the output X5.2. Data of Inverter Outputs Description Symbol Unit HCT02.1E-W0025-_-03 X5.1 X5.3 X5.4 4, 8 Allowed switching frequencies Output voltage, fundamental wave with open-loop ~UDC*0.71...
  • Page 61 DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 59/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Technical Data of the Components Reduced output current at motor standstill Depending on the electric output frequency, the output current is reduced for thermal protection of the power section.
  • Page 62 60/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT...

  • Page 63: Electrical Connection Points

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 61/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Electrical Connection Points Electrical Connection Points Connection Diagrams 6.1.1 Connection Diagram HCQ02 Fig.6-1: Overall Connection Diagram HCQ02...

  • Page 64: Connection Diagram Hct02

    62/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Electrical Connection Points 6.1.2 Connection Diagram HCT02 Fig.6-2: Overall Connection Diagram HCT02...

  • Page 65: Arrangement Of The Connection Points

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 63/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Electrical Connection Points Arrangement of the Connection Points Lethal electric shock by live parts with more WARNING than 50 V! Connect the drive controller to the equipment grounding system via the con‐...

  • Page 66: Connection Of Equipment Grounding Conductor

    64/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Electrical Connection Points Connection of Equipment Grounding Conductor Mains B1…B4 Motors (B2: Does not exist at 3-axis devices) Fig.6-4: Connection Points of Equipment Grounding Conductor Lethal electric shock by live parts with more...

  • Page 67: X3, Mains Connection

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 65/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Electrical Connection Points 2. Connect the mounting surface of the control cabinet in conductive form to the equipment grounding system. 3. For the ground connection, observe the maximum allowed ground re‐...

  • Page 68: X5.1 And X5.2, Motor Connection

    66/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Electrical Connection Points Properties Type Female (device); FireWire IEEE1394a, 6-pin Connection cable RKB0030 Maximum cable length: 10 m Fig.6-6: Function, Pin Assignment, Properties X4.1 … X4.4, Encoder Evaluation The connection points X4.1 to X4.4 have an identical design. The identifiers ".1"...

  • Page 69: X5.3 And X5.4, Motor Connection

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 67/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Electrical Connection Points Connection cable Stranded wire Stripped length Occurring current load and See technical data of device used (I minimum required connec‐ tion cross section Occurring voltage load...

  • Page 70: X6.1 ... X6.4, Motor Temperature Monitoring And Motor Holding Brake

    68/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Electrical Connection Points Connect the shields of the motor cables via the individual shield connec‐ tions at the housing of the device. 6.10 X6.1 … X6.4, Motor Temperature Monitoring and Motor...
  • Page 71 DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 69/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Electrical Connection Points Number of switching actions 250.000 at maximum time constant of load Switching frequency Short circuit protection Available Overload protection Available Integrated contact element Electronic contact for controlling the motor hold‐...
  • Page 72 70/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Electrical Connection Points Brake Supply (4-Axis Device) Fig.6-12: Design of Brake Supply (4-Axis Device)

  • Page 73: X6C, Memory Card

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 71/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Electrical Connection Points Brake Supply (3-Axis Device) Fig.6-13: Design of Brake Supply (3-Axis Device) 6.11 X6C, Memory Card Function, Pin Assignment The connection point X6C is used as a plug-in slot for CompactFlash memory cards.

  • Page 74: X18, 24V Supply (Control Voltage)

    72/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Electrical Connection Points Spring terminal Unit Min. Max. Connection cable Stranded wire Stripped length Current load Peak value: 32 r.m.s. value: 15 Voltage load Short circuit protection To be ensured by means of appropriate fusing elements n.s.
  • Page 75 DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 73/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Electrical Connection Points External power supply unit for 24V supply Circuit for brake control Digital outputs ST, LT Control section and power section of basic device X18.4…6 0V connections (jumpered in the drive controller) Fig.6-15:...
  • Page 76 74/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Electrical Connection Points View Connec‐ Data Function tion 19.2 … 30 V Supply basic device (power section and control section, en‐ coder supply, fan) < 5.6 A Inrush current limited to 13.8 A; minimum pulse width 5.2 ms 108 W Constant over input voltage range (internally controlled volt‐...

  • Page 77: X19, Bb Contact, Dc Bus Short Circuit Control

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 75/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Electrical Connection Points 6.15 X19, Bb Contact, DC Bus Short Circuit Control Risk of fire caused by the "sacrificing behav‐ NOTICE ior" of the ZKS stage! The "ZKS" input activates the function "DC bus short circuit", when there hasn't any voltage been applied and when there isn't any current flowing to the input.

  • Page 78: X24 And X25, Sercos Iii Master

    76/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Electrical Connection Points Connection cross section sol‐ id wire Connection cross section stranded wire Connection cross section Type of contact Relay Contact Type 2 For technical data, see index entry "Relay contact → Type 2"...

  • Page 79: X26, Engineering Interface

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 77/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Electrical Connection Points Compatibility 100Base-TX according to IEEE 802.3u Recommended cable type ● According to CAT5e; type of shield ITP (Industrial Twisted Pair) ● Ready-made cables which can be ordered: –...
  • Page 80 78/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Electrical Connection Points Standard ● Ethernet ● Type: RJ-45, 8-pin Compatibility 100Base-TX according to IEEE 802.3u Recommended cable type ● According to CAT5e; type of shield ITP (Industrial Twisted Pair) ●...

  • Page 81: X81 And X82, Digital Outputs

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 79/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Electrical Connection Points 6.18 X81 and X82, Digital Outputs View Connec‐ Connec‐ Signal Signal Function tion tion The digital outputs correspond to "IEC 61131, type 1". Power supply 19,2 … 30 V: ●...

  • Page 82: X83 ... X86, Digital Inputs

    80/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Electrical Connection Points 6.19 X83 ... X86, Digital Inputs Type Number Solid wire Stranded wire Figure of poles [mm²] [mm²] Spring terminal 0,2–1,5 0,2–1,5 24–16 Female (connec‐ tor) Fig.6-23:...
  • Page 83 DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 81/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Electrical Connection Points View Connec‐ Signal Factory setting Technical Data tion The digital inputs correspond to "IEC 61131, type 1". Travel range limit switch neg‐ Reference potential 0 V: X18.4 ative axis 4 Technical data: See index entry "Digital...

  • Page 84: Shield Connection

    82/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Electrical Connection Points 6.20 Shield Connection 6.20.1 Shield Connection Motor Cable Does not exist at 3-axis devices Fig.6-27: Shielding Plates for Motor Cables The shields of the motor cables are connected with screw terminals (tighten‐...

  • Page 85: Shield Connection Control Lines

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 83/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Electrical Connection Points 6.20.2 Shield Connection Control Lines Fig.6-28: Shield Connection Control Lines The shields of the control lines are connected via the shielding plate at the top of the housing.
  • Page 86 84/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT...

  • Page 87: Optional Modules

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 85/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Optional Modules Optional Modules OM1 and OM2 Optional extensions are possible at the slots OM1 and OM2. Fig.7-1: Positions of OM1, OM2 Optional extension Digital I/O Extension ■ ■...

  • Page 88: Digital I/O Extension

    86/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Optional Modules Digital I/O Extension 7.2.1 Interfaces Fig.7-3: Interfaces Interface Significance External 24V supply 2 × 8 digital outputs 4 × 8 digital inputs Fig.7-4: Interfaces 7.2.2 X70, External 24V Supply Description Connec‐...

  • Page 89: X71

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 87/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Optional Modules Pin Assignment Function Signal Connec‐ Technical data tion Power supply +24V 19.2 … 30 V Max. 4 A 2 × 58 W at 25.2 V; load- dependent Reference potential Fig.7-6:...

  • Page 90: X73

    88/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Optional Modules Connection Optional module X71.6 X71.7 X71.8 X72.1 X72.2 X72.3 X72.4 X72.5 X72.6 X72.7 X72.8 Fig.7-9: Signal Assignment 7.2.4 X73 … X76, Digital Inputs Description This option provides 4 × 8 digital inputs.
  • Page 91 DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 89/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Optional Modules Signal Assignment Connection Optional module X73.1 X73.2 X73.3 X73.4 X73.5 X73.6 X73.7 X73.8 X74.1 X74.2 X74.3 X74.4 X74.5 X74.6 X74.7 X74.8 X75.1 X75.2 X75.3 X75.4 X75.5 X75.6 X75.7...
  • Page 92 90/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Optional Modules Connection Optional module X76.7 X76.8 Fig.7-12: Signal Assignment...

  • Page 93: Notes On Project Planning

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 91/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Notes on Project Planning Notes on Project Planning Mains Connection Converter Mains choke Mains filter Explanation EMC limit val‐ ue class to be achieved Max. leakage capacitance ab_g HCQ02.1E- Without NFD03.1-480-055...

  • Page 94: Dc Bus Load

    92/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Notes on Project Planning ● X70 for the optional modules (OM1, OM2) See index entry "X70 → External 24V supply". When dimensioning the power supply unit, take all power consumptions at X18 and X70 into account.

  • Page 95: Calculation Of Performance Profile

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 93/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Notes on Project Planning 8.3.2 Calculation of Performance Profile Rated DC bus power (see Technical Data - DC Bus) DC_cont Maximum allowed DC bus power (see Technical Data - DC Bus)

  • Page 96: External Braking Resistor

    94/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Notes on Project Planning External Braking Resistor Braking Resistor, Data Description Value Allowed braking resistance 10 … 17 Ω Allowed peak regenerative power < 69 kW Allowed regenerative power of braking resistor <...

  • Page 97: Scope Of Supply

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 95/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Scope of Supply Scope of Supply Scope of supply: ● 1 × connector each for – X6.1…6.4 – – – X81…86 ● HAS09.1-002 (accessories for mounting and installation) ●...
  • Page 98 96/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT...

  • Page 99: Identifying And Checking The Delivered Components

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 97/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Identifying and Checking the Delivered Components Identifying and Checking the Delivered Components 10.1 Type Plate 10.1.1 Arrangement Fig.10-1: Type Plate Arrangement 10.1.2 Design Type Plate (Power Sections, Sup‐ ply Units)
  • Page 100 98/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT...

  • Page 101: Mounting And Installation

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 99/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Mounting and Installation Mounting and Installation 11.1 Mounting 11.1.1 Dimensional Drawing Minimum mounting clearance Boring dimensions Fig.11-1: Dimensional Drawing HCQ02.1E-W0025-A-03 and HCT02.1E- W0025-A-03 11.1.2 Distances The specified horizontal minimum distance at the device refers to the distance to the control cabinet wall and not to the distance to neighboring devices.

  • Page 102: Connection Diagram

    100/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Mounting and Installation 11.2 Connection Diagram Fig.11-2: Mains Connection, Control Voltage Supply...
  • Page 103 DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 101/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Mounting and Installation...
  • Page 104 102/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Mounting and Installation The drive marked with gray background color does not exist at HCT02 Fig.11-3: Connections Mains, Motors, Encoders, Control Voltage, Braking Re‐ sistor Fig.11-4: Connections Mains Contactor Control and E-Stop...

  • Page 105: Emc Measures For Design And Installation

    The following rules are the basics for designing and installing drives in com‐ pliance with EMC. Mains filter Correctly use a mains filter recommended by Rexroth for radio interference suppression in the supply feeder of the drive system. Control Cabinet Grounding Connect all metal parts of the cabinet with one another over the largest possi‐...

  • Page 106: Emc-Optimal Installation In Facility And Control Cabinet

    104/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Mounting and Installation Generally, interference injections are reduced by routing cables close to grounded sheet steel plates. For this reason, cables and wires should not be routed freely in the cabinet, but close to the cabinet housing or mounting pan‐...

  • Page 107: Division Into Areas (Zones)

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 105/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Mounting and Installation Division Into Areas (Zones) Exemplary arrangements in the control cabinet: See section Control Cabinet Design According to Interference Areas - Exemplary Arrangements, page 106. We distinguish three areas: 1.

  • Page 108: Control Cabinet Design According To Interference Areas - Exemplary Arrangements

    106/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Mounting and Installation Control Cabinet Design According to Interference Areas - Exemplary Arrangements Infeeding Supply Unit or Converter...

  • Page 109: Design And Installation In Area A - Interference-Free Area Of Control Cabinet

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 107/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Mounting and Installation Mains choke (optional) E1…E5 Equipment grounding conductor of the components External mains contactor for supply units and converters without inte‐ grated mains contactor Motor fan Power supply unit...
  • Page 110 108/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Mounting and Installation Routing and Connecting a Neutral If a neutral conductor is used together with a three-phase connection, it must Conductor (N) not be installed unfiltered in zones B and C, in order to keep interference off the mains.

  • Page 111: Design And Installation In Area B - Interference-Susceptible Area Of Control Cabinet

    ● Run the shortest possible motor power cables. ● Only use shielded motor power cables by Rexroth. Routing the Motor Power Cables Route the motor power cables and motor encoder cables along grounded and Motor Encoder Cables metal surfaces, both inside the control cabinet and outside of it, in order to minimize radiation of interference fields.

  • Page 112: Ground Connections

    110/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Mounting and Installation Converter - Routing the Motor Power Cables With cable duct Without cable duct Area B Area C Area B Cable duct for mains connection lines Area C...

  • Page 113: Installing Signal Lines And Signal Cables

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 111/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Mounting and Installation Metal Surfaces Always use connection elements (screws, nuts, plain washers) with good electroconductive surface. Bare zinc-coated or tinned metal surfaces have good electroconductive prop‐ erties. Anodized, yellow chromatized, black gunmetal finish or lacquered metal sur‐...

  • Page 114: General Measures Of Radio Interference Suppression For Relays, Contactors, Switches, Chokes And Inductive Loads

    112/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Mounting and Installation 11.3.5 General Measures of Radio Interference Suppression for Relays, Contactors, Switches, Chokes and Inductive Loads If, in conjunction with electronic devices and components, inductive loads, such as chokes, contactors, relays are switched by contacts or semiconduc‐...

  • Page 115: Commissioning, Operation, Diagnostics

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 113/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Commissioning, Operation, Diagnostics Commissioning, Operation, Diagnostics 12.1 Operation and Diagnostics 12.1.1 Diagnostic LED Displays H10…13 Ethernet status (X24, X25) Drive status Control unit status H18, H19 Ethernet status (X26) Fig.12-1:...
  • Page 116 LED Displays H14 Significance (control unit status) Measures Color / flashing pattern Green Rexroth IndraMotion MTX control is ready for Observe information displayed at operator panel. operation See also Application Description "Rexroth IndraMotion MTX" and documentation "Rexroth IndraMotion MTX Diagnostics Messages"...

  • Page 117: Diagnostic Led Displays With Drive Firmware Mpm-17Vrs

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 115/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Commissioning, Operation, Diagnostics Significance (control unit status) Measures Color / flashing pattern Error Rexroth IndraMotion MTX control Observe information displayed at operator panel. In the case of errors during the booting proc‐...
  • Page 118 116/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Commissioning, Operation, Diagnostics Significance (drive status) Measures Color / flashing pat‐ tern Flashing green- Switching command active (C01xx/C02xx) If necessary, read exact status via "S‑0‑0095, Di‐ yellow agnostic message"...
  • Page 119 Commissioning, Operation, Diagnostics Significance (control unit status) Measures Color / flashing pattern Green Rexroth IndraMotion MTX control is ready for Observe information displayed at operator panel. operation See also Application Description "Rexroth IndraMotion MTX" and documentation "Rexroth IndraMotion MTX Diagnostics Messages"...
  • Page 120 118/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT...

  • Page 121: Technical Data - Encoder Evaluation

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 119/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Technical Data - Encoder Evaluation Technical Data - Encoder Evaluation 13.1 ES - Standard Encoder Evaluation 13.1.1 Interface Standard Encoder Evaluation ES Description For encoders with a supply voltage of 5 and 12 volt: ●...

  • Page 122: Properties Of Es

    120/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Technical Data - Encoder Evaluation Connection Signal Function EncCLK+ Clock positive B+TTL Track B TTL positive EncCLK- Clock negative B-TTL Track B TTL negative n. c. Not assigned Connector...

  • Page 123: Signal Assignment To The Actual Position Value

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 121/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Technical Data - Encoder Evaluation 13.1.3 Signal Assignment to the Actual Position Value Signal designation Signal shape Actual position value Signal assignment (with default setting) Sine (1 V Increasing...

  • Page 124: Connection For 12V Encoder Systems

    122/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Technical Data - Encoder Evaluation 13.1.4 Connection for 12V Encoder Systems Power Supply Data Unit Min. Typ. Max. Voltage for encoder supply 11,4 12,6 Output current Fig.13-8: 12V Encoder Supply...
  • Page 125 DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 123/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Technical Data - Encoder Evaluation ES with Encoder System "HIPER‐ FACE®", 12 V Cable cross section ≥ 0.5 mm²; observe allowed encoder cable length Cable cross section ≥ 0.14 mm²...

  • Page 126: Connection For 5V Encoder Systems

    124/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Technical Data - Encoder Evaluation ES with Encoder System "TTL", 12 V Cable cross section ≥ 0.5 mm²; observe allowed encoder cable length Cable cross section ≥ 0.14 mm²...

  • Page 127: Connection Diagrams For 5V Encoder Systems With Third-Party Encoder

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 125/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Technical Data - Encoder Evaluation ● The allowed supply voltage at the encoder is 5V ±5% Allowed encoder cable length: I [mA] Encoder current consumption l [m] Cable length Cable cross sections 0.5;...
  • Page 128 126/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Technical Data - Encoder Evaluation ES with Encoder System "1V " (According to Heidenhain Stand‐ ard), 5 V Cable cross section ≥ 0.5 mm²; observe allowed encoder cable length Cable cross section ≥...
  • Page 129 DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 127/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Technical Data - Encoder Evaluation ES with Encoder System "SSI", 5 Cable cross section ≥ 0.5 mm²; observe allowed encoder cable length Cable cross section ≥ 0.14 mm² Fig.13-18: Connection Diagram ES with Encoder System "SSI"...
  • Page 130 128/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Technical Data - Encoder Evaluation ES with Encoder System "En‐ Dat 2.2", 5 V Cable cross section ≥ 0.5 mm²; observe allowed encoder cable length Cable cross section ≥ 0.14 mm²...

  • Page 131: Technical Data - Functions

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 129/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Technical Data - Functions Technical Data - Functions 14.1 Relay Contacts 14.1.1 Relay Contact Type 2 Fig.14-1: Relay Contact Data Unit Min. Typ. Max. Current carrying capacity DC 1...

  • Page 132: Digital Inputs Type B (Probe)

    130/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Technical Data - Functions Data Unit Min. Typ. Max. Allowed input voltage Input current Input resistance kΩ 7,42 Sampling frequency Depending on firmware Control delay μs 100 + 1 cycle time of po‐...

  • Page 133: Digital Outputs

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 131/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Technical Data - Functions Signal Signal detection at probe input Pulse width Puls Measuring accuracy of the positive signal edge Measuring accuracy of the negative signal edge Fig.14-7: Signal Detection at Probe Input To acquire fast digital input signals.
  • Page 134 132/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Technical Data - Functions Data Unit Min. Typ. Max. Allowed energy content of connected inductive loads, e.g. relay coils; only allowed as single pulse Per output Allowed energy content of connected 1000 inductive loads, e.g.

  • Page 135: Accessories

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 133/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Accessories Accessories 15.1 HAS09 The accessories contain: ● Screws for mounting the drive controller ● Screws for connecting the equipment grounding conductor ● Adhesive labels with notes on safety in the English and French languag‐...

  • Page 136: Compactflash Memory Card

    134/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Accessories 15.2 CompactFlash Memory Card Name CFM01.1 Content Firmware and parameters for drive controller and control unit Purchase Order To be ordered separately...

  • Page 137: Environmental Protection And Disposal

    Used batteries can contain hazardous substances, which can harm the envi‐ ronment or the people´s health when they are improper stored or disposed of. After use, the batteries or accumulators contained in Rexroth products have to be properly disposed of according to the country-specific collection.
  • Page 138 136/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Environmental Protection and Disposal Metals contained in electric and electronic modules can also be recycled by means of special separation processes. Products made of plastics can contain flame retardants. These plastic parts are labeled according to EN ISO 1043.

  • Page 139: Service And Support

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 137/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Service and Support Service and Support Our worldwide service network provides an optimized and efficient support. Our experts offer you advice and assistance should you have any queries. You can contact us 24/7.
  • Page 140 138/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT...

  • Page 141: Index

    DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 139/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Index Index Symbols 24V supply Checking Data, HCQ02 ..........45 Of the delivered components ....... 97 Data, HCT02 ..........54 China Compulsory Certification (CCC)....32 Notes on installation ........92 CompactFlash memory cards Notes on project planning ......
  • Page 142 140/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Index Control voltage Electric drive system........... 19 Data, HCQ02 ..........45 Data, HCT02 ..........54 Measures for design and installation ..103 Fusing ............92 Encoder evaluation Specification ..........39 Optional, X8 ..........
  • Page 143 DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 141/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Index ...HCQ02 ...Installation DC bus, data ..........47 Ground connections ........110 Design ............41 Signal lines ..........111 Dimensional drawing ........99 Installation conditions.......... 34 Dimensions ..........99 Insulation resistance Distances .............
  • Page 144 142/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT Index Motor temperature monitoring RKB0013............77, 78 X6.1, X6.2, X6.3, X6.4 ........68 Mounting............. 99 Mounting position Safety instructions for electric drives and Definition (G1, G2, G3, G4, G5) ....38 controls...............
  • Page 145 DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 143/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Index X5.1, X5.2 File numbers ..........31 Motor connection .......... 66 Listing ............. 31, 32 X5.3, X5.4 UL data Motor connection .......... 67 HCQ02 ............42 X6.1, X6.2, X6.3, X6.4 HCT02 ............
  • Page 146 144/145 Bosch Rexroth AG DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Rexroth IndraDrive Drive Controllers HCQ, HCT...
  • Page 147 DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P Bosch Rexroth AG 145/145 Rexroth IndraDrive Drive Controllers HCQ, HCT Notes...
  • Page 148 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 9352 18 0 +49 9352 18 8400 www.boschrexroth.com/electrics R911324185 DOK-INDRV*-HCQ-T+HMQ-T-PR03-EN-P...

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