Summary of Contents for REXROTH IndraDrive Fc FCS01
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Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth IndraDrive Fc R911310845 Edition 01 Drive Controllers Frequency Converters FCS01 Operating Instructions...
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Date DOK-INDRV*-FCS01******-IB01-EN-P Feb.06 First Edition 2006 Bosch Rexroth AG Copyright Copying this document, giving it to others and the use or communication of the contents thereof without express authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design (DIN 34-1).
About this Documentation......................1-1 Abbreviations Used........................1-2 Introducing the System ......................... 1-4 Rexroth IndraDrive C and Rexroth IndraDrive Fc ..............1-4 Safety Instructions for Electric Drives and Controls General Information ........................2-1 Using the Safety Instructions and Passing them on to Others..........2-1 Instructions for Use........................
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Contents Rexroth IndraDrive FCS01.1 CE Conformity ......................... 6-1 UL and cUL Certification......................6-1 Type Codes ..........................6-2 Type Code Frequency Converter FCS01................6-2 Type Code FCC01 Function Module ..................6-2 Type Code FLR01 Braking Resistor..................6-3 Accessories FAS01 Type Code (Temperature Switch)............6-3 Accessories FAS02 Type Code (Shield Connection)..............
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Rexroth IndraDrive FCS01.1 Contents 11.1 Status Indication ......................... 11-4 11.2 Basic Parameters ........................11-6 11.3 Motor Data / Characteristics Parameter ................... 11-12 11.4 Control Terminals ........................11-17 11.5 Additional Parameter ........................ 11-34 11.6 Information ..........................11-45 11.7 Pertinent Parameters, User Settings ..................11-52...
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Contents Rexroth IndraDrive FCS01.1 CANopen Data Transfer - Process Data Objects PDO ............15-30 CANopen Telegram Structure ..................... 15-32 CANopen Data Transfer - Example..................15-35 CANopen Data Transfer - Status Machine................15-36 CANopen Object Directory ....................15-36 CANopen Drive Profiles....................... 15-38 15.4 Universal Serial Interface Protocol - USIP................
• Current, voltage and performance data • Dimensions and weights, and • Pin assignment This documentation contains safety regulations, technical data and operating instructions for the drive system Rexroth IndraDrive Fc. The individual chapters have the following main focuses: DOK-INDRV*--FCS01*****-IB01_EN-P...
Introduction Rexroth IndraDrive FCS01.1 Main focuses of the Chapters Chapter Title Contents Introduction General information Safety Instructions for Electric Drives and Controls Safety Important Directions for Use Brief Description Delivery Product description Certifications and Types (for those doing project planning)
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Standards German, European and international technical standards are mentioned in this documentation. Standard documents and sheets are subject to copyright protection and Rexroth mustn't pass them on. If required, contact the authorized sales agencies; in Germany directly contact: BEUTH Verlag GmbH...
• Mains filter as an optional components • Mains choke as optional components • Braking resistor as additional component System Elements - Components of the System The drive system Rexroth IndraDrive Fc consists of the following system elements: System elements Types...
Follow these safety instructions at all times. • Bosch Rexroth AG is not liable for damages resulting from failure to observe the warnings provided in this documentation. • Read the operating, maintenance and safety instructions in your language before starting up the machine.
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Safety Instructions for Electric Drives and Controls Rexroth IndraDrive FCS01.1 • The devices have been designed for installation in industrial machinery. • The ambient conditions given in the product documentation must be observed. • Only use safety-relevant applications that are clearly and explicitly approved in the Project Planning Manual.
Rexroth IndraDrive FCS01.1 Safety Instructions for Electric Drives and Controls Explanation of Warning Symbols and Degrees of Hazard Seriousness The safety instructions describe the following degrees of hazard seriousness. The degree of hazard seriousness informs about the consequences resulting from non-compliance with the safety instructions:...
Safety Instructions for Electric Drives and Controls Rexroth IndraDrive FCS01.1 Hazards by Improper Use High electric voltage and high working current! Risk of death or severe bodily injury by electric shock! DANGER Dangerous movements! Danger to life, severe bodily harm or material damage by...
Rexroth IndraDrive FCS01.1 Safety Instructions for Electric Drives and Controls Instructions with Regard to Specific Dangers Protection Against Contact with Electrical Parts Note: This section only concerns devices and drive components with voltages of more than 50 Volt. Contact with parts conducting voltages above 50 Volts can cause personal danger and electric shock.
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Safety Instructions for Electric Drives and Controls Rexroth IndraDrive FCS01.1 ⇒ With electrical drive and filter components, observe the following: Wait 30 minutes after switching off power to allow capacitors to discharge before beginning to work. Measure the voltage on the capacitors before beginning to work to make sure that the equipment is safe to touch.
Protection Against Electric Shock by Protective Low Voltage (PELV) All connections and terminals with voltages between 5 and 50 Volt at Rexroth products are protective extra-low voltage systems which are provided with touch guard according to the product standards. High electric voltage by incorrect connection! Risk of death or bodily injury by electric shock! ⇒...
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Safety Instructions for Electric Drives and Controls Rexroth IndraDrive FCS01.1 Dangerous movements! Danger to life, risk of injury, severe bodily harm or material damage! ⇒ For the above reasons, ensure personal safety by means of qualified and tested higher-level monitoring DANGER devices or measures integrated in the installation.
Rexroth IndraDrive FCS01.1 Safety Instructions for Electric Drives and Controls ⇒ Disconnect electrical power to the equipment using a master switch and secure the switch against reconnection for: maintenance and repair work cleaning of equipment - long periods of discontinued equipment use ⇒...
2-10 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive FCS01.1 Protection Against Contact with Hot Parts Hot surfaces at motor housings, on drive controllers or chokes! Danger of injury! Danger of burns! ⇒ Do not touch surfaces of device housings and...
2-11 Rexroth IndraDrive FCS01.1 Safety Instructions for Electric Drives and Controls Protection During Handling and Mounting In unfavorable conditions, handling and assembling certain parts and components in an improper way can cause injuries. Risk of injury by improper handling! Bodily injury by bruising, shearing, cutting, hitting! ⇒...
2-12 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive FCS01.1 2.10 Protection Against Pressurized Systems According to the information given in the Project Planning Manuals, motors cooled with liquid and compressed air, as well as drive controllers, can be partially supplied with externally fed, pressurized media, such as compressed air, hydraulics oil, cooling liquids, and cooling lubricating agents.
The user alone carries all responsibility of the risks. Before using Rexroth products, make sure that all the pre-requisites for an appropriate use of the products are satisfied: • Personnel that in any way, shape or form uses our products must first read and understand the relevant safety instructions and be familiar with appropriate use.
Important Directions for Use Rexroth IndraDrive FCS01.1 Areas of Use and Application Drive controllers made by Bosch Rexroth are designed to control electrical motors and monitor their operation. Control and monitoring of the motors may require additional sensors and actors.
Rexroth IndraDrive FCS01.1 Brief Description Brief Description General Information The FCS01 units of the IndraDrive Fc product family are characterized by high modularity while simultaneously showing excellent control properties. The FCS01 units have a sensorless current vector control which, together with the motor model of an asynchronous three-phase motor, guarantees an optimized voltage/frequency ratio at all times.
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Brief Description Rexroth IndraDrive FCS01.1 Functions • Automatic motor parameter identification • Four separate parameter records which can be switched in online operation • PID and process controller • 32 fixed frequencies • Motor potentiometer • Signal recording • Programmable d.c. braking •...
Rexroth IndraDrive FCS01.1 Delivery Delivery Check the unit for transport damages, e.g. deformation or loose parts, immediately after receipt/unpacking. In case of damage, contact the forwarder at once and arrange for a thorough review of the situation. Note: This is also applicable if the packaging is undamaged.
Rexroth IndraDrive FCS01.1 Certifications and Types Certifications and Types Certifications latest state certifications, please refer http://www.boschrexroth.com/indradrive. CE Conformity Low-voltage directive The conformity of the FCS01 frequency converters with the low-voltage directive is herewith confirmed. Fig. 6-1: CE label EMC directive See Chapter 13.4, Electromagnetic Compatibility (EMC)
Certifications and Types Rexroth IndraDrive FCS01.1 Type Codes Type Code Frequency Converter FCS01 Maximum current "0025" an "0032" is not available with mains connecting voltage "02" Fig. 6-3: Type code FCS01 Type Code FCC01 Function Module Fig. 6-4: Type code FCS01...
Rexroth IndraDrive FCS01.1 Mounting Mounting Mounting The FCS01 frequency converters are supplied in different sizes, depending on the power. When mounting your frequency converter, observe the correct installation position. To be protected from overheating, the devices must be sufficiently ventilated. Here, recommended values apply for minimum distance above and below the frequency converter, and to neighboring components which may disturb the free flow of air.
Mounting Rexroth IndraDrive FCS01.1 recommend to mount an "obstacle" (e.g. a cable duct) between the frequency converters which will interrupt the direct air flow (rising warm air). Efficiency: On installation in a control cabinet, ensure sufficient ventilation. During operation, lost heat in the amount of approx.
Rexroth IndraDrive FCS01.1 Installation Installation Wall Mounting Bracket FCS01 2 brackets for wall mounting are comprised in the delivery scope of the FCS01. They are inserted at the heatsink at the rear of the device, as shown in the illustration. No other accessories are required. Alternatively, the wall mounting bracket can be inserted laterally at the heatsink to reduce the installation depth of the device to a minimum, if required.
Installation Rexroth IndraDrive FCS01.1 FLR01 Braking Resistors When a three-phase a.c. motor is braked (when its frequency is reduced), electrical energy is recovered and fed into the frequency converter. To prevent overvoltage deactivation of the frequency converter, an external braking resistor can be used. In this process, the integrated power transistor (brake chopper) discharges the DC bus voltage (switching limit at approx.
Installation Rexroth IndraDrive FCS01.1 Technical Data FLR01 Electrical data FLR01 Type of braking Construction Resist Continu max. Puls power / Connecting line Connec- resistor type/size/deg allowed max. allowed tion ree of rating energy duty ratio terminals protection uptake @ T=120s...
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Rexroth IndraDrive FCS01.1 Installation Technical data temperature switch Temperature Degree Voltage Current Dimensi Connecting line Connec- Notes switch type tion protecti terminals length cross Crosssectio section [mm] [mm²] / [mm²] / [AWG] [AWG] IP40 AC250V 2,5A @ 2*0,5 0,8 / Optional equipment FAS01.1-001-...
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Installation Rexroth IndraDrive FCS01.1 Dimensions of FLR01.1U (type 'substructure') FLR01.1U-... (size A) FLR01.1U-... (size B) Optional temperature switch FAS01 FAS01 mounted FAS01 temperature switch Fig. 8-7: Dimensions of FLR01.1U Type of braking resistor Size C 1) Diameter of fastening [mm]...
Rexroth IndraDrive FCS01.1 Installation Note: The illustration shows the general scale model without proportions. Please also take note of the illustration "FLR01 in 'free installation' type. Type of braking resistor Size Diameter of fastening [mm] [mm] [mm] [mm] [mm] [mm] FLR01.1N-0400-N100R-A-007-NNNN...
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Installation Rexroth IndraDrive FCS01.1 • When the drive is to be operated in an environment sensitive to electromagnetic interference, we recommend the use of interference suppressor filters (note degree of protection) to limit the conducted and emitted interferences of the frequency converter. Mount the filter as close as possible to the converter and ground it well.
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Rexroth IndraDrive FCS01.1 Installation Braking resistor (accessory) Shield an g le 200-240V 380-480V 50-60Hz FCS01 Fig. 8-11: Wiring DOK-INDRV*--FCS01*****-IB01_EN-P...
8-10 Installation Rexroth IndraDrive FCS01.1 Connection of Electrical Power THESE DEVICES MUST BE GROUNDED. ⇒ Professional mounting commissioning qualified personnel accordance with instructions in this Manual is a precondition for the WARNING safe operation of the device.Specifically, the general and regional mounting and safety instructions for working with electrical power installations (e.g.
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8-11 Rexroth IndraDrive FCS01.1 Installation L1 / L L2 / N L3 / - X3 - PE L3 L2 L1 X31 - 4 3 2 1 X5 - PE U V W +B -B - ext. braking resistor Fig. 8-12:...
8-12 Installation Rexroth IndraDrive FCS01.1 X3, System Connection (PE, L1, L2/N, L3) The frequency converter does not require any special securing at the power input side. We recommend to use the usual mains fuses (see Technical Data), and a main switch or contactor.
8-13 Rexroth IndraDrive FCS01.1 Installation X31, Relay 1 (1, 2), Relay 2 (3, 4) Adjust the function of this relay according to your requirements with the parameters P434 through P443. They may be operated with max. 230V AC/24V DC, 2A.
8-14 Installation Rexroth IndraDrive FCS01.1 X5, Connection of Braking Resistor (+B, -B) The terminals +B/-B are provided for connection of a suitable braking resistor. For the connection, select a twisted and shielded link which is as short as possible (maximum permissible length 2 x 5 m).
8-15 Rexroth IndraDrive FCS01.1 Installation X5, DC Coupling (+B, -DC) DC coupling with FCS01 makes sense when drives in one system simultaneously work in a motor-driven and a regenerative manner. In this process, the energy from the regenerative drive is supplied back to the motor-driven drive.
8-16 Installation Rexroth IndraDrive FCS01.1 Settings to Reduce the Leakage Currents Via jumpers at the top and the bottom of the device, the FCS01 frequency converters can for example be adjusted for operation at IT mains and for reduction of leakage currents.
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8-17 Rexroth IndraDrive FCS01.1 Installation Position Setting Effect Operation at the IT mains Standard position (factory setting) Reduced leakage current; operation with earth-leakage circuit breakers Fig. 8-21: Jumper position bottom Operation Setting of Setting of jumper Explanation jumper at top of...
8-18 Installation Rexroth IndraDrive FCS01.1 Electrical Control Connectors The control connectors are situated under the terminal cover of the frequency converter. Terminals: Plugging or clamping connectors, are opened with a small screwdriver. Maximum connection cross-section: 1.0mm (AWG 26-14) Relay = 1.5mm...
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8-19 Rexroth IndraDrive FCS01.1 Installation Details of the Control Connections Terminal Function Data Description / Parameter suggested wiring Terminal block X31 (at the top of the device) K1.1 Relay 1 Brake control P434 K1.2 Make contact230V AC / 24V DC, 2A K2.1...
Rexroth IndraDrive FCS01.1 Indications and Operation of the Function Modules Indications and Operation of the Function Modules Indicator Elements at the FCS01 Basic Device In factory setting, there are 2 LEDs (green/red) under the cover. They signal the current status of the device.
Indications and Operation of the Function Modules Rexroth IndraDrive FCS01.1 Overview over FCC01 Function Modules Function modules Description Data Standard control panel Used for commissioning, parameterization, 4-digit, 7-segment LED display, configuration and control of the frequency converter. keyboard FCC01.1T-STD-NNNN Comfort control panel...
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Rexroth IndraDrive FCS01.1 Indications and Operation of the Function Modules Mounting For mounting the FCC01 function module, follow the steps listed below: • Switch the mains voltage off, observe the waiting period. • Push the control terminal cover downwards or take it off.
Indications and Operation of the Function Modules Rexroth IndraDrive FCS01.1 Standard Control Panel FCC01.1T-STD-NNNN This function module is used as an easy-to-operate parameterization, indication, and control tool of the FCS01 frequency converter. Features • 4-digit, 7-segment LED display • Direct control of a frequency converter •...
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Rexroth IndraDrive FCS01.1 Indications and Operation of the Function Modules Functions of the Standard Control Panel: Press this key to switch the frequency converter on. Now, it is released with the set jog frequency (P113), if applicable. A preset minimum frequency (P104), if applicable, will be supplied as a minimum.
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Indications and Operation of the Function Modules Rexroth IndraDrive FCS01.1 Menu structure with standard control panel All parameters are sequentially arranged in the individual menu groups in a ring structure. This means that forwards and backwards leafing is possible in this area.
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Rexroth IndraDrive FCS01.1 Indications and Operation of the Function Modules Parameterization with standard control panel The parameterization of the frequency converter can be performed in various operating states. Generally, all parameters can be changed online. Depending on operating state and release source, there are different ways to change to parameter mode.
Indications and Operation of the Function Modules Rexroth IndraDrive FCS01.1 Controlling with the standard control panel The frequency converter can only be controlled via the standard control panel if it has not been previously released through the control terminals or a serial interface (P509 = 0 and P510 = 0).
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Rexroth IndraDrive FCS01.1 Indications and Operation of the Function Modules Fig. 9-7: Comfort control panel FCC01.1T-CMF-NNNN Features of the Comfort Control Panel • Illuminated, high-resolution LCD graphic screen • Large indication of individual operating parameters • Display text in 6 languages •...
9-10 Indications and Operation of the Function Modules Rexroth IndraDrive FCS01.1 Initial Commissioning When the frequency converter is switched on for the first time with the plugged-on comfort control panel, the menu language (German, English) is queried. Then, the comfort control panel automatically does a "bus scan"...
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9-11 Rexroth IndraDrive FCS01.1 Indications and Operation of the Function Modules Functions of the Comfort Control Panel Background-illuminated LCD display, suitable for graphics, for indication of operating values and parameters of the connected frequency converter and the parameters of the comfort control display panel.
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9-12 Indications and Operation of the Function Modules Rexroth IndraDrive FCS01.1 Menu Structure The menu structure comprises various levels, each designed in a ring structure. Press the ENTER key to go to the next level. Go back by simultaneously pressing the SELECTION keys.
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9-13 Rexroth IndraDrive FCS01.1 Indications and Operation of the Function Modules FCS01.1E-W0019-A-02 Start screen > Rexroth < Frequency Inverter ONLINE Locked Via the SELECTION keys, go to the Options menu and confirm with > ENTER< Optionen >ENTER< ONLINE Locked P1301 Language English ...
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9-14 Indications and Operation of the Function Modules Rexroth IndraDrive FCS01.1 Parameterization with the Comfort Control Panel into parameterization mode, select menu point >Parameterization< in level 1 of the comfort control panel. Press the ENTER key to go to the parameter level of the connected frequency converter.
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9-15 Rexroth IndraDrive FCS01.1 Indications and Operation of the Function Modules Controlling the Frequency Converter with the Comfort Control Panel The frequency converter can only be fully controlled via the comfort control panel if the >Interface< parameter (P509) is set to the >Keyboard<...
9-16 Indications and Operation of the Function Modules Rexroth IndraDrive FCS01.1 Parameters of the Comfort Control Panel The following main functions are assigned to the menu groups: Menu group Main function Indication (P10xx): Selection of the operating values and the display structure...
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9-17 Rexroth IndraDrive FCS01.1 Indications and Operation of the Function Modules Menu Group 'Parameterization' Parameter Setting value / description / note Selection of the object to be parameterized. P1101 The subsequent parameterization relates to the selected object. In the displayed selection...
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9-18 Indications and Operation of the Function Modules Rexroth IndraDrive FCS01.1 Menu Group 'Options' Parameter Setting value / description / note P1301 Selection of the language for operation Language Available languages: German, English, Dutch, French, Spanish, Swedish P1302 Selection of the operating mode...
9-19 Rexroth IndraDrive FCS01.1 Indications and Operation of the Function Modules Error Messages Comfort Control Panel Indication Cause • Remedy Failure Error in the communication system INVALID PARAMETER NUMBER PARAMETER VALUE CANNOT BE CHANGED PARAMETER OUTSIDE These error messages are based on EMC malfunctions or different software versions of the OF VALUE RANGE nodes.
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9-20 Indications and Operation of the Function Modules Rexroth IndraDrive FCS01.1 Indication Cause • Remedy Failure Identification errors The device ID has not been found. The connected frequency converter is not listed in the database of the comfort control panel; communication cannot be started.
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9-21 Rexroth IndraDrive FCS01.1 Indications and Operation of the Function Modules Indication Cause • Remedy Failure A bus scan (searching for a connected frequency converter) is only possible in "ONLINE" operation. BUS SCAN ONLY WITH ONLINE OPERATION Warnings DATA OVERWRITE? DELETE DATA? These warnings inform about a significant change which requires additional confirmation.
9-22 Indications and Operation of the Function Modules Rexroth IndraDrive FCS01.1 Master Communication Module Note: Please see Chapter 15-1, Master Communication - Field Busses and Protocols for a detailed description of the bus protocols and their parameterization. Profibus Module FCC01.1F-PB1-NNNN / -PB2-NNNN Profibus enables a great variety of automation devices to exchange data.
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9-23 Rexroth IndraDrive FCS01.1 Indications and Operation of the Function Modules Fig. 9-16: FCC01.1F-PB2-NNNN BR (green) BUS ready; communication w/o problems Status LEDs BE (red) BUS error, operational fault Supply voltage is 24V DC ±25%. The 24V connection is effected by...
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9-24 Indications and Operation of the Function Modules Rexroth IndraDrive FCS01.1 Note: The settings via the rotating encoding switch are not transmitted into the frequency converter. The use of line type A results in the following lengths of a bus segment:...
9-25 Rexroth IndraDrive FCS01.1 Indications and Operation of the Function Modules CANopen Module FCC01.1F-CN1-NNNN The CANopen interface at the FCS01 allows for parameterization and control of the devices in accordance with the CANopen specification. Up to 127 nodes can be addressed at one bus. An integrated terminating resistor can be applied.
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9-26 Indications and Operation of the Function Modules Rexroth IndraDrive FCS01.1 Terminating resistor Terminating resistor: Terminating resistor is activated Terminating resistor is not activated Fig. 9-22: Terminating resistor The use of line type A results in the following lengths of a bus segment:...
9-27 Rexroth IndraDrive FCS01.1 Indications and Operation of the Function Modules DeviceNet Module FCC01.1F-DN1-NNNN DeviceNet is an open communication profile for distributed industrial automation system. It is based on the CANbus system. Up to 64 nodes can be connected at one bus system.
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9-28 Indications and Operation of the Function Modules Rexroth IndraDrive FCS01.1 DeviceNet assignment Signal Function 0 V – potential 24 V supply voltage CAN_L Bi-directional data signal CAN_L Drain/Shield Shield connection CAN_H Bi-directional data signal CAN_H 24 V supply voltage - plus Fig.
WARNING applied to a connected motor. Basic Settings All frequency converters supplied by Bosch Rexroth are pre-programmed by default for standard applications with 4-pole DS standard motors (of identical power and voltage). When motors of other power ratings or pole numbers are used, the information on the motor's type label must be input in the P201...P207 parameters of the menu group >Motor data<.
10-3 Rexroth IndraDrive FCS01.1 Commissioning Minimum Configuration of the Control Connections If the frequency converter is to be controlled via the digital and analog inputs, the device can be used immediately as supplied in factory setting . Initially, no settings must be made.
11-1 Rexroth IndraDrive FCS01.1 Parameterization Parameterization There exist four parameter records. During operation, it is possible to switch between them. All parameters are visible in factory setting but can be partially hidden with parameter P003. All parameters can be changed "online".
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11-2 Parameterization Rexroth IndraDrive FCS01.1 ⇒ All current parameter setting will be lost if P523 = 1 is set and confirmed with "ENTER". To save current settings, they can be transferred to the memory of CAUTION the control panels. Availability of Parameters Depending on the respective configurations, the parameters are subject to certain conditions.
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11-3 Rexroth IndraDrive FCS01.1 Parameterization Array Parameters Indication The parameters P502, P701 through 706, P707, P718, P741/742 and P745/746 are capable of mapping settings or views in several levels (‚array’). To this end, the array level is indicated after selection of one of these parameters.
11-4 Parameterization Rexroth IndraDrive FCS01.1 11.1 Status Indication In the following, the frequency converter is referred to by the abbreviation Parameter Parameter Setting value / description / note Device Supervisor record P000 Status Indication 0.01 ... 9999 In the display of the standard control panel, the operating value selected in parameter...
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11-5 Rexroth IndraDrive FCS01.1 Parameterization Parameter Parameter Setting value / description / note Device Supervisor record P002 Indication of scaling factor 0.01 ... 999.99 The operating value selected in parameter P001 >Selection of indicator value< is [ 1.00 ] multiplied by the scaling factor and indicated in P000. Thus, it is possible to indicate system-specific operating values.
11-6 Parameterization Rexroth IndraDrive FCS01.1 11.2 Basic Parameters Parameter Parameter Setting value / description / note Device Supervisor record P100 Parameter record 0 ... 3 Selection of the parameter record to be parameterized. 4 parameter records are available. All parameters depending upon a parameter record are marked with P.
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11-7 Rexroth IndraDrive FCS01.1 Parameterization Parameter Parameter Setting value / description / note Device Supervisor record P103 Braking time 0 ... 320.00 s Braking time is the time which corresponds to the linear frequency reduction from the set maximum frequency (P105) to 0Hz. When a current setpoint value <100% is used, [ 2.00 ]...
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11-8 Parameterization Rexroth IndraDrive FCS01.1 Parameter Parameter Setting value / description / note Device Supervisor record Output Respectively jeweils Respectively Ausgangs- jeweils frequency 1 0 ..1 00% of P1 0 2 10 - 100% von P103 1 0 ..1 00% of P1 03...
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11-9 Rexroth IndraDrive FCS01.1 Parameterization Parameter Parameter Setting value / description / note Device Supervisor record P108 Switch-off mode 0 ... 12 This parameter specifies the manner in which the output frequency is reduced after "locking" (controller enable → low).
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11-10 Parameterization Rexroth IndraDrive FCS01.1 Parameter Parameter Setting value / description / note Device Supervisor record P109 DC current - brake 0 ... 250 % Current setting for the functions DC current braking (P108 = 3) and combined braking (P108 = 5). The correct setting value depends upon the mechanic load and the [ 100 ] desired stop time.
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11-11 Rexroth IndraDrive FCS01.1 Parameterization Parameter Parameter Setting value / description / note Device Supervisor record P114 Brake release time 0 ... 2.50 s Electromagnetic brakes have a physically caused delayed reaction time on release. As a result, the motor may start while the brake is still applied, causing the FC to fail and [ 0.00 ]...
11-12 Parameterization Rexroth IndraDrive FCS01.1 11.3 Motor Data / Characteristics Parameter Parameter Parameter Setting value / description / note Device Supervisor record P200 Motor list 0 ... 53 This parameter is used to modify the preset motor data. The factory setting provides for a...
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11-13 Rexroth IndraDrive FCS01.1 Parameterization Parameter Parameter Setting value / description / note Device Supervisor record P201 Rated frequency 10.0 ... 399.9 The rated motor frequency defines the U/f salient point at which the FC supplies the rated voltage (P204) at the output.
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11-14 Parameterization Rexroth IndraDrive FCS01.1 Parameter Parameter Setting value / description / note Device Supervisor record P209 No-load current 0.1 ... 300.0 A This value is always calculated automatically from the motor data when parameter >cos ϕ< P206 and parameter >Rated current< P203 are modified.
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11-15 Rexroth IndraDrive FCS01.1 Parameterization P215 Rate-action boost 0 ... 200 % Only with linear characteristic (P211 = 0% und P212 = 0%). [ 0 ] For drives requiring high startup torque, this parameter offers the option to supply an additionally current during the startup phase.
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11-16 Parameterization Rexroth IndraDrive FCS01.1 P220 Parameter identification ... up to 240 s The FC automatically determines the motor data via this parameter. In the vast majority of cases, this results in a significantly improved drive behavior as the asynchronous DS motor is subject to certain manufacturing tolerances not documented on the type label.
11-17 Rexroth IndraDrive FCS01.1 Parameterization 11.4 Control Terminals Parameter Parameter Setting value / description / note Device Supervisor record P400 Function analog input 1 0 ... 82 The analog input of the FC can be used for different functions. Please note that only one of the functions described below can be used at a time.
11-18 Parameterization Rexroth IndraDrive FCS01.1 Parameter Parameter Setting value / description / note Device Supervisor record 14 = Actual value process controller *; activates the process controller, and the analog input 1 is connected with the actual value encoder (dancer, pressure box, flow meter,…).
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11-19 Rexroth IndraDrive FCS01.1 Parameterization Parameter Parameter Setting value / description / note Device Supervisor record P401 Mode analog input 1 0 ... 3 0 = 0 – 10V limited: An analog setpoint which is smaller than the programmed adjustment 0% (P402) does not result in reversal of rotation direction.
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11-20 Parameterization Rexroth IndraDrive FCS01.1 Parameter Parameter Setting value / description / note Device Supervisor record Adjustment analog input 1 P403 100% -50.00 ... This parameter is used to set the voltage corresponding to the maximum value of the 50.00 V selected function of analog input 1.
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11-21 Rexroth IndraDrive FCS01.1 Parameterization Parameter Parameter Setting value / description / note Device Supervisor record -50.00 ... 50.00 V This parameter is identical with P402. [ 0.00 ] Adjustment analog input 2 P408 100% -50.00 ... 50.00 V This parameter is identical with P403.
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11-22 Parameterization Rexroth IndraDrive FCS01.1 Parameter Parameter Setting value / description / note Device Supervisor record 0 ... 400.0 %ms Only effective if the function actual frequency PID has been selected. [ 1.0 ] In case of a deviation, the D quota of the PID controller will define the frequency modification multiplied by time.
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11-23 Rexroth IndraDrive FCS01.1 Parameterization Parameter Parameter Setting value / description / note Device Supervisor record P418 Function analog output 0 ... 52 Analog functions: [ 0 ] An analog (0 … +10 volt) voltage can be picked off at the control terminals (max. 5 mA).
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11-24 Parameterization Rexroth IndraDrive FCS01.1 Parameter Parameter Setting value / description / note Device Supervisor record 15 = External brake 28 = ... 29 reserved 16 = Converter is running 34 = ... 43 reserved 17 = Current limit 44 = Bus in bit 0...
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11-25 Rexroth IndraDrive FCS01.1 Parameterization Parameter Parameter Setting value / description / note Device Supervisor record P422 Function digital input 3 0 ... 62 Parameter record switch bit 0 as factory setting [ 8 ] Various functions may be programmed. Please refer to the following table.
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11-26 Parameterization Rexroth IndraDrive FCS01.1 List of potential functions of the digital inputs P420…P424 Value Function Description Signal no function Input is switched off. Release right FC supplies the output signal, phase sequence right high (with positive setpoint value) 0 → 1 edge (P428 = 0)
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11-27 Rexroth IndraDrive FCS01.1 Parameterization Value Function Description Signal Switching the analog input on and off 1/2 (high=ON). high Setpoint 1 on / off The low signal sets the analog input to 0%, which does not result in deactivation with a minimum frequency (P104) >...
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11-28 Parameterization Rexroth IndraDrive FCS01.1 Functions pulse input: 2...22kHz (only for DIG 2 and DIG 3) For these functions, the respective inputs evaluates the applied pulse frequency. The frequency range 2kHz to 22kHz covers the value range 0 to 100%. The inputs act up to a maximum pulse frequency of 32kHz. The voltage level may be between 15V and 24V and the duty-cycle between 50% and 80%.
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11-29 Rexroth IndraDrive FCS01.1 Parameterization Value Function Description Signal Parameter Setting value / description / note Device Supervisor Parameter record P426 Quick-stop time 0 ... 320.00 s Setting the braking time for the quick stop function which can be activated via a digital input, the bus control, the keyboard, or automatically in case of error.
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11-30 Parameterization Rexroth IndraDrive FCS01.1 Value Function Description Signal P433 Fixed frequency 5 -400 ... 400 Hz Function description of the parameter, see P429 >Fixed frequency 1< [ 0 ] P434 Function relay 1 0 ... 38 The settings 3 to 5 work with a 10% hysteresis; this means that the relay contact closes...
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11-31 Rexroth IndraDrive FCS01.1 Parameterization Value Function Description Signal 13 = Torque value regeneratively active: The limit value in P112 has been reached in regenerative range. Hysteresis = closes 14 = ... 29 reserved 30 = Bus IO in bit 0 / bus in bit 0 (AS1 option)
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11-32 Parameterization Rexroth IndraDrive FCS01.1 Value Function Description Signal P465 … - 01 ... - 31 Fixed frequency field -400.0 ... 400.0 In the array levels, up to 31 different fixed frequencies can be set; these frequencies can be selected with the functions 50…54 for the digital inputs.
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11-33 Rexroth IndraDrive FCS01.1 Parameterization Value Function Description Signal P481 … - 01 Function bus I/O out bits ... - 10 0 ... 38 The bus I/O in bits are regarded as multi-function relay outputs. They can be set to the same functions (P434...443)
11-34 Parameterization Rexroth IndraDrive FCS01.1 11.5 Additional Parameter Parameter Setting value / description / note Device Supervisor Parameter record P502 ... - Value reference function ... - 0 ... 21 Selection of up to 3 reference values: [ 0 ]...
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11-35 Rexroth IndraDrive FCS01.1 Parameterization Parameter Setting value / description / note Device Supervisor Parameter record Absolute minimum P505 frequency 0.0 ... 10.0 Hz Specifies the frequency value below that the FC cannot fall below. If the setpoint value falls under the absolute minimum frequency, the FC will switch off or change to 0.0Hz.
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11-36 Parameterization Rexroth IndraDrive FCS01.1 Parameter Setting value / description / note Device Supervisor Parameter record P509 Source control word 0 ... 9 Selection of the interface through which the FC is controlled. [ 0 ] 0 = Control terminals or keyboard control with the standard control panel and the Comfort control panel, when P510 = 0, or via bus I/O bits.
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11-37 Rexroth IndraDrive FCS01.1 Parameterization Parameter Setting value / description / note Device Supervisor Parameter record P513 Telegram downtime 0.0 / 0.1 ... Monitoring function of the respectively active bus interface. After receipt of a valid 100.0 s telegram, the next telegram must arrive within the preset time. If not, the FC will signal an error and switches off with the error message E010 >Bus time out<.
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11-38 Parameterization Rexroth IndraDrive FCS01.1 Parameter Setting value / description / note Device Supervisor Parameter record P520 Flying restart circuit 0 ... 4 Suitable only fro motor frequencies < 100Hz. [ 0 ] This function is needed to lock on the FC to already rotating motors, e.g. with fan drives.
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11-39 Rexroth IndraDrive FCS01.1 Parameterization Parameter Setting value / description / note Device Supervisor Parameter record P537 Pulse deactivation 10...200%/201 This function is used to prevent quick deactivation of the FC when a corresponding load is applied. With pulse deactivation activated, the output current is limited to the set value.
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11-40 Parameterization Rexroth IndraDrive FCS01.1 Parameter Setting value / description / note Device Supervisor Parameter record P539 Output monitoring 0 ... 3 This safety function is used to monitor the output current at the terminals U-V-W and to check it for plausibility. In case of failure, error message E016 is output.
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11-41 Rexroth IndraDrive FCS01.1 Parameterization Parameter Setting value / description / note Device Supervisor Parameter record Bit 0 = relay 1 Bit 4 = Dig AOut 1 Bit 10 = Bus out bit 2 (analog output 1) Bit 1 = relay 2 Bit 11 = Bus out bit 3 Bit 5…7 = reserved...
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11-42 Parameterization Rexroth IndraDrive FCS01.1 Parameter Setting value / description / note Device Supervisor Parameter record P544 Actual bus value 2 0 ... 21 This parameter is identical with P543 [ 0 ] Condition is PPO 2 or PPO 4 type (P507).
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11-43 Rexroth IndraDrive FCS01.1 Parameterization Parameter Setting value / description / note Device Supervisor Parameter record P549 Function potentiometer box 0 ... 16 reserved [ 1 ] P550 ParameterBoxJobs 0 ... 3 Only available with standard control panel. [ 0 ] Within the standard control panel, a data record can be saved which consists of parameter record 1 to 4 of the connected FC.
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11-44 Parameterization Rexroth IndraDrive FCS01.1 Parameter Setting value / description / note Device Supervisor Parameter record P557 Power braking resistor 0.00 ... 20.00 Continuous power (nominal power) of the resistor for calculating the maximum braking power. .00 ] 0.00 = monitoring deactivated...
11-45 Rexroth IndraDrive FCS01.1 Parameterization 11.6 Information Parameter Setting value / description / note Device Supervisor Parameter record P700 Current error 0.0 ... 21.4 Currently pending error. For more details, see Chapter 12, Error Messages. Standard control panel: The description of the individual error numbers can be found under 'Error Messages'.
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11-46 Parameterization Rexroth IndraDrive FCS01.1 Parameter Setting value / description / note Device Supervisor Parameter record P705 ... - 01 DC bus volt. last error 1…5 ... - 05 0 ... 1000 V DC This parameter saves the DC bus voltage that was supplied at the moment of error.
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11-47 Rexroth IndraDrive FCS01.1 Parameterization Parameter Setting value / description / note Device Supervisor Parameter record P709 Voltage analog input 1 0.00 ... 10.00 V Indicates the value least measured of analog input 1. P710 Voltage analog output 0.0 ... 10.0 V Indicates the value least rendered of analog output 1.
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11-48 Parameterization Rexroth IndraDrive FCS01.1 Parameter Setting value / description / note Device Supervisor Parameter record P722 Current voltage 0 ... 500 V Indicates the AC voltage currently supplied at the FC output. Current voltage P723 component Ud 0 ... 500 V Indicates the current field voltage component.
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11-49 Rexroth IndraDrive FCS01.1 Parameterization Parameter Setting value / description / note Device Supervisor Parameter record P736 DC bus voltage 0 ... 1000 V DC Indicates the current DC bus voltage. Current capacity P737 utilization braking resistor 0 ... 1000 % This parameter informs on the current capacity utilization of the braking resistor in regenerative operation when the parameters P556 and P557 have been set correctly.
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11-50 Parameterization Rexroth IndraDrive FCS01.1 Parameter Setting value / description / note Device Supervisor Parameter record P741 Process data bus out ... - 01 ... - 13 0000 ... FFFF (hex) This parameter ... - 01 = status word Status word, source from informs about the P509.
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11-51 Rexroth IndraDrive FCS01.1 Parameterization Parameter Setting value / description / note Device Supervisor Parameter record P750 Statistics overcurrent 0 ... 9999 Number of overcurrent messages during operating hours. P751 Statistics overvoltage 0 ... 9999 Number of overvoltage messages during operating hours.
11-52 Parameterization Rexroth IndraDrive FCS01.1 11.7 Pertinent Parameters, User Settings (P) ⇒ dependent upon parameter record, these parameters can be variously set in 4 parameter records. Setting after commissioning Parameter Factory Super Designation setting visor STATUS INDICATIONS P000 Status Indication...
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11-54 Parameterization Rexroth IndraDrive FCS01.1 Setting after commissioning Parameter Factory Super Designation setting visor P426 Quick-stop time [s] 0.10 P427 Quick-stop Failure Automatic start-up P428 [Off°/°On] P429 Fixed frequency 1 [Hz] P430 Fixed frequency 2 [Hz] P431 Fixed frequency 3 [Hz]...
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11-55 Rexroth IndraDrive FCS01.1 Parameterization Setting after commissioning Parameter Factory Super Designation setting visor P507 PPO Type P508 Profibus address P509 Source control word P510 Source setpoint value 0 (auto) P511 USS Baud rate P512 USS address P513 telegram downtime [s]...
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11-56 Parameterization Rexroth IndraDrive FCS01.1 Setting after commissioning Parameter Factory Super Designation setting visor P555 P limit chopper [%] P556 Braking resistance [Ω] P557 Power braking resistor [kW] 0 P558 Magnetization time [ms] P559 DC lag time [s] 0.50 P560...
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11-57 Rexroth IndraDrive FCS01.1 Parameterization Parameter Designation Current state or indicated values INFORMATION P700 (P) current error P701 last error 1…5 P702 Freq. last error 1…5 P703 Current last error 1…5 P704 Voltage last error 1…5 P705 DC bus volt. last error 1…5 P706 P-record last error 1...5...
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11-58 Parameterization Rexroth IndraDrive FCS01.1 Parameter Designation Current state or indicated values INFORMATION Capacity utilization motor P738 P739 Temperature heat sink [°C] P740 Process data bus in [hex] P741 Process data bus out [hex] P742 Database version P743 Converter type...
12-1 Rexroth IndraDrive FCS01.1 Error Messages Error Messages Errors can cause deactivation of the frequency converters. There are the following options for reset of an error (error confirmation): • by mains deactivation and re-activation, • by a correspondingly programmed digital input (P420… P424 = function 12), •...
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12-2 Error Messages Rexroth IndraDrive FCS01.1 Available error messages Indication at the Indication at the comfort Cause standard control control panel • Remedy panel Group Detail in P700 / P701 E001 Overtemperature converter Error signal from the output stage module (static) Lowering of the environmental •...
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12-3 Rexroth IndraDrive FCS01.1 Error Messages Indication at the Indication at the comfort Cause standard control control panel • Remedy panel Group Detail in P700 / P701 E006 Undervoltage DC bus Frequency converter - mains/DC bus voltage too low (charging error) •...
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12-4 Error Messages Rexroth IndraDrive FCS01.1 Indication at the Indication at the comfort Cause Cause standard control control panel • • Remedy Remedy panel Group Detail in P700 / P701 10.8 Communication error Connection error / malfunction of the external module...
13-1 Rexroth IndraDrive FCS01.1 Technical Data Technical Data 13.1 General Data FCS01 Function Specification output frequency 0.0 ... 400.0Hz Pulse frequency fs 3.0 ... 16.0kHz; Standard setting: 6kHz Derating with 230V devices from fs > 8 kHz Derating with 400V devices from fs > 6 kHz typ.
13-2 Technical Data Rexroth IndraDrive FCS01.1 Function Specification Relay 0,14 .. 1.5 mm multiwire with connector sleeves, 0,14 .. 2.5 mm single-wire AWG 26 .. 14 RS485 / RS232 1x RJ12 (6-pole) CANbus 13.2 Electrical Data Electrical Data of the 230 V Devices...
13-3 Rexroth IndraDrive FCS01.1 Technical Data approx. Weight [kg] Electrical Data of the 400 V Devices Size Type of device: FCS01.1E W0003-A-04 W0005-A-04 W0006-A-04 W0008-A-04 Rated motor power 400V 0.55 kW 0.75 kW 1.1 kW 1.5 kW (4-pole standard 480V ¾...
13-4 Technical Data Rexroth IndraDrive FCS01.1 Derating of the electrical data The frequency converters FCS01 are dimensioned for certain operating statuses. Other deviating operating status are possible with derating of the electrical data. Derating of the output current is executed in dependence on pulse frequency, output frequency and mains voltage.
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13-6 Technical Data Rexroth IndraDrive FCS01.1 For the upper limits of the pulse deactivation dependent on pulse and output frequency, consult the following tables. In any case, the value that can be set in parameter P537 (10…200%) is limited to the value indicated in the tables, depending on the pulse frequency.
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13-7 Rexroth IndraDrive FCS01.1 Technical Data Reduced overcurrent based on mains voltage The FCS01 devices are thermally dimensioned for the rated currents. This rated current is available with the specified rated voltage. With deviating rated voltages in the permissible range, please note the following: •...
13-8 Technical Data Rexroth IndraDrive FCS01.1 13.3 Electrical Data for UL/cUL Certification The data specified in this paragraph should be considered to observe the regulations on UL/cUL certification. Size A - 230 V mains Type of device: FCS01.1E -W0003-A-02 -W0005-A-02...
13-9 Rexroth IndraDrive FCS01.1 Technical Data 13.4 Electromagnetic Compatibility (EMC) Regarding conformity, we distinguish the following cases: • Supply of drive components • Acceptance test of a machine or installation with the installed drive components. Supply of drive components According to the regulations, there are two options for drive components which are used for further processing: •...
13-10 Technical Data Rexroth IndraDrive FCS01.1 Realizable EMC Limit Value Classes (in preparation) The following limit value classes can be realized when the following conditions are met: Device type Jumper setting s. Chapter 7 max. perm. motor cable length (shielded) for "Settings"...
14-1 Rexroth IndraDrive FCS01.1 Additional Information Additional Information 14.1 Setpoint Processing in FCS01 Main - setpoint - sources Frequency - main - setpoint Fct . dig. input Rotation direction P429 - P433 Fixed frequency 1-5 Jog frequency P113 ( also with controlbox )
14-2 Additional Information Rexroth IndraDrive FCS01.1 14.2 Process Controller The process controller is a PI controller which allows for limitation of the controller output. Additionally, the output is scaled in per cent to a reference input variable. In this way, it is possible to control an existing downstream drive with the reference input variable and to correct it with the PI controller.
15-1 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols Control Communication - Field Busses and Protocols 15.1 Overview Reference Standards Main features Required communicat accessories Profibus- EN 50170DIN Transmission rate up to 1.5°Mbaud FCC01.1F- 19245 parts 1, Electrically isolated bus interface...
15-2 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 Configuration files The required configuration files: for Profibus, the device master file (*.gsd), and for DeviceNet, CanOpen Electronic Data Sheet (*.eds) found under www.boschrexroth.com/indradrive. Abbreviations used PIDV Parameter ID value...
15-3 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols For the PROFIBUS DP, the following transmission services are defined: Transmission Description service Send and request data with acknowledge. In a message cycle, the master transmits output data to a slave and receives back the input data in the same cycle.
15-4 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 Note: The reaction time will increase with increasing number of nodes. Parameterization of the Profibus Pertinent Parameters The following parameters are pertinent to communication via Profibus: Group Parameter Parameter name...
15-5 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols Profibus Error Monitoring and Indication Monitored Functions • Connection to the master: Error for example by disconnecting the bus cable. • Baud rate identification • Receipt of process data from the PROFIBUS After receipt of a valid telegram, the next telegram must arrive within the time set in the converter parameter "USIP timeout".
15-6 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 Profibus - Structure of the Useful Data Structure of the Useful Data The structure of the useful data for cyclic data transfer between the master and the converter is divided into two areas: Abbr.
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15-7 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols Types of Parameter Process Objects (PPO Types) For cyclic data transfer, the parameter process data object (PPO) is defined which is used to transfer process data (PCD) and parameters (PIDV) from the master to the converter.
15-8 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 Profibus Telegram Structure PCD Useful Data Section (PCD) In process data section PCD, control words and command values are transmitted from the master to the converter, and status words and actual values are sent from the converter to the master.
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15-9 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols The control word (CTW) In the job telegram, the control word (CTW) is transmitted as the first word to the converter in the section of the process data. PCD1...
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15-10 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 Valu Significance Notes PCD valid Valid process data is transmitted by the master. Note: When only setpoint values are transmitted via the bus (setting: interface), this bit must be set to validate the transmitted setpoint.
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15-11 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols The status word (STW) In the converter response telegram, the status word (STW) is transmitted as the first word to the master in the section of the process data.
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15-12 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 Valu Significance Notes Comparison value Programmed function of the MFR 1 met, MFR 1 reached actual value > programmed comparison value Clockwise The motor defaults to clockwise type rotation...
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15-13 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols In parameter P546, the function of the 1. setpoint is set. The following The setpoint 1 (SP1) possibilities are available: command frequency (16 bit) By default, the command frequency is transmitted as a 16 bit value in setpoint 1.
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15-14 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 By default, the actual frequency - i.e. the actual output frequency of the The actual value 1 (AV1) converter- is transferred as a 16 bit value in actual value 1. In the converter response telegram, the actual value 1 is transmitted as the second word to the master in the section of the process data.
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15-15 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols Useful Data Section PIDV (Parameter ID Value) The PIDV mechanism can be used to perform parameter editing in cyclic data traffic. In this context, the master formulates a job, and the converter formulates the respective response.
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15-16 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 Job and Response Identification All jobs that can be transmitted from the master to the converter are listed in the following table. The right column shows the response transmitted in normal case (°response ID positive°).
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15-17 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols Before a job execution is completed, the converter will supply the response of the last job. Thus, the master must always check whether the received response corresponds transmitted job.
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15-18 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 If the parameter to be edited is furthermore an array parameter, the sub- index of the requested parameter can furthermore be addressed through bit 10 to bit 15 (0 = array element 1, 1 = array element 2, ….).
15-19 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols Profibus Data Transfer - Sample Telegrams In the following, the control and parameterization of the converter via the Profibus is illustrated by way of several sample telegrams. Activation Disable → → → → Ready for Activation A frequency converter is to be switched from the "activation disable"...
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15-20 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 To switch the converter into Ready for activation status, the following telegram must be transmitted: When the converter has switched to Ready for activation state, it will transmit the following response telegram:...
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15-21 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols Writing a Parameter When transmitting parameter jobs, please note that the slave will not directly respond to the job in the parameter channel of the master telegram but that the positive response may be delayed by one or several communication cycles.
15-22 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 Profibus Data Transfer - Status Machine Description of the Status Machine The frequency converter runs through a status machine. The transitions between different statuses are triggered by corresponding control commands in the control word of the process data.
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15-23 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols Representation of the Status Machine Fig. 15-32: Internal status machine DOK-INDRV*--FCS01*****-IB01_EN-P...
15-24 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 PROFIDRIVE Standard Parameter The following parameters defined by the PROFIBUS profile are realized in the PROFIBUS module: Explanation Node address Control sovereignty PIDV (always 1, i.e. PROFIBUS interface) Error number: The current error number is stored in this parameter.
15-25 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols 15.3 CANopen Use and Application In their basic version, the basic devices do not have components for parameterization or control. To establish a communication via CANopen, a technology module CANopen must be used.
15-26 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 CANopen Protocol Overview Element Description Object directory The OD contains all objects of the device. Objects mirror the visible functionality. They contain data, parameters or functions. They are accessed via SDOs . An (OD) object is addressed via the index (16 bit) and the sub-index (8 bit).
15-27 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols CANopen Bus Description Bus structure Elements Description / data Bus elements Topology linear (serial bus system) Nodes max. 128 nodes, depending on the driver modules used; standard drivers can drive approx. 100 nodes;...
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15-28 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 Preset Values - Activation of CANopen To operate the converter with the CANopen protocol, the bus must be connected to the master, and a number of settings must be made at the converter.
15-29 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols CANopen Error Monitoring and Indication LED Indication at the Function Module FCC01.1F-CN 4 LEDs indicate the status at the function module FCC01.1F-CN: • CR / CE for the status of the CAN bus •...
15-30 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 CANopen Data Transfer - Process Data Objects PDO Control via PDOs Process data are transmitted via PDOs: The frequency converter sends its status data via transmit-PDOs and receives control data via receive- PDOs.
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15-31 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols The location where which data is stored within these 8 bytes is defined via mapping, e.g. Data bytes PDO Control word (16 Bit) Setpoint1 (16 Bit) Fig. 15-40: Data bytes PDO...
15-32 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 CANopen Telegram Structure Control word - CTW see chapter "Profibus Telegram Structure, Control Word - CTW" Status word - STW see chapter "Profibus Telegram Structure, Status Word - STW"...
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15-33 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols The second and third setpoint is always 16 bits wide. The function of the second and third setpoint can be set in the converter under the parameter P547 'Function setpoint 2' or P548 'Function setpoint 3'.
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15-34 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 With setting 5 in parameter P543, the statuses of the control terminals and the relays (MFR) can be transmitted: Status Bit 0-4 Digital input 1-5 Bit 5-11 reserved Bit 12, 13...
15-35 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols CANopen Data Transfer - Example The following example is to illustrate control via PDOs. To this end, it is assumed that the following settings are true: Node ID "4"...
15-36 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 CANopen Data Transfer - Status Machine see chapter "Profibus Data Transfer - Status Machine" CANopen Object Directory All available objects are comprised in the "Electronic Data Sheet“ (eds file) of the FCS01 frequency converter.
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15-37 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols PDO Objects (1400-1A03) Index Object Description Unit Type 1400- REC Receive PDO Receive-PDO characteristics 0x21 1403 Communication Parameter Largest subindex Number of elements COB-ID used by PDO Identifier receive-PDO...
15-38 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 Frequency Converter Objects (2000-3003) Index Object Description Unit Type 2000- Manufactor Spec. FC parameter 23E7 Parameter 3000 Controlword Control word (CTW) 3001 Statusword Status word (STW) 3002 Largest subindex...
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15-39 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols Drive Profile Objects DS-402 The following objects are only valid when the frequency converter parameter 'drive profile' (P551) is activated. Furthermore, the objects are only valid for the 1. parameter record.
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15-40 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 Object 603F error code Code Error description Code Error description No error 6000 Device software 1000 General error 6310 Parameter loss 2200 Current within the device 7112 Overcurrent brake chopper...
15-41 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols 15.4 Universal Serial Interface Protocol - USIP Use and Application The universal serial interface protocol USIP of the FCS01 series is used to control and parameterize the converter via an asynchronous serial interface.
15-42 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 USIP Bus Description Bus structure Elements Description / data Bus elements Topology Linear topology without stubs; serial bus coupling between one master and several slaves; Nodes max. 32, among them 1 master...
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15-43 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols Transmission speed The maximum line lengths and thus the maximum distance between the master and the last slave is limited by the line characteristics, the environmental conditions and the transmission rate.
15-44 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 USI Parameterization Pertinent Parameters The following parameters are pertinent to communication via USIP: Group Parameter parameter name Bus parameter P503 Reference function output P509 Source control word P510 Source setpoint value...
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15-45 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols Data Coding Each telegram starts with the start character STX (= 02 Hex), followed by Telegram structure the indication of length (LG) and the address byte (ADR). The use characters follow after that.
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15-46 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 Transmission Method Only one slave device can be addressed with each telegram (exception: broadcast telegram without slave response). For reliable identification of the telegram start by the slave, the master must observe a so-called start break between the receipt of the slave telegram and the transmission of the next telegram.
15-47 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols USIP Data Transfer - Structure of the Useful data Structure of the Useful Data see Chapter "Profibus - Structure of the Useful Data" Types of Parameter Process Objects (PPO Types)
15-48 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 USIP Telegram Structure Useful Data Section PCD (Process Data) Control word - CTW see Chapter "Profibus Telegram Structure". Status word - STW see Chapter "Profibus Telegram Structure". Second and third setpoint - SP2 see Chapter "Profibus Telegram Structure".
15-49 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols USIP Data Transfer - Sample Telegrams In the following, the control and parameterization of the converter via the USI protocol is illustrated by way of several sample telegrams. Note:...
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15-50 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 A sub-menu offers support with the generation of the individual steps. • USIP address • Control word • Setpoint • Parameter number • Parameter index • Parameter value • Job All points together make up one step in the macro.
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15-51 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols Activation Disable → → → → Ready for Activation A frequency converter with the USIP address 0 is to be switched from the "activation disable" state (CTW bit 0 = 0), which is active after the device has been switched on, into the "ready for activation"...
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15-52 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 When the converter has switched to Ready for activation state, it will transmit the following response telegram: Byte no. Significance hexadecimal Fig. 15-69: Example: Status word Value Value Significance...
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15-53 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols Details: Precondition (status word of the converter) Byte no. Significance hexadecimal Fig. 15-71: Status word of the converter The following telegram must be sent to the converter: Byte no.
15-54 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 In hexadecimal notation, the telegram is made up as follows: Byte no. CTW CTW Significance hexadecimal Fig. 15-74: Example: Control word telegram structure When the converter has completed the job, it responds with Byte no.
15-55 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols USIP Data Transfer - Master Telegram Times The telegram times to be monitored depend upon the currently valid Baud rate and the telegram length. For the data format: 8E1, the following runtimes are applicable:...
15-56 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 15.5 DeviceNet Use and Application The FCS01 basic device is supplied with a blind cover for the function module slot. In basic version, it does not comprise components for parameterization or control.
15-57 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols I/O messages I/O messages are used to transmit process data. An I/O message generally has a producer (sender). It can have several consumers (receivers), however. The process data can either comprise 8 bytes (non- fragmented) or be distributed among several telegrams (fragmented).
15-58 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 Transmission Speed The maximum line lengths and thus the maximum distance between the master and the last slave is limited by the line characteristics, the environmental conditions and the transmission rate.
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15-59 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols Preset Values - Activation of DeviceNet To operate the converter with the DeviceNet protocol, the bus must be connected to the master, and a number of settings must be made at the converter.
15-60 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 DeviceNet Error Monitoring and Indication LED Indication at the Function Module FCC01.1F-DN 4 LEDs indicate the status at the function module: • MS/NS for the status of the DeviceNet bus •...
15-61 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols DeviceNet Telegram Structure Useful Data Section PCD (Process Data) Control word - CTW see Chapter "Profibus Telegram Structure" Status word - STW see Chapter "Profibus Telegram Structure" see Chapter "Profibus Telegram Structure"...
15-62 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 When the AC-DRIVE profile is activate (P551=1), the assembly instances AC profile 20, 21, 70 and 71 are valid. The process data have the following significance: Instanc Byte bit 7...
15-63 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols DeviceNet Object Classes Class 01 - Identity Object The identity object identifies devices within the DeviceNet network. Inst Attr. Description Type Access Vendor ID UINT Device Type UINT Product Code...
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15-64 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 Class 05 – DeviceNet Connection Object In this object, the settings for each active connection can be read out: • Instance 1: Expl. message • Instance 2: Polling • Instance 3: Bit strobe •...
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15-65 Rexroth IndraDrive FCS01.1 Control Communication - Field Busses and Protocols Class 41 (29 ) – Control Supervisor Object This is used to set the control of the device and to read out the status. This object is valid only with the AC profile active.
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15-66 Control Communication - Field Busses and Protocols Rexroth IndraDrive FCS01.1 Class 42 (2A ) – Acknowledge Handler Object The acknowledge handler is used to organize receipt of message acknowledgements Inst Attr. Description Type Access Acknowledge Timer UINT Retry Limit...
16-1 Rexroth IndraDrive FCS01.1 Disposal and Environmental Protection Disposal and Environmental Protection 16.1 Disposal Products Our products can be returned to us free of charge for disposal. It is a precondition, however, that the products are free of oil, grease or other dirt.
16-2 Disposal and Environmental Protection Rexroth IndraDrive FCS01.1 Recycling Due to their high content of metal most of the product components can be recycled. In order to recycle the metal in the best possible way it is necessary to disassemble the products into individual modules.
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17-1 Rexroth IndraDrive FCS01.1 Index Index AC profile 15-62 Accessories 5-1 Activation cycles 13-1 Actual value 15-14 Additional parameter 11-34 appropriate use 3-1 Assembly 15-61 Basic parameter 10-3 Basic parameters 11-6 Bit strobe 15-57 brake chopper 8-2 Brake control 11-8, 11-11...
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17-3 Rexroth IndraDrive FCS01.1 Index Motor cable lengths 8-13 Motor data 10-1, 11-12 Motor list 11-12 Motor model 4-1 mounting 7-1 Object classes 15-63 Object model 15-56 OFF 12-3 Overcurrent 12-2 Overtemperatur 12-2 Overvoltage 12-2 Overvoltage deactivation 8-2 Packaging materials 1...
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17-4 Index Rexroth IndraDrive FCS01.1 System connection 8-12 System error 12-4 Technical data 13-1 Thermal switch 8-2 Torque current limit 11-10 Type codes 6-2 Type label 10-1 UL 6-1 UL/cUL 13-8 UL/cUL certification 6-1 appropriate 3-1 inappropriate 3-2 USI protocol 15-41...
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Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 (0)93 52-40-50 60 +49 (0)93 52-40-49 41 service.svc@boschrexroth.de www.boschrexroth.com Printed in Germany R911310845 DOK-INDRV*-FCS01*****-IB01-EN-P...
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