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REXROTH IndraDrive HCQ02 Manuals
Manuals and User Guides for REXROTH IndraDrive HCQ02. We have
1
REXROTH IndraDrive HCQ02 manual available for free PDF download: Project Planning Manual
REXROTH IndraDrive HCQ02 Project Planning Manual (148 pages)
Drive Controllers
Brand:
REXROTH
| Category:
Controller
| Size: 5.12 MB
Table of Contents
Table of Contents
3
1 System Presentation
9
Drive System with Rexroth Indradrive HCQ02, HCT02
9
Drive Controllers HCQ02, HCT02
11
Type Code
13
Hcq02
13
Hct02
14
Firmware
14
Operator Panels
15
About this Documentation
15
Purpose
15
Editions
15
Documentations
16
Drive Systems, System Components
16
Motors
16
Cables
16
Control Unit
17
Your Feedback
17
2 Important Directions for Use
19
Appropriate Use
19
Introduction
19
Areas of Use and Application
19
Inappropriate Use
20
3 Safety Instructions for Electric Drives and Controls
21
Definitions of Terms
21
General Information
22
Using the Safety Instructions and Passing Them on to Others
22
Requirements for Safe Use
22
Hazards by Improper Use
23
Instructions with Regard to Specific Dangers
25
Protection against Contact with Electrical Parts and Housings
25
Protective Extra-Low Voltage as Protection against Electric Shock
26
Protection against Dangerous Movements
27
Protection against Magnetic and Electromagnetic Fields During Operation and Mounting
28
Protection against Contact with Hot Parts
28
Protection During Handling and Mounting
29
Battery Safety
29
Protection against Pressurized Systems
30
Explanation of Signal Words and the Safety Alert Symbol
30
4 General Data and Specifications
33
Acceptance Tests and Approvals
33
Transport and Storage
35
Transport of the Components
35
Storage of the Components
35
Installation Conditions
36
Ambient and Operating Conditions
36
Control Cabinet Design and Cooling
37
Mounting Position
40
Mounting Positions of Components
40
Compatibility with Foreign Matters
40
Voltage Test and Insulation Resistance Test
40
Control Voltage (24V Supply)
41
5 Technical Data of the Components
43
Hcq02
43
Brief Description, Use and Design
43
Technical Data
43
Ambient and Operating Conditions
43
Mechanical System and Mounting
44
Basic Data Power Section HCQ02
46
Hct02
52
Brief Description, Use and Design
52
Technical Data
52
Ambient and Operating Conditions
52
Mechanical System and Mounting
53
Basic Data Power Section HCT02
55
6 Electrical Connection Points
63
Connection Diagrams
63
Connection Diagram HCQ02
63
Connection Diagram HCT02
64
Arrangement of the Connection Points
65
Connection of Equipment Grounding Conductor
66
Ground Connection
66
X3, Mains Connection
67
X3L, Interface for Operator Panels
67
X5.1 and X5.2, Motor Connection
68
X4.1 ... X4.4, Encoder Evaluation
68
X5.3 and X5.4, Motor Connection
69
X6.1 ... X6.4, Motor Temperature Monitoring and Motor Holding Brake
70
X6C, Memory Card
73
X8, Optional Encoder Evaluation
73
X9, External Braking and Charging Resistor
73
X18, 24V Supply (Control Voltage)
74
X19, Bb Contact, DC Bus Short Circuit Control
77
X24 and X25, Sercos III Master
78
X26, Engineering Interface
79
X81 and X82, Digital Outputs
81
X83 ... X86, Digital Inputs
82
Shield Connection
84
Shield Connection Motor Cable
84
Shield Connection Control Lines
85
7 Optional Modules
87
OM1 and OM2
87
Digital I/O Extension
88
Interfaces
88
X70, External 24V Supply
88
X71
89
X73
90
8 Notes on Project Planning
93
Mains Connection
93
24V Supply
93
DC Bus Load
94
General Information
94
Calculation of Performance Profile
95
External Braking Resistor
96
9 Scope of Supply
97
10 Identifying and Checking the Delivered Components
99
Type Plate
99
Arrangement
99
Design
99
11 Mounting and Installation
101
Mounting
101
Dimensional Drawing
101
Distances
101
Connection Diagram
102
EMC Measures for Design and Installation
105
Rules for Design of Installations with Drive Controllers in Compliance with EMC
105
EMC-Optimal Installation in Facility and Control Cabinet
106
General Information
106
Division into Areas (Zones)
107
Control Cabinet Design According to Interference Areas - Exemplary Arrangements
108
Design and Installation in Area a - Interference-Free Area of Control Cabinet
109
Design and Installation in Area B - Interference-Susceptible Area of Control Cabinet
111
Design and Installation in Area C - Strongly Interference-Susceptible Area of Control Cabinet
111
Ground Connections
112
Installing Signal Lines and Signal Cables
113
General Measures of Radio Interference Suppression for Relays, Contactors, Switches, Chokes and Inductive Loads
114
12 Commissioning, Operation, Diagnostics
115
Operation and Diagnostics
115
Diagnostic LED Displays
115
Diagnostic LED Displays with Drive Firmware MPM-16VRS
115
Diagnostic LED Displays with Drive Firmware MPM-17VRS
117
13 Technical Data - Encoder Evaluation
121
ES - Standard Encoder Evaluation
121
Interface Standard Encoder Evaluation es
121
Properties of es
122
Signal Assignment to the Actual Position Value
123
Connection for 12V Encoder Systems
124
Power Supply
124
Allowed Encoder Cable Lengths for 12V Encoder Systems
124
Connection Diagrams for 12V Encoder Systems
124
Connection Diagrams for 12V Third-Party Encoder Systems
124
Connection for 5V Encoder Systems
126
Power Supply
126
Allowed Encoder Cable Lengths for 5V Encoder Systems Without Sense Evaluation
126
Connection Diagrams for 5V Encoder Systems with Third-Party Encoder
127
14 Technical Data - Functions
131
Relay Contacts
131
Relay Contact Type 2
131
Digital Inputs/Outputs
131
General Information
131
Digital Inputs
131
Digital Inputs Type a (Standard)
131
Digital Inputs Type B (Probe)
132
Digital Outputs
133
15 Accessories
135
Has09
135
Compactflash Memory Card
136
16 Environmental Protection and Disposal
137
Environmental Protection
137
Disposal
137
Service and Support
139
Index
141
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