Table of Contents
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Table of Contents
Related Manuals for REXROTH CS 550/150
Summary of Contents for REXROTH CS 550/150
- Page 1 CS 550/150 Symmetry Spreader and Joystick Controller Calibration Manual...
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Page 2: Table Of Contents
Function Labels Warning Bosch Rexroth Canada Corp. reserves the right to revise this information at any time and for any reason and reserves the right to make changes at any time, without notice or obligation, to any of the information contained in this piece of literature. -
Page 3: Programming Mode
Note: A valid PROGRAMMING USB key must be on the USB port. The PROGRAMMING USB key is for programming and log data, and the LOG DATA USB key will only retrieve data. Bosch Rexroth Canada ıJune.2016 ı Revision 2.0... -
Page 4: Program Screen Layout
4/29 Program Screen Layout Note: Due to the compact nature of these screens, the use of a selection tool like a pen or stylus is recommended. Bosch Rexroth Canada ıJune.2016 ı Revision 2.0... -
Page 5: Changing Fields - Data Entry
When selecting an item without a pull-down selection menu, a keypad is required. This keypad is used to enter text or numeric values. The example shown is “TRUCK- ID”. Bosch Rexroth Canada ıJune.2016 ı Revision 2.0... -
Page 6: Initial Set-Up
11. Select AVL or GPS tracking (optional). 12. Set WIFI/TIME/STYLUS (if required). The default error configuration values will work well for most applications, no changes required. Note: Save only applies to changes to Date/Time/WiFi/Stylus. Bosch Rexroth Canada ıJune.2016 ı Revision 2.0... -
Page 7: Ground Speed Calibration
Follow the instructions on the screen. Press Start when the vehicle speed is steady. Once calibration is complete, verify the speed by driving the vehicle through its speed range and verify if the controller matches the speedometer. Bosch Rexroth Canada ıJune.2016 ı Revision 2.0... -
Page 8: Valve Nulling - Conveyor/Spinner/Prewet/Norm
Press “Min” value field to enter into edit mode. Use up and down arrows to adjust speed so that the motor just begins to turn Press the “Min” value field again to end the edit mode and accept the value Bosch Rexroth Canada ıJune.2016 ı Revision 2.0... -
Page 9: Spinner Width Calibration
Repeat this procedure for all the vehicle motors (i.e. Conveyor/Auger, Spinner, Prewet, Anti-icing, etc.). 6.3 Spinner Width Calibration Measure and Enter the chute ‘width’ in mm or inch Press “WIDTH CAL” button to start Bosch Rexroth Canada ıJune.2016 ı Revision 2.0... -
Page 10: Chute Calibration
The speed of chute for both directions can be adjusted individually. The default is 60%. It is recommended to set both speed the same. Bosch Rexroth Canada ıJune.2016 ı Revision 2.0... -
Page 11: Material Calibration
Turn CONV Knob and/or SPN Knob to run. Stop when desired amount is reached. Weigh the material and enter the value. Press “CALIBRATION” Button to complete. Note: Press “STOP” button to stop the process anytime during calibration. Bosch Rexroth Canada ıJune.2016 ı Revision 2.0... - Page 12 Make sure that sufficient liquid in the tank and the system is safe to run. Press “CALIBRATION” button to proceed. Turn PREWET Knob to run. Stop when desired amount is reached. Measure the liquid volume and enter the value. Press “CALIBRATION” Button to complete. Bosch Rexroth Canada ıJune.2016 ı Revision 2.0...
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Page 13: Material Catch Test
10. These same procedures apply to pre-wet and liquid. Note: The material names can be changed by tapping on the text “SALT - -” and using the keypad to edit. Bosch Rexroth Canada ıJune.2016 ı Revision 2.0... -
Page 14: Load Parameters
Then the popup file window would close, and red “Load” text shows up on the USB symbol if a file is selected. Tap on the Door Symbol to exit to the operation mode. Turn the unit off, and on again for the new parameter to take effect. Bosch Rexroth Canada ıJune.2016 ı Revision 2.0... -
Page 15: Advanced Features
– Disable remote Pause/Blast, and use them as digital inputs JoyScn – Operator screen defaults to joystick screen. VoiceOff – Turn off voice readout for spreader functions. VolAdj – Allow operators to adjust volume without programming key Bosch Rexroth Canada ıJune.2016 ı Revision 2.0... -
Page 16: Gps Options And Wifi Data Transfer
16/29 12 GPS Options and WiFi Data Transfer 12.1 GPS – Passive GPS Tracking GPS tracking ‘GPS’ displayed if Satellites are locked Bosch Rexroth Canada ıJune.2016 ı Revision 2.0... -
Page 17: Avl - Active Vehicle Locating Interface
17/29 12.2 AVL – Active Vehicle Locating Interface Note: AVL vendor needs to decide which cable to use Serial cable PN: R987376776 Satellites are locked Serial cable PN: R987400008 Satellites are locked Bosch Rexroth Canada ıJune.2016 ı Revision 2.0... -
Page 18: Wifi Data Transfer Setup
If equipped with WiFi option make sure an internal or external antenna is connected before setting it up. Similar to standard PC there are two parts that need to be set up, Wireless Connection and Network Settings. IP Address Network keyboard Name Servers Settings show/hide Bosch Rexroth Canada ıJune.2016 ı Revision 2.0... - Page 19 Search for networks Click on ‘Connect’ Enter ‘security key’ Uncheck ‘Notify me…’ to stop this window pop up every time the system starts up. Click on ‘Advanced’ to remove or modify the network profile Bosch Rexroth Canada ıJune.2016 ı Revision 2.0...
- Page 20 For each 550 controller a unique static IP address needs to be assigned, record all the IP addresses for setting up in the WiFi Desktop Program. To connect the controllers to a network DNS/WINS need to be set up too (consult to IT department for correct settings) Bosch Rexroth Canada ıJune.2016 ı Revision 2.0...
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Page 21: Wifi Desktop Program
550 controllers within the WiFi coverage, connecting, and downloading both parameter and log data as well as GPS data if the GPS tracking option is selected. Click on ‘Done’ to minimize the WiFi Desktop program. Bosch Rexroth Canada ıJune.2016 ı Revision 2.0... -
Page 22: Error Codes
Error 22 - BB3 System Error. This is an unrecoverable error in the RC controller. Try rebooting the controller to see if it goes away, otherwise report the failure to Bosch Rexroth. This error can also occur if an attempt is made to run a joystick without having an RCE controller present. - Page 23 Error 36 - Over-Application: Anti-Ice. The anti-ice application rate is above setpoint. Most likely caused by a minimum null value for the anti-ice pump output that is too high, so the pump never stops. Bosch Rexroth Canada ıJune.2016 ı Revision 2.0...
- Page 24 Error 50 - Pre-Wet Pulses per Gallon Too Hi. During calibration of pre-wet volume output, the pulses/gal was too high, most likely caused by typing in zero for the volume. Bosch Rexroth Canada ıJune.2016 ı Revision 2.0...
- Page 25 5%. Error 66 - Joystick 1 Output Range Too Low. The difference between maximum and minimum joystick nulling values for one of the six outputs was less than 5%. Bosch Rexroth Canada ıJune.2016 ı Revision 2.0...
- Page 26 The actual pump flow setpoint will be clamped at this value to prevent the controller from becoming unstable, and the anti-ice pump should be re-calibrated to determine the source of the problem. Bosch Rexroth Canada ıJune.2016 ı Revision 2.0...
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Page 27: Joystick Calibration
This joystick calibration is only required when a multifunction CANbus Joystick Console is included with the system. All the mode names and special functions will be configured by the factory. Only solenoid nulling may be required. Bosch Rexroth Canada ıJune.2016 ı Revision 2.0... -
Page 28: Advanced Joystick Set-Up
B1 is at the bottom left location and the buttons count up clockwise. Note: Editing the names of the functions does not re-allocate the outputs on the valve cable. They are fixed and defined in the valve layout for the specific system. Bosch Rexroth Canada ıJune.2016 ı Revision 2.0... -
Page 29: Warning
If the glass chips or cracks, discontinue use and contact Bosch Rexroth Canada to have it replaced - do not touch or attempt to remove the broken glass. Any misuse/abuse causing damage, whether intended or not, will become the sole responsibility of the owner/buyer which will render the warranty of this product, void.