Table of Contents
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Table of Contents
Related Manuals for REXROTH CS 550i
Summary of Contents for REXROTH CS 550i
- Page 1 CS 550i/150RC Spreader and Joystick Controller Calibration Manual...
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Page 2: Table Of Contents
Optional Modes and Operation - 550 Lite Liquid – 1 Boom Anti-icing 17.1 Liquid – Dedicated 3 Boom Anti-icing 17.2 Error Codes Joystick Calibration 19.1 Joystick Solenoid Nulling Joystick Emergency (Panic Button) – If Equipped 19.2 Bosch Rexroth Canada ı May.2018 ı Revision 7.0... - Page 3 Dual Sticks Warning Bosch Rexroth Canada Corp. reserves the right to revise this information at any time and for any reason and reserves the right to make changes at any time, without notice or obligation, to any of the information contained in this piece of literature. The information shown in this manual features the latest version of software as of publication;...
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Page 4: Operator Screen Layout
Gate Position/Conv Set. Liquid Setpoint Spinner Mode Conveyor Mode Liquid Mode Pause Button Blast Button Reverse Button Trip Summary Toggle between Total and Spreading Distance (S) Total Quantity Total Prewet Volume Total Anti-icing Volume Bosch Rexroth Canada ı May.2018 ı Revision 7.0... -
Page 5: Programming Mode
Note: A valid PROGRAMMING USB key must be on the USB port. The PROGRAMMING USB key is for programming (v82 or newer), and the LOG DATA USB key is only for retrieving data. Press symbol to enter into programming mode. Bosch Rexroth Canada ı May.2018 ı Revision 7.0... -
Page 6: Program Screen Layout
6/44 Program Screen Layout Note: Due to the compact nature of these screens, the use of a selection tool like a stylus is recommended. Bosch Rexroth Canada ı May.2018 ı Revision 7.0... -
Page 7: Changing Fields - Data Entry
Note: Due to the compact nature of these screens, the use of a selection tool like a stylus is recommended. When selecting an item without a pull-down selection menu, a keypad is required. This keypad is used to enter text or numeric values. The example shown is “TRUCK-ID”. Bosch Rexroth Canada ı May.2018 ı Revision 7.0... -
Page 8: Initial Set-Up
11. Select AVL or GPS tracking (optional). 12. Set WIFI/TIME/STYLUS (if required). Note: Save only applies to changes to Date/Time/WiFi/Stylus. The default error configuration values will work well for most applications, no changes required. Bosch Rexroth Canada ı May.2018 ı Revision 7.0... -
Page 9: Selectable Profile Set-Up
Click on the Driver ID field on the Operator screen, keypad will pop up. Enter the name of the profile needed such as ‘Sander’ or ‘Anti Ice’ Press ‘Enter’ REBOOT SYSTEM TWO TIMES for changes to take effect. Bosch Rexroth Canada ı May.2018 ı Revision 7.0... -
Page 10: Ground Speed Calibration
10/44 Driver ID ‘Enter’ Ground Speed Calibration Select symbol to enter into the ground speed calibration screen. Choose which calibration option best suits your situation. Follow the instructions on the screen. Bosch Rexroth Canada ı May.2018 ı Revision 7.0... -
Page 11: Valve Nulling - Conveyor/Spinner/Prewet/Norm
Nulling instructions. 8.1 Auto Nulling Press “Auto Null” to start. This procedure will automatically ramp up output to the selected motor then ramp down again capturing the both “Min” and “Max” speed values Bosch Rexroth Canada ı May.2018 ı Revision 7.0... -
Page 12: Manual Nulling
Do the same for “Max” except adjust the motor to a safe maximum speed or until the RRM readout stops to increase. Forward Gain and Blast settings can also be adjusted Repeat this procedure for all the vehicle motors (i.e. Conveyor/Auger, Spinner, Prewet, Anti-icing, etc.). Bosch Rexroth Canada ı May.2018 ı Revision 7.0... -
Page 13: Gate Calibration
Spinner will begin to output, and arrows will appear to allow you to increase/decrease the speed. You may also turn the center knob to activate the conveyor. Use the arrows to set the desired speed to spread material to half a lane width. Bosch Rexroth Canada ı May.2018 ı Revision 7.0... -
Page 14: One Lane
You may also turn the center knob to activate the conveyor. 11. Use the arrows to set the desired speed to spread material to one lane width. 12. Press “Lane Cal” again to save calibration, and turn off the conveyor if on. Bosch Rexroth Canada ı May.2018 ı Revision 7.0... -
Page 15: Material Calibration
19. Stop when desired amount is reached. 20. Weigh the material and enter the value. 21. Press “CALIBRATION” Button to complete. Note: Press “STOP” button to stop the process anytime during calibration. Bosch Rexroth Canada ı May.2018 ı Revision 7.0... - Page 16 Make sure that sufficient liquid in the tank and the system is safe to run. Press “CALIBRATION” button to proceed. Turn PREWET Knob to run. Stop when desired amount is reached. Measure the liquid volume and enter the value. Press “CALIBRATION” Button to complete. Bosch Rexroth Canada ı May.2018 ı Revision 7.0...
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Page 17: Material Catch Test
10. These same procedures apply to pre-wet and liquid. Note: Granular spread rate is defaulted to 2000 lbs/Mile. Note: The material names can be changed by tapping on the text “SALT - -” and using the keypad to edit. Bosch Rexroth Canada ı May.2018 ı Revision 7.0... -
Page 18: Load Parameters
Then the popup file window would close, and red “Load” text shows up on the USB symbol if a file is selected. Tap on the Door Symbol to exit to the operation mode. Turn the unit off, and on again for the new parameter to take effect. Bosch Rexroth Canada ı May.2018 ı Revision 7.0... - Page 19 If a wrong file is selected (550 standard, 550 lite) an error message will pop up. To check the parameter file loaded by clicking on the ‘gear’ icon when the truck is stationary. Bosch Rexroth Canada ı May.2018 ı Revision 7.0...
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Page 20: Advanced Features
– Normal, Pattern, Air Gate, Liquid+, Cross Conv, Spinner Reverse System Options ,Conveyor Reverse – MATERIAL and or GATE (operators allowed to adjust User Options without a programming key). – Blast turns off automatically when time out Blast Timer Bosch Rexroth Canada ı May.2018 ı Revision 7.0... -
Page 21: Gps Options And Wifi Data Transfer
– Allow operators to adjust volume without programming key VolAdj R Pse- Disables the pause button on the Operator screen GPS Options and WiFi Data Transfer 15.1 GPS – Passive GPS Tracking Bosch Rexroth Canada ı May.2018 ı Revision 7.0... -
Page 22: Avl-Active Vehicle Locator
22/44 GPS tracking ‘GPS’ displayed if Satellites are locked 15.2 AVL – Active Vehicle Locating Interface Bosch Rexroth Canada ı May.2018 ı Revision 7.0... - Page 23 23/44 Note: AVL vendor needs to decide which cable to use AVL Interface ‘AVL’ displayed if the interface is OK. Bosch Rexroth Canada ı May.2018 ı Revision 7.0...
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Page 24: Wifi Setup
Similar to standard PC there are two parts that need to be set up, Wireless Connection and Network Settings. Serial cable PN: R987400008 Satellites are locked keyboard IP Address Network show/hide Name Servers Settings Bosch Rexroth Canada ı May.2018 ı Revision 7.0... - Page 25 Search for networks Click on ‘Connect’ Enter ‘security key’ Uncheck ‘Notify me…’ to stop this window pop up every time the system starts Click on ‘Advanced’ to remove or modify the network profile Bosch Rexroth Canada ı May.2018 ı Revision 7.0...
- Page 26 For each 550 controller a unique static IP address needs to be assigned, record all the IP addresses for setting up in the WiFi Desktop Program. To connect the controllers to a network DNS/WINS need to be set up too (consult to IT department for correct settings) Bosch Rexroth Canada ı May.2018 ı Revision 7.0...
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Page 27: Wifi Data Transfer Program
WiFi coverage, connecting, and downloading both parameter and log data as well as GPS data if the GPS tracking option is selected. Click on ‘Done’ to minimize the WiFi Desktop program. Bosch Rexroth Canada ı May.2018 ı Revision 7.0... -
Page 28: Optional Modes And Operation
2. Click ‘L’ and ‘R’ buttons on operator screen to move chute to the Middle position 3. Click on the value of ‘Chute-%’ to record the position with an USB PROGRAM key Bosch Rexroth Canada ı May.2018 ı Revision 7.0... -
Page 29: Air Gate Mode
Select the Liquid+ under “Options” menu from the screen. tab, and select “3 BOOM”. Click on Valve icon and then click on LIQ+ Set the min and max value as defined in the valve nulling procedure (on page 8). Bosch Rexroth Canada ı May.2018 ı Revision 7.0... - Page 30 30/44 Calibrate all Prewet and Anti-icing materials to be used. Click L, C, R buttons on operator screen to turn on/off each boom. Bosch Rexroth Canada ı May.2018 ı Revision 7.0...
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Page 31: Cross Conveyor
Click on Valve icon and then click on CROSS2 tab. Set the min and max values as defined in the valve nulling procedure (page 8). Click ‘CONV1’ to toggle to ‘CONV2’, and repeat the step 3 Bosch Rexroth Canada ı May.2018 ı Revision 7.0... -
Page 32: Spinner Reverse Mode
When pressing the R button to reverse the spinner or conveyor direction the controller ramps down from the current direction and ramps up to the opposite direction. Bosch Rexroth Canada ı May.2018 ı Revision 7.0... -
Page 33: Solid Reduction For Prewet
This feature helps to save salt usage when prewet is turned on. End users are able to define a percentage of salt rate reduction in material configuration. Select the Prewet tab, and click on the reduction pull-down menu Bosch Rexroth Canada ı May.2018 ı Revision 7.0... -
Page 34: Dedicated 3 Boom Anti-Ice
“Options” menu from the USER screen. Norm Select icon, and select “3 BOOM”. Click on Valve icon and then click on NORM Bosch Rexroth Canada ı May.2018 ı Revision 7.0... -
Page 35: Optional Modes And Operation - 550 Lite
This mode allows Conveyor, Spinner, Prewet and Anti-icing to run simultaneously. mode under “Options” menu. Liquid 1. Select the icon, and select “3 BOOM”. Click on Valve icon and then click on NORM Bosch Rexroth Canada ı May.2018 ı Revision 7.0... -
Page 36: Liquid - Dedicated 3 Boom Anti-Icing
Slow down or raise gate ERROR_SPIN_PROP Check cables, replace coil ERROR_CONV_PROP Check cables, replace coil ERROR_CROSS1_PROP Check cables, replace coil ERROR_CROSS2_PROP Check cables, replace coil ERROR_NO_MATL_DETECT Load material, check sensor ERROR_NO_LIQ_DETECT Load material, check sensor Bosch Rexroth Canada ı May.2018 ı Revision 7.0... - Page 37 Error 22 - BB3 System Error. This is an unrecoverable error in the RC controller. Try rebooting the controller to see if it goes away, otherwise report the failure to Bosch Rexroth. This error can also occur if an attempt is made to run a joystick without having an RCE controller present.
- Page 38 Error 50 - Pre-Wet Pulses per Gallon Too Hi. During calibration of pre-wet volume output, the pulses/gal was too high, most likely caused by typing in zero for the volume. Bosch Rexroth Canada ı May.2018 ı Revision 7.0...
- Page 39 The actual controller RPM setpoint will be clamped at this value to prevent the controller from becoming unstable, and the conveyor should be re-calibrated to determine the source of the problem. Bosch Rexroth Canada ı May.2018 ı Revision 7.0...
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Page 40: Joystick Calibration
5. Move the joystick until the actuator moves at a safe maximum speed – press “Max”. 6. Repeat this for all axis’, directions and modes. – Dump limit warning disappears once acknowledged LmtRst Press “CALIBRATION” button again to save all changes. Bosch Rexroth Canada ı May.2018 ı Revision 7.0... -
Page 41: Joystick Emergency (Panic Button) - If Equipped
Select the joystick direction for which you want to enter values. Press ‘Min’ on the top right corner to enter a percentage value. Follow this procedure for ‘Max’ and ‘Emg’ Exit calibration screen to save new values. Bosch Rexroth Canada ı May.2018 ı Revision 7.0... -
Page 42: Advanced Joystick Set-Up
All the joystick button names and function will be preset by the factory. The joystick button names can be edited via the pull-down selection menus. B1 is at the bottom left location and the buttons count up clockwise. Bosch Rexroth Canada ı May.2018 ı Revision 7.0... -
Page 43: Cs-150 Rc Standalone
22 CS-150RC Standalone Setup Start vehicle and achieve full pump flow. Front mount key switch Side mount key switch Bosch Rexroth Canada ı May.2018 ı Revision 7.0... -
Page 44: Multi Axis Single Stick
If the glass chips or cracks, discontinue use and contact Bosch Rexroth Canada to have it replaced - do not touch or attempt to remove the broken glass. Any misuse/abuse causing damage, whether intended or not, will become the sole responsibility of the owner/buyer which will render the warranty of this product, void.