Sase PDG 8000P Operator's Manual
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Sase PDG 8000P Operator's Manual

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  • Page 5: Table Of Contents

    Table of Contents Cover Letter From Owner Table of Contents Introduction Operation Changing Diamonds Personal Safety Diamond Tooling Quick Reference Motor On Drum 12-13 Frame Complete 14-15 Handle Stem 16-17 Operator Controls 18-19 Belt Reduction Unit 20-21 Complete Drum 22-23 Bottom Drum Assembly Level I 24-25 Bottom Drum Assembly Level II...

  • Page 6: Introduction

    Introduction The handle is heavy. Failure to lock the handle in place can result in operator The SASE PDG 8000 planetary diamond grinders are designed for wet or injury. dry grinding of marble, terrazzo, granite and concrete. Their applications range from rough grinding through to a polished finish.

  • Page 7: Operation

    Operation Failure to do so can cause extreme damage to grinding heads of machine and internal parts. Break-Down Control Panel The machine can be divided into two main parts. Chassis/Frame section – This comprises the handle bars, body The operator controls consist of a number of toggles and switches, giving 4 panels, Propane tank, Steel frame and wheels.

  • Page 8: Changing Diamonds

    Determining Diamond Selection Changing of Diamonds Diamond Background Different applications often require different selections of diamond tooling. Diamond abrasives usually consist of 2 components: There will be many occasions when the grinding discs need to be changed.  Diamond powder (also known as diamond crystals or grit). By Following is a guide for this procedure.

  • Page 9: Personal Safety

    Should the user fail to comply with these, SASE Company Inc or its  Never use a machine that has been modified in any way from its representatives are free from all liability both directly and indirectly.

  • Page 12: Motor On Drum

    'Adel Clamp' Not displayed. Drill ~6.2mm to mount clamp with 6mm bolt/nut Battery and Battery Box not displayed, should be on clutch wiring side(right) - Box gets foam insert - Top of Battery, should be above, Top of Box PDG 8000 PROPANE Motor On Drum SCALE: 1:50 WEIGHT: SHEET 1 OF 1...
  • Page 13 Motor On Drum Item No. Part No. Description Quantity PDG.80210.01 DRUM COMPLETE SEE PAGE 58 Tooling Plate Complete W/ Mag. NB.13.216 SCREW, FLAT HEAD SOCKET CAP M8-1.25 X 16 ZINC PDG.80066.00 SHROUD, MOLDED VACUUM PDG.20249.00 RUBBER, EPDM GASKET NB.11.108 SCREW, FLANGED HEX HEAD CAP M6 -1.0 X 16 NON-SERRATED ZINCED PDG.20267.00 NIPPLE, 1/4"...

  • Page 14: Frame Complete

    PDG 8000 PROPANE Frame Complete SCALE: 1:20 WEIGHT: SHEET 1 OF 1...
  • Page 15 Frame Complete Item No. Part No. Description Quantity PDG.83320.00 FRAME, ECONO - PROPANE VAC.10.095 CLAMP, 3" BLACK PDG VACUUM HOSE VAC.HS3.00050 HOSE, BLACK PDG VACUUM 3.0" ID BY THE FOOT 6 FT VAC.10.111 COUPLER, PLASTIC MALE FOR 3" VAC HOSE WVAC.10.113 COUPLER, PLASTIC FEMALE FOR 3"...

  • Page 16: Handle Stem

    Pivot Assembly PDG 8000 PROPANE Propane Handle Stem SCALE: 1:7 WEIGHT: 20.38 SHEET 1 OF 1...

  • Page 17: Handle Stem

    Propane Handle Stem Item No. Part No. Description Quantity PDG.20395.00 ADAPTER, USB CHARGER PDG.83321.00 STEM, HANDLE PDG.20410.00 BAR, HANDLE NB.10.219 SCREW, SOCKET LOW HEAD CAP M8-1.25 X 20 ZINC SEE PAGE 22 OPERATOR PANEL PROPANE NB.11.106 SCREW, FLANGED SOCKET HEAD CAP M4-0.70 X 10 ZINCED PDG.20423.00 HOLDER, CUP PDG.20416.00...

  • Page 18: Operator Controls

    PDG 8000 PROPANE Operator Controls SCALE: 1:5 WEIGHT: SHEET 1 OF 1...

  • Page 19: Operator Controls

    Operator Controls Item No. Part No. Description Quantity PDG.83340.00 PLATE, CONTROL PDG.83211.00 CABLE, THROTTLE TURN-TO-LOCK PDG.83213.00 SWITCH PDG.83212.00 HOUR METER PDG.83214.00 SWITCH, IGNITION PDG.83346.00 WIRING HARNESS (NOT DISPLAYED) PDG.83354.00 HOLDER, FUSE 20A (NOT DISPLAYED)

  • Page 20: Belt Reduction Unit

    PDG 8000 PROPANE BELT REDUCTION UNIT SCALE: 1:8 WEIGHT: 49.70 SHEET 1 OF 1...

  • Page 21: Belt Reduction Unit

    4R3V Propane Belt Reduction Unit Item No. Part No. Description Qty. PDG.83201.00 MOTOR NB.82.205 STUD, 3/8 PDG.83342.00 PLATE, ENGINE SEALING NB.30.223 WASHER, 3/8 LOCK NB.20.158 NUT 3/8 FOR STUD NB.10.102 SCREW, 3/8-16X1" SEE PAGE TRANSFER SHAFT ASSEMBLY NB.30.120 WASHER, LOCK M10 ZINC NB.12.237 SCREW, SOCKET HEAD M10 X 16 PDG.83347.50...
  • Page 22 PDG 8000 Transfer Shaft Assembly SCALE: 1:5 WEIGHT: 8.22 SHEET 1 OF 1...
  • Page 23 Transfer Shaft Assembly Item No. Part No. Description Qty. PDG.83310.75 SHAFT, TRANSFER PDG.83343.00 BEARING, BALL 6209-2NSE PDG.83336.75 CAP, BEARING TOP NB.40.135 RING, SMALLEY INTERNAL RETAINING WH-334 PDG.83227.50 BUSHING, 2' QD SK2 PDG.83225.50 SHEAVE, 4-3V 1060 NB.70.106 KEY, TAPER LOCK PDG.83338.75 CAP, BEARING BOTTOM NB.16.117 SCREW, BUTTON HEAD SOCKET M6 X 8...
  • Page 24 PDG 8000 PROPANE CLUTCH BELT TENSIONER SCALE: 1:2 WEIGHT: 4.33 SHEET 1 OF 1...
  • Page 25 Propane Clutch Belt Tensioner Item No. Part No. Description Qty. PDG.83229.25 CLUTCH TENSIONER SHEAVE PDG.20220.00 BEARING, 3204-2RS PDG.83376.00 CLUTCH TENSIONER SPACER NB.10.258 SCREW, HEX HEAD CAP M20-2.5 X 70 YELLOW PDG.83375.00 CLUTCH TENSIONER PLATE PDG.83374.00 CLUTCH TENSIONER CLAMP NB.20.110 NUT, JAM M20 - 2.5 NB.11.110 SCREW, FLANGED HEX HEAD M6 -1.0 X 20 10.9 ZINC...

  • Page 26: Complete Drum

    PDG 8000 Complete Drum SCALE: 1:11 WEIGHT: 191kg SHEET 1 OF 1...
  • Page 27 Complete Drum Item No. Part No. Description Qty. See Page 37 Bottom Plate Assembled PDG.80039.00 BELT, MAIN PK21 M75 X 3046 OC BOTTOM PDG.80040.00 BELT, PTO PK6 M11 X 1310 OC MIDDLE See Page 39 Top Plate Assembled NB.12.219 SCREW, SOCKET HEAD CAP M8-1.25 X 25 12.9 ZINC PDG.80041.00 BELT, TOP PK10 M35 X 1460 OC PDG.80044.00...

  • Page 28: Bottom Drum Assembly Level I

    6 6 6 6 PDG 8000 Bottom Drum Assembly Level I SCALE: 1:8 WEIGHT: 101.4kg SHEET 3 OF 3...
  • Page 29 Bottom Drum I Assembly Item No. Part No. Description Qty. PDG.80027.00 PLATE, BOTTOM DRUM STEEL PDG.80019.00 POST, MAIN TENSIONER REACT PDG.80025.00 STANCION, INNER PDG.80026.00 STANCION, PERIMETER NB.50.147 PIN, SPIRAL M3 X 16 NB.12.219 SCREW, SOCKET HEAD CAP M8-1.25 X 25 12.9 ZINC...

  • Page 30: Bottom Drum Assembly Level

    8 8 8 PDG 8000 Bottom Drum Assembly Level II SCALE: 1:8 WEIGHT: 101.4kg SHEET 2 OF 3...
  • Page 31 Bottom Drum II Assembly Item No. Part No. Description Qty. See Page Bottom Drum I Assemnbled PDG.8A005.00 SUBASSEM, BELT TIGHTENER PDG.8A006.00 SUBASSEM, MAIN BELT IDLER NB.18.140 SET SCREW, M16-2.0 X 16 PDG.8A007.50 SUBASSEM, MAIN BELT SPINDLE SPIDER REV 3 NB.12.213 SCREW, SOCKET HEAD CAP M8-1.25 X 16 12.9 NB.12.108 SCREW, SOCKET HEAD CAP M6 -1.0 X 12 ZINC...

  • Page 32: Bottom Drum Assembly Level Iii

    DETAIL A SCALE 1 : 4 PDG 8000 Bottom Drum Assembly Level III SCALE: 1:8 WEIGHT: 101.4kg SHEET 1 OF 3...
  • Page 33 Bottom Drum III Assembly Item No. Part No. Description Qty. PDG.80008.00 LINK, IDLER REINFORCING PDG.20208.00 BAR, TENSIONER CONTROL PDG.20207.00 ROD, MAIN BELT TENSIONER NB.20.120 NUT, TENSIONER M12 NB.15.251 SCREW, SOCKET HEAD SHOULDER M12 X 60 PDG.8A009.00 SUBASSEM, PTO PDG.8A008.00 SUBASSEM, PLANETARY PDG.20254.00 SPRING, TENSION MAIN BELT NB.10.230...

  • Page 34: Top Plate Assembly

    PDG 8000 Top Plate Assembly SCALE: 1:6 WEIGHT: 48.9kg SHEET 1 OF 1...
  • Page 35 Top Plate Assembly Item No. Part No. Description Qty. PDG.80028.00 PLATE, TOP DRUM PDG.2A001.00 SUBASSEM, PTO TENSIONER PDG.8A004.00 SUBASSEM, TOP TENSIONER PDG.8A003.00 SUBASSEM, TOP BELT IDLER NB.12.252 SCREW, SOCKET HEAD CAP M12-1.75 X 30 12.9 ZINC NB.12.111 SCREW, SOCKET HEAD CAP M6 -1.0 X 16 ZINC NB.13.218 SCREW, FLAT HEAD SOCKET CAP M8 -1.25 X 20 PDG.8A002.00...
  • Page 36 PDG 8000 Drum Sheave SCALE: 1:10 WEIGHT: SHEET 1 OF 1...

  • Page 37: Drum Sheave Assembly

    Drum Sheave Assembly Item No. Part No. Description Qty. PDG.80029.60 SHEAVE, STATIONARY DRUM PDG.20250.00 BEARING, 6020-2RS NB.40.131 RING, INTERNAL RETAINING M150 PDG.80032.50 SPINDLE, DRUM NB.40.133 RING, EXTERNAL RETAINING M100 PDG.8A001.00 SUBASSEM, DRUM SHEAVE...

  • Page 38: Intermediate Sheave Assembly

    PDG 8000 Intermediate Sheave SCALE: 1:10 WEIGHT: 6.11kg SCALE: 1:10 WEIGHT: 6.11kg SHEET 1 OF 1 SHEET 1 OF 1...
  • Page 39 Intermediate Assembly Item No. Part No. Description Qty. PDG.80033.00 AXLE, INTERMEDIATE NB.20.107 LUGNUT, M12-1.5 PDG.80034.00 SHEAVE, INTERMEDIATE PDG.20201.00 PDG.20209.00 SPACER, PTO HUB NB.20.108 NUT, HEX FLANGE M20-2.5 PDG.8A002.00 SUBASSEM, INTERMEDIATE SHEAVE...

  • Page 40: Pto Tensioner Assembly

    TITLE: PTO Tensioner Assembly SCALE: 1:2 WEIGHT: 1.99kg SHEET 1 OF 1...

  • Page 41: Pto Tensioner Assembly

    PTO Tensioner Assembly Item No. Part No. Description Quantity PDG.20203.00 PTO Tensioner Clamp PDG.20204.00 PTO Tensioner Plate PDG.20220.00 Bearing 3204-2RS PDG.20212.00 PTO Tension Idler PDG.20211.00 PTO Tension Idler Spacer PDG.20214.00 Modifed M20-2.5x55 Hex Head Screw* NB.20.110 M20x2.5 Jam Nut PDG.2A001.00 PTO Tensioner Sub-Assembly V.

  • Page 42: Top Belt Idler Assembly

    Install O-Ring with dab of grease & prior to inserting bolt PDG 8000 Top Belt Idler Assembly SCALE: 1:2 WEIGHT: 1.1kg SHEET 1 OF 1...
  • Page 43 Top Idler Assembly Item No. Part No. Description Qty. PDG.80038.00 BASE, TOP BELT IDLER PDG.80037.00 IDLER, TOP BELT PDG.20220.00 BEARING, 3204-2RS PDG.20215.00 O-RING, M30 PDG.80078.00 SCREW, MODIFIED SOCKET HEAD M20-2.5 X 46.8 PDG.8A003.00 SUBASSEM, TOP BELT IDLER...

  • Page 44: Top Tensioner Assembly

    Install O-Ring with dab of grease & prior to inserting bolt PDG 8000 Top Tensioner Assembly SCALE: 1:3 WEIGHT: 1.93kg SHEET 1 OF 1...
  • Page 45 Top Tensioner Assembly Item No. Part No. Description Qty. PDG.20210.00 SPACER, TOP BELT TENSIONER IDLER PDG.80035.00 IDLER, TOP BELT TENSIONER PDG.20220.00 BEARING, 3204-2RS NB.13.116 SCREW, FLAT HEAD SOCKET CAP M6 -1.0 X 20 PDG.20206.50 CLAMP, TOP BELT TENSIONER PDG.20205.50 PLATE, BELT TENSIONER PDG.20215.00 O-RING, M30 NB.12.263...

  • Page 46: Belt Tightener

    PDG 8000 Main Belt Tightener SCALE: 1:5 WEIGHT: 5.89Kg SHEET 1 OF 1...

  • Page 47: Belt Tightener

    Main Belt Tightener Assembly Item No. Part No. Description Qty. PDG.80014.00 PIVOT, MAIN BELT TENSIONER PDG.80012.00 ARM, LOWER TENSIONER PDG.80015.00 STANCION, MAIN TENSIONER HEAVY PDG.80016.00 SPACER, MAIN TENSIONER PDG.80021.00 SPINDLE, MAIN TENSIONER PDG.80022.00 SPACER, LOWER TENSIONER SPINDLE PDG.80023.00 SPACER, UPPER TENSIONER SPINDLE PDG.20219.00 BEARING, 63008-2RS PDG.80020.00...

  • Page 48: Main Belt Idler

    PDG 8000 MAIN BELT IDLER SCALE: 1:4 WEIGHT: 2.27kg SHEET 1 OF 1...

  • Page 49: Main Belt Idler

    Main Idler Assembly Item No. Part No. Description Qty. PDG.80011.00 SPINDLE, MAIN BELT IDLER PDG.80010.00 IDLER, MAIN BELT PDG.20219.00 BEARING, 63008-2RS PDG.80009.00 RETAINER, IDLER BEARING NB.50.143 PIN, HARDENED M8 X 26 PDG.80114.00 SPACER, MAIN BELT IDLER BEARING PDG.8A006.00 SUBASSEM, MAIN BELT IDLER...

  • Page 50: Main Belt Spindle

    PDG 8000 Main Spindle SCALE: 1:3 WEIGHT: 6.14kg SHEET 1 OF 1...
  • Page 51 Main Spindle Assembly Item No. Part No. Description Qty. PDG.80002.50 SHEAVE, MAIN DRIVE REV 3 PDG.20218.00 BEARING, 62208-2RS PDG.80003.00 SPACER, OUTER MAIN BEARING PDG.80004.00 SPACER, INNER MAIN BEARING PDG.80005.00 SPINDLE, MAIN BEARING NB.40.110 RING, EXTERNAL RETAINING M40 NB.50.138 PIN, CYLINDER M5 x 20 PDG.80002.53 CAP, MAIN DRIVE COUPLER SHEAVE NB.12.090...

  • Page 52: Planetary Assembly

    PDG 8000 Planetary Assembly SCALE: 1:10 WEIGHT: 5.14kg SHEET 1 OF 1...

  • Page 53: Planetary Assembly

    Planetary Assembly Item No. Part No. Description Qty. PDG.80001.00 SHEAVE, PLANETARY PDG.20200.00 AXLE, PLANETARY 40MM NB.50.143 PIN, HARDENED M8 X 26 NB.20.107 Lugnut, M12-1.5 NB.20.108 NUT, HEX FLANGE M20-2.5 PDG.20201.00 PDG.8A008.00 SUBASSEM, PLANETARY...
  • Page 54 TORQUE 80ft/lb2 TORQUE 60ft/lb2 PRESS FIT RED LOCTITE (262 OR 263) SHOULD BE USED ON EACH FASTENER PDG 8000 POWER TAKE OFF (PTO) SCALE: 1:10 WEIGHT: 6.92 SHEET 1 OF 1...
  • Page 55 Power Take Off (PTO) Item No. Part No. Description Qty. PDG.20201.00 PDG.80007.50 SHEAVE, PTO HUB V2 BLUE NB.20.107 Lugnut, M12-1.5 PDG.20202.00 AXLE, PTO NB.20.108 NUT, HEX FLANGE M20-2.5 PDG.80006.50 SHEAVE, PTO DRIVE V2 YELLOW NB.12.111 SCREW, SOCKET HEAD CAP M6 -1.0 X 16 12.9 PDG.8A009.00 SUBASSEM, PTO...

  • Page 56: Flex Head

    PDG 8000 Flex Head SCALE: 1:5 WEIGHT: 3.81 SHEET 1 OF 1...

  • Page 57: Flex Head

    Flex Head Item No. Part No. Description Qty. PDG.20103.00 YOKE, SUSPENSION PDG.20100.50 PLATE, DRIVING (Rev) PDG.20101.25 PLATE, DRIVEN (QM) PDG.20102.01 ELEMENT, CENTER STUDDED PDG.20109.00 BUSHING, YOKE PDG.20106.25 POST, SPRING NB.13.216 SCREW, FLAT HEAD SOCKET CAP M8-1.25 X 16 NB.13.218 SCREW, FLAT HEAD SOCKET CAP M8 -1.25 X 20 PDG.20104.25 LOCK, SHAMROCK PLATE ASSEM PDG.20106.51...

  • Page 58: Tooling

    Top View Bottom View PDG 8000 Magnetic Tooling Plate SCALE: 1:5 WEIGHT: SHEET 1 OF 1...

  • Page 59: Tooling

    Tooling Plate Item No. Part No. Description Qty. PDG.80076.00 PLATE, TOOLING 8000 HOL.904134 QCS METAL BOND ADAPTERS FOR MAGNETS NB.13.118 SCREW, FLAT HEAD SOCKET CAP M6 -1.0 X 12 ZINC PDG.20295.00 MAGNET, 5/8" OD X 1/8" THICK WITH CS HOLE NORTH NB.13.110 SCREW, M4 X 6 FLAT HEAD PHILLIPS S/S...
  • Page 60 B E L T T E N S I O N S 80 ±5 85 ±5 150 ±5...
  • Page 61 Prior to any repair work on the machine and its drives, secure the machine against unintentional powering on. Problem  Possible cause  Remedy  Excessive Imbalance due to worn or Replace all worn or broken broken grinding tools. parts. Vibration  Screws worked loose on the grinding disc. ...

  • Page 62: Warranty

    (1) year from original date of purchase. In the event that you should have a claim SASE shall repair, replace or remedy the defective parts resulting from the faulty design, materials or workmanship. Note: This warranty is only valid for equipment either sold by SASE or by an authorized wholesaler or distributor.

  • Page 63: Warranty

    SASE PRODUCT & WARRANTY REGISTRATION WARRANTY IS VOID IF NOT RETURNED AND REGISTERED WITH SASE WITHIN 30 DAYS OF PURCHASE COMPANY NAME AND TITLE STREET ADDRESS CITY STATE COUNTRY PHONE EMAIL DATE OF PURCHASE SERIAL NUMBER INVOICE NUMBER OF PURCHASE...

  • Page 64: Propane Safety Checklist

    Propane Safety Checklist Applies to: Propane PDG8000, Propane Bull1250, Tri-Force, Burnisher, Hurricane, Lightning, and Twister Start and Operation Gas on/ off Power on/ off Choke on/off, if applicable Throttle on/ off Emergency stop Check oil level and air filter before starting Keep nuts and bolts tightened and hose connections snug as applicable Proper tilting of machine, if applicable Maintenance...
  • Page 65 Always install propane cylinders onto machinery in a well-ventilated area with no source of ignition within 10 ft (3 m). Use only UL, CTC/ DOT listed cylinders, like the EnviroGard Safe-Fill cylinder. Never leave the machine running unattended. Operate in a well-ventilated area. If you smell gas: o Do not operate appliances, telephones, or cell phones.
  • Page 66 In addition, I have carefully read and have been instructed on the safety and hazards of operating a propane powered machine. Signature Date PLEASE FILL OUT IN FULL AND SUBMIT TO: SASE COMPANY, INC. 2475 STOCK CREEK BLVD. ROCKFORD TN, 37853 FAX: 865.745.4110 OR EMAIL: JohnA@SASECompany.com...
  • Page 67 Corporate Office 26423 79 Ave South Kent, WA 98032-7321 1.800.522.2606 (P) 1.877.762.0748 (F) www.SASECompany.com sales@SASECompany.com...

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