Sase PDG 6000 Manual
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Sase PDG 6000 Manual

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PROPANE
Machine: 3850-4000
From: 11/15/2021
SASE Company LLC
.
800.522.2606 | www.SASECompany.com

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Summary of Contents for Sase PDG 6000

  • Page 1 PROPANE Machine: 3850-4000 From: 11/15/2021 SASE Company LLC 800.522.2606 | www.SASECompany.com...
  • Page 3 SASE is able to provide unsurpassed service and technical support for the contractor. At SASE we engineer and manufacture our own equipment, which allows us to be in control of the quality of the equipment we sell. SASE offers a complete line of concrete preparation and polishing equipment, our newest introduction being our new line of PDG planetary diamond grinders, which is setting a new standard for the concrete grinding and polishing industry.

  • Page 5: Table Of Contents

    Table of Contents Cover Letter from Owner Table of Contents Introduction Diamond Tooling Changing Diamonds Personal Safety Diamond Tooling Quick Reference Motor On Drum 12-13 Plastics & Water System 14-15 Inverter & Vac. System 16-17 Handle Assembly 18-19 Basic Frame 20-21 Step View 22-23...

  • Page 6: Introduction

    Introduction The handle is heavy. Failure to lock the handle in place can result in operator The SASE PDG 8000 planetary diamond grinders are designed for wet or injury. dry grinding of marble, terrazzo, granite and concrete. Their applications range from rough grinding through to a polished finish.
  • Page 7 Failure to do so can cause extreme damage to grinding heads of machine and internal parts. Operation Control Panel Break-Down The operator controls consist of a number of toggles and switches, giving 4 The machine can be divided into two main parts. separate controls.

  • Page 8: Diamond Tooling

    Determining Diamond Selection Changing of Diamonds Diamond Background Different applications often require different selections of diamond tooling. Diamond abrasives usually consist of 2 components: There will be many occasions when the grinding discs need to be changed. Diamond powder (also known as diamond crystals or grit). By Following is a guide for this procedure.

  • Page 9: Personal Safety

    Should the user fail to comply with these, SASE Company Inc or its Never use a machine that has been modified in any way from its representatives are free from all liability both directly and indirectly.
  • Page 11 SAFTY WARNING CARBON MONOXIDE can cause severe nausea, fainting or death. Do not operate engine in closed or confined area without proper ventilation! A CO (Carbon Monoxide) monitor is recommended when operating inside.
  • Page 12 Torque Conversion Chart 1 ft-lb = 1.3556 Nm ft-lb 47.5 ft-lb 54.2 ft-lb 81.3 108.5 Nm ft-lb...
  • Page 14 FINAL ASSEMBLY SCALE: 1:4 WEIGHT: SHEET 1 OF 1...
  • Page 15 Part # Description Qty. Item # PDG.60405.00 Cover, PDG6000 Propane Clutch Box NB.12.108 Screw, Socket Head Cap, M6-1.0 x 12 PDG.20243.00 Cup Holder, Black Plastic Pages 4-5 Vac Hose, 22” Length With Coupler Set PDG.60062.00 Dust Skirt, Rubber /6K NB.52.206 Clamp, Stainless Steel ¼”...
  • Page 17 Description Item # Part # Qty. Pages 14-23 Motor And Drum Assembly Pages 4-14 Frame Assembly NB.10.118 Screw, Hex Head Cap ⅝-11 x 3.5” 795.000.12 Zip Tie (Not Pictured) Flag Connectors Clamp Connectors...
  • Page 19 Item # Part # Description Qty. Pages 18-19 Belt Reduction Box Assembly Pages 20-21 Motor Assembly PDG.60422.00 Belt, 4/3VX 355 Gates Powerband/ PDG6000 NB.11.130 Screw, Flanged Hex Head Cap Serrated M10-1.5 x 30 NB.10.245 Screw, Hex Head Cap M10-1.5 x 100 Full Thread NB.30.110 Washer, Flat M10 Zinc PDG.83346.25...
  • Page 21 Block, Tensioner 8K Polychain NB.13.218 Screw, Flat Head Socket Cap M8-1.25 x 20 NB.11.160 Screw, Flanged Hex Head Cap Serrated ⅜”-16 x 1-¼” PDG.60407.00 Spacer, PDG 6000 Propane Clutch PDG.60420.00 Clutch MS, Warner Electric IXR-18133-PDG6000 PDG.60408.00 Cap, PDG6000 Propane Clutch NB.30.406 Washer, Lock 7/16”...
  • Page 23 Item # Part # Description Qty. PDG.60409.00 Spacer, PDG6KP Clutch Box PDG.60048.25 Gasket, 6K Motor PDG.60402.00 Base Plate, PDG6KP Electric Clutch Box See Prior Step Transfer Shaft Assembly NB.10.129 Screw, Hex Head Cap M12-1.75 x 50 NB.20.111 Nut, Jam M12-1.75 PDG.60403.00 Stanchion, Clutch Box PDG6KP NB.13.252...
  • Page 25 Item # Part # Description Qty. PDG.60406.00 Transfer Shaft, 6KP Clutch Box PDG.83530.00 Bearing, 6308-2RS Ball PDG.83521.00 Spacer, Inner Diameter NB.40.110 Ring, External Retaining M40 PDG.83520.00 Housing, Primary Bearing NB.40.127 Ring, Internal Retaining M90 PDG.83531.00 Seal, Rotary Shaft M40 x M55 PDG.83522.00 Plate, Seal NB.70.107...
  • Page 27 Item # Part # Description Qty. PDG.60300.00 Frame, PDG 6000 PDG.45077.00 Wheel, PDG5000 PDG.20255.60 Bushing, 5K Axle NB.10.253 Screw, Hex Head Cap M20-2.5 x 160 NB.20.110 Nut, Jam M20-2.5 PDG.83356.00 Static Strap NB.10.126 Screw, Hex Head Cap M10-1.5 x 16 NB.30.110...
  • Page 29 Lid, Battery PDG.60309.00 Latch, Battery / Clutch Box Stop NB.11.119 Screw, Flanged Hex Head Cap M8-1.25 x 8 PDG.60306.00 Foot Rest, PDG 6000 Propane Tank PDG.60305.00 Lock, Propane Tank NB.51.201 Mount, Zip Tie NB.11.104 Screw, Hex Flanged Head Cap M5-0.8 x 8...
  • Page 31 Item # Part # Description Qty. PDG.60303.00 Weldment, 6K Handlebar Stem NB.15.253 Screw, Socket Head Shoulder Cap M16 x 20 X M2-1.75 NB.20.118 Nut, Hex M12-1.75 Nyloc PDG.80150.70 Plunger, Pull Knob HD PDG.83526.02 Handle Bar Weldment PDG.83526.23 Clamp, Handle Bar NB.12.219 Screw, Socket Head Cap M8-1.25 x 25...
  • Page 33 Item # Part # Description Qty. PDG.60304.00 Control Panel, PDG6000 Propane PDG.83214.25 Switch, Ignition /PDG 8KP PDG.83213.00 Switch, 4-Pin Lighted/ PDG 8KP PDG.83212.00 Meter, Hour/Tach Digital / PDG 8KP PDG.20395.00 Adapter, USB Charger/ PDG 8KP NB.11.107 Screw, Flanged Socket Head Cap M4-0.7 x 8 PDG.83211.00 Throttle Cable, Vernier /PDG 5KP PDG 8KP 795.00.12...
  • Page 34 • &...
  • Page 35 Item # Part # Description Qty. PDG.60301.00 Weldment, Left Swing Weight PDG 6KP PDG.60302.00 Weldment, Right Swing Weight PDG 6KP PDG.80307.02 Spacer, Wheel Axle Offset Adapter/ PDG8KP PDG.60331.00 Bearing, Oil-Embedded Flanged Sleeve ID 1” x OD 1 ¼” x ¾” PDG.80224.00 Washer, Retaining NB.13.222...
  • Page 36 SCALE: 1:1 WEIGHT: 97.24 SHEET 1 OF 1...

  • Page 37: Complete Drum

    Complete Drum Item No. Part No. Description Qty. SEE PAGE 30 PLATE, BOTTOM DRUM PDG.60056.00 BELT, MAIN PK12 M42 X 2381.4 OC BOTTOM PDG.60057.00 BELT, PTO PK6 M20 X 1043 OC MIDDLE SEE PAGE 32 PLATE, TOP DRUM NB.10.219 SCREW, SOCKET LOW HEAD CAP M8-1.25 X 20 ZINC PDG.60058.00 BELT, TOP PK8 M28 X 1122.4 OC PDG.60036.00...
  • Page 38 SCALE: 1:4 WEIGHT: SHEET 1 OF 1...
  • Page 39 Bottom Drum 1 Item No. Part No. Description Qty. PDG.60023.00 PLATE, BOTTOM PDG.60011.00 STANCION, INNER NB.12.219 SCREW, SOCKET HEAD M8-1.25 X 25 PDG.45017.25 POST, REACTION NB.50.147 PIN, SPIRAL M3x16 PDG.60079.00 ROD, TIGHTENER PDG.60010.00 STANCION, PERIMETER NB.12.116 SCREW, SOCKET HEAD M6-1.0x25 NB.20.137 NUT, JAM M10 NB.20.131...
  • Page 40 SCALE: 1:4 WEIGHT: SHEET 1 OF 1...
  • Page 41 Bottom Drum II Item No. Part No. Description Qty. See Page 26 BOTTOM DRUM I PDG.6A006.10 SUBASSEM, MAIN BELT IDLER PDG.6A007.00 SUBASSEM, MAIN BELT SPINDLE PDG.6A005.10 SUBASSEM, BELT TIGHTENER NB.12.116 SCREW, SOCKET HEAD CAP M6 -1.0 X 20 NB.12.111 SCREW, SOCKET HEAD CAP M6-1.0 X 16 NB.12.232 SCREW, SOCKET HEAD M12-1.75 X 20 LOW HEAD Bottom Drum II...
  • Page 42 SCALE: 1:3 WEIGHT: SHEET 1 OF 1...
  • Page 43 Bottom Drum 3 Item No. Part No. Description Qty. SEE PAGE 29-30 BOTTOM DRUM II PDG.6A008.00 SUBASSEM, PLANETARY PDG.6A008.10 SUBASSEM, PLANETARY, SHORTENED NB.12.249 SCREW, SOCKET HEAD CAP M12-1.75 X 25 12.9 ZINC PDG.6A009.00 SUBASSEM, PTO NB.12.116 SCREW, SOCKET HEAD CAP M6-1.0 X 20 12.9 ZINC Bottom Drum 3 Supplemental NB.12.249 LocTite 262, Torque 80 ft-lbf...
  • Page 44 SCALE: 1:10 WEIGHT: SHEET 1 OF 1...
  • Page 45 Top Drum Item No. Part No. Description Qty. PDG.60024.00 PLATE, TOP DRUM PDG.6A001.00 SUBASSEM, DRUM SHEAVE NB.13.116 SCREW, FLAT HEAD SOCKET CAP M6 -1.0 X 20 PDG.2A001.00 SUBASSEM, PTO TENSIONER NB.12.108 SCREW, SOCKET HEAD CAP M6 -1.0 X 12 ZINC PDG.6A003.00 SUBASSEM,TOP BELT IDLER PDG.6A004.00...
  • Page 46 SCALE: 1:4 WEIGHT: SHEET 2 OF 2...
  • Page 47 Drum Sheave Item No. Part No. Description Qty. NB.12.116 SCREW, SOCKET HEAD CAP M6-1.0 X 20 12.9 ZINC PDG.60032.50 RETAINER, OUTER SUSPENSION DUAL BEARING PDG.60033.50 RETAINER, INNER SUSPENSION BEARING DUAL PDG.20224.00 BEARING, 61818-2RS PDG.60030.00 SPINDLE, STATIONARY DRUM PDG.60035.00 SHEAVE, STATIONARY DRUM PDG.60060.00 SPACER, INNER SUSPENSION BEARING PDG.60059.00...

  • Page 48: Intermediate Sheave Assembly

    PDG 6000 Intermediate Sheave Assembly SCALE: 1:3 WEIGHT: 4.47kg SHEET 1 OF 1...
  • Page 49 Intermediate Sheave Item No. Part No. Description Qty. NB.20.107 LUGNUT, M12-1.5 PDG.60026.00 AXLE, INTERMEDIATE PDG.60025.00 SHEAVE, INTERMEDIATE PDG.20209.00 SPACER, PTO HUB PDG.20201.00 NB.20.108 NUT, HEX FLANGE M20-2.5 PDG.6A002.00 SUBASSEM, INTERMEDIATE SHEAVE Intermediate Sheave Supplemental NB.20.107 LocTite 263, Torque 60 ft-lbf NB.20.108 LocTite 263, Torque 150 ft-lbf...

  • Page 50: Pto Tensioner Assembly

    TITLE: PTO Tensioner Assembly SCALE: 1:2 WEIGHT: 1.99kg SHEET 1 OF 1...
  • Page 51 PTO Tensioner Assembly Item No. Part No. Description Qty. PDG.20203.00 CLAMP, PTO TENSIONER PDG.20204.00 PLATE, PTO TENSIONER PDG.20220.00 BEARING, 3204-2RS PDG.20212.00 IDLER, PTO TENSIONER PDG.20211.00 SPACER, PTO TENSIONER IDLER PDG.20214.00 SCREW, HEX HEAD MODIFIED M20-2.5 X 55 NB.20.110 NUT, JAM M20 - 2.5 PDG.2A001.00 SUBASSEM, PTO TENSIONER PTO Tensioner Assembly Supplemental...

  • Page 52: Top Belt Idler Assembly

    Install O-Ring before inserting bolt and with a dab of grease PDG 6000 Top Belt Idler Assembly SCALE: 1:2 WEIGHT: .70kg SHEET 1 OF 1...
  • Page 53 Top Idler Item No. Part No. Description Quantity PDG.60028.00 IDLER, TOP BELT PDG.20220.00 BEARING, 3204-2RS PDG.60073.00 SCREW, MODIFIED SOCKET HEAD M20-2.5 PDG.60027.00 BASE, TOP BELT IDLER PDG.20215.00 O-RING, M30 PDG.6A003.00 SUBASSEM, TOP BELT IDLER Top Idler Supplemental PDG.60073.00 LocTite 263, Torque 80 ft-lbf into the top plate.
  • Page 54 Install O-Ring with a dab of grease & prior to inserting bolt PDG 6000 Top Belt Tensioner SCALE: 1:2 WEIGHT: 1.92Kg SHEET 1 OF 1...

  • Page 55: Top Tensioner Assembly

    Top Tensioner Item No. Part No. Description Quantity PDG.20205.50 PLATE, BELT TENSIONER PDG.20220.00 BEARING 3204-2RS PDG.20206.50 CLAMP, TOP BELT TENSIONER NB.12.263 SCREW, LOW SOCKET HEAD CAP M20-2.5 PDG.60031.00 IDLER, TOP BELT TENSIONER NB.13.116 SCREW, FLAT HEAD SOCKET CAP M6 - 1.0 PDG.20215.00 O-RING, M30 PDG.20210.00...
  • Page 56 SCALE: 1:10 WEIGHT: 3.36kg SHEET 1 OF 1...
  • Page 57 Belt Tensioner .10 Item No. Part No. Description Qty. PDG.60013.10 ARM, LOWER TENSION PDG.60015.10 STANCION, HEAVY MAIN TENSIONER PDG.60016.00 SPACER, UPPER TENSIONER SPINDLE PDG.60017.00 IDLER, MAIN TENSIONER PDG.60020.00 SPACER, LOWER TENSIONER SPINDLE PDG.60022.00 GRUDGEON, MAIN TENSIONER PDG.60018.10 SPINDLE, MAIN TENSIONER IDLER PDG.60019.00 STANCION, MAIN TENSIONER LIGHT PDG.60014.10...

  • Page 58: Main Belt Idler

    PDG 6000 Main Belt Idler SCALE: 1:2 WEIGHT: 1.39kg SHEET 1 OF 1...
  • Page 59 Main Idler Item No. Part No. Description Quantity PDG.60008.00 SPINDLE, MAIN BELT IDLER PDG.60007.00 IDLER, MAIN BELT PDG.20221.00 BEARING 6006-2RS Be Careful this does not rub one side. PDG.60009.00 RETAINER, IDLER BEARING NB.12.219 SCREW, SOCKET HEAD CAP M8-1.25X25 NB.50.143 PIN, HARDENED M8 X 26 PDG.6A006.00 SUBASSEM, MAIN BELT IDLER Main Idler Supplemental...
  • Page 60 SCALE: 1:3 WEIGHT: SHEET 1 OF 1...

  • Page 61: Main Belt Spindle

    Main Spindle V2 Item No. Part No. Description Qty. PDG.60005.10 SPINDLE, MAIN DRIVE SHEAVE PDG.20216.00 BEARING, 5207-2RS PDG.60004.60 SHEAVE, MAIN DRIVE PDG.60039.60 CAP, MAIN SHEAVE NB.12.090 SCREW, SOCKET HEAD CAP M5 -0.8 X 16 PDG.60005.11 Retainer, Bearing NB.12.222 M8x1.25x65 SHCS PDG.6A007.00 Main Spindle Main Spindle V2 Supplemental...
  • Page 62 SCALE: 1:10 WEIGHT: 4.36kg SHEET 1 OF 1...
  • Page 63 Planetary Assembly (Short) Item No. Part No. Description Qty. NB.50.143 PIN, HARDENED M8 X 26 PDG.60080.00 AXLE, PLANETARY 40MM (MODIFIED) PDG.20201.00 NB.82.200 SHORTENED STUD PDG.60001.00 SHEAVE, PLANETARY NB.20.109 NUT, JAM M12-1.5 (Lugnuts displayed are for a 'future' revision) NB.20.106 NUT, HEX FLANGE M20-2.5 (MODIFIED) PDG.6A008.10 Planetary Assembled Short NB.50.143...

  • Page 64: Pto Assembly

    PDG 6000 PTO Assembly SCALE: 1:3 WEIGHT: 2.62kg SHEET 1 OF 1...
  • Page 65 PTO Assembly Item No. Part No. Description Qty. PDG.60006.00 PTO Sheave Spindle PDG.60002.00 PTO Hub Sheave PDG.20221.00 Bearing 6006-2RS NB.30.112 M8X35X2.5 Fender Washer NB.12.219 M8-1.25x25 Socket Head Cap Screw PDG.60003.00 PTO Drive Sheave NB.13.116 M6-1.0x20 Socket Flat Head Cap Screw NB.50.143 Hardened Pin M8x26 PDG.6A009.00...
  • Page 66 SCALE: 1:10 WEIGHT: 3.81 SHEET 1 OF 1...
  • Page 67 RING, EXTERNAL 1/2" PDG.6A010.00 FLEX HEAD, WITH BLUE SPRING PDG 6000 FLEX HEAD SUPPLEMENTAL Insert bushing first. One side will be flush on the outter edge of metal sheath, one side PDG.20103.00 will protrude out on the outter edge of metal. The flush side faces the inward in the assembly.
  • Page 68 TORQUE @ 95 IN-LB SCALE: 1:2 WEIGHT: SHEET 1 OF 1...

  • Page 69: Tooling

    Tooling Plate Item No. Part No. Description Quantity NB.13.110 SCREW, M4 X 6 FLAT HEAD PHILLIPS S/S PDG.20295.00 MAGNET, 5/8" OD X 1/8" THICK WITH CS HOLE NORTH WHOL.904132 QCS METAL BOND ADAPTERS FOR MAGNET PDG.60071.00 PLATE, TOOLING 6000 /PDG6K NB.13.118 SCREW, FLAT HEAD SOCKET CAP M6 -1.0 X 12 ZINC Tooling Plate...
  • Page 70 BELT TENSIONS 100±5 Hz 107±7 Hz 204±8 Hz...
  • Page 71 Prior to any repair work on the machine and its drives, secure the machine against unintentional powering on. Problem Possible cause Remedy Excessive Imbalance due to worn or Replace all worn or broken broken grinding tools. parts. Vibration Screws worked loose on the grinding disc.
  • Page 72 Propane Safety Checklist Applies to: Propane PDG8000, Propane Bull1250, Tri-Force, Burnisher, Hurricane, Lightning, and Twister Start and Operation Gas on/ off Power on/ off Choke on/off, if applicable Throttle on/ off Emergency stop Check oil level and air filter before starting Keep nuts and bolts tightened and hose connections snug as applicable Proper tilting of machine, if applicable Maintenance...
  • Page 73 Always install propane cylinders onto machinery in a well-ventilated area with no source of ignition within 10 ft (3 m). Use only UL, CTC/ DOT listed cylinders, like the EnviroGard Safe-Fill cylinder. Never leave the machine running unattended. Operate in a well-ventilated area. If you smell gas: o Do not operate appliances, telephones, or cell phones.
  • Page 74 In addition, I have carefully read and have been instructed on the safety and hazards of operating a propane powered machine. Signature Date PLEASE FILL OUT IN FULL AND SUBMIT TO: SASE COMPANY, INC. 2475 STOCK CREEK BLVD. ROCKFORD TN, 37853 FAX: 865.745.4110 OR EMAIL: JohnA@SASECompany.com...

  • Page 75: Warranty

    (1) year from original date of purchase. In the event that you should have a claim SASE shall repair, replace or remedy the defective parts resulting from the faulty design, materials or workmanship. Note: This warranty is only valid for equipment either sold by SASE or by an authorized wholesaler or distributor.
  • Page 76 SASE PRODUCT & WARRANTY REGISTRATION WARRANTY IS VOID IF NOT RETURNED AND REGISTERED WITH SASE WITHIN 30 DAYS OF PURCHASE COMPANY NAME AND TITLE STREET ADDRESS CITY STATE COUNTRY PHONE EMAIL DATE OF PURCHASE SERIAL NUMBER INVOICE NUMBER OF PURCHASE...

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