Related Manuals for Edwards XDS Series
Summary of Contents for Edwards XDS Series
- Page 1 A732-01-880 Issue D Instruction Manual XDS Dry Pump Description Electrical Supply Item Number XDS100B Scroll Booster 100-120 V, 200-230 V, 50/60 Hz - Set to 200-230 V A732-01-983 Original Instructions...
- Page 2 Declaration of Conformity Edwards Ltd, Innovation Drive, Burgess Hill, West Sussex, RH15 9TW, UK The following products: XDS35i scroll pump, 100‐120 V, 200‐230 V, 1 ph, 50/60 Hz, set to high volts A730‐YY‐983 XDS35i scroll pump, 100‐120 V, 200‐230 V, 1 ph, 50/60 Hz, set to low volts A730‐YY‐986 XDS35i scroll pump, 100‐120 V, 200‐230 V, 1 ph, 50/60 Hz A730‐01‐983 XDS35i scroll pump no gas ballast, 100‐120 V, 200‐230 V, 1 ph, 50/60 Hz A730‐05‐983 XDS35iC scroll pump, 100‐120 V, 200‐230 V, 1 ph, 50/60 Hz A730‐06‐983 XDS35iE scroll pump enhanced, 100‐120 V, 200‐230 V, 1 ph, 50/60 Hz A730‐03‐983 XDS35iE scroll pump no gas ballast enhanced, 100‐120 V, 200‐230 V, 1 ph, 50/60 Hz A730‐07‐983 XDS35iCE scroll pump enhanced, 100‐120 V, 200‐230 V, 1 ph, 50/60 Hz ...
- Page 3 P200-10-019 Issue D Material Declaration In accordance with the requirements of the Chinese regulatory requirement on the Management Methods for the Restriction of the Use of Hazardous Substances in Electrical and Electronic Products Order No. 32 (also known as ‘China RoHS2’) and SJ/T 11364 Marking for the Restricted Use of Hazardous Substances in Electronic and Electrical Products: Product Labels Product...
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Page 5: Table Of Contents
Clean the external fan cover ..................21 Replace the tip seals ....................21 Test the motor condition ....................21 Fault-finding......................22 5.7.1 The pump has failed to start or has stopped ............... 22 © Edwards Limited 2018. All rights reserved. Page i... - Page 6 Electrical ratings for continuous operation................7 Recommended regional supply protection................7 Recommended cordsets ....................7 Pin status on the logic interface connector ................ 18 Maintenance plan ....................... 20 Solenoid operated pipeline valves ................... 28 Page ii © Edwards Limited 2018. All rights reserved.
- Page 7 Publication title Publication number Vacuum Pump and Vacuum System Safety P400-40-100 Trademark credits Edwards and the Edwards logo are trademarks of Edwards Limited, Innovation Drive, Burgess Hill, West Sussex, RH15 9TW, UK. © Edwards Limited 2018. All rights reserved. Page iii...
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Page 9: Introduction
Introduction Scope of this manual This manual provides installation, operation and maintenance instructions for the Edwards XDS100B Scroll Booster. The pump must be used as specified in this manual. Read this manual before installing and operating the pump. Important safety information is highlighted as WARNING and CAUTION instructions; these instructions must be obeyed. -
Page 10: Atex Directive Implication
Do not allow air to enter the equipment. Ensure the system is leak tight. For further information contact Edwards; refer to the Addresses on the back cover of this manual. Page 2 © Edwards Limited 2018. All rights reserved. -
Page 11: Description
The voltage changeover switch, beneath the voltage changeover switch cover, (7) must be set to the correct position in accordance with the power supply being used, refer to Section 3.5.2. © Edwards Limited 2018. All rights reserved. Page 3... -
Page 12: Gas Ballast Control
Other materials of construction include fluorocarbon elastomer, nitrile, chemically resistant polymers, nickel and stainless steel. The tip seal is a PTFE composite material. Page 4 © Edwards Limited 2018. All rights reserved. -
Page 13: Technical Data
XDS100B used in combination with XDS35i backing pump. Note: If the pump is operated outside the specified limits, then the inverter may reduce the motor speed; tip seal wear rate will be increased. © Edwards Limited 2018. All rights reserved. Page 5... -
Page 14: Performance Characteristics
Overall dimensions (L x W x H) 476 x 333 x 396 mm Maximum tilt angle 10 degrees Nominal rotational speed 1750 rpm Mass 48 kg Inlet connection NW40 Outlet connection NW40 Degree of protection (IEC60529) IP44 Page 6 © Edwards Limited 2018. All rights reserved. -
Page 15: Electrical Data
Cable style = SJT, 3 x 14 AWG, 300 V, 90 °C, VW-1 maximum length of 3 metres Cordset assembly, USA/Canada (200-230 V) Plug type = NEMA, 6-15P plug Appliance coupler = IEC60320 style C19 © Edwards Limited 2018. All rights reserved. Page 7... - Page 16 A732-01-880 Issue D This page has been intentionally left blank. Page 8 © Edwards Limited 2018. All rights reserved.
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Page 17: Installation
WARNING Do not expose any part of the human body to vacuum as it can cause injury. WARNING The Edwards XDS100B booster is not recommended for pumping explosive gases or hazardous substances. WARNING Use suitable lifting equipment to move the XDS100B booster. The mass of the pump is approximately 48 kg. -
Page 18: System Design Considerations
If an exhaust isolation valve is fitted, ensure the pump cannot be operated with the valve closed. Refer to Section 3.6. Dilute flammable mixtures to safe concentrations by providing an inert gas dilution purge. Contact the Edwards applications team for further advice on dilution requirements if required and refer to Section 4.5.2. -
Page 19: Installation Drawing
A732-01-880 Issue D Figure 3 - Installation drawing © Edwards Limited 2018. All rights reserved. Page 11... -
Page 20: Unpack And Inspect
Provide a firm, level platform for the pump. Locate the pump so that the Run/Standby switch is accessible. 3.4.1 Mechanical fixing CAUTION Use the four holes located on each corner of the pump base to secure the pump, if required. Edwards recommends the use of M8 bolts. Electrical installation 3.5.1... -
Page 21: Connect The Pump To The Electrical Supply
Also ensure a suitable backing pump is used, such as the XDS35i or XDS46i, and the connection between booster and backing pump is as short as possible with a suitable internal diameter. © Edwards Limited 2018. All rights reserved. Page 13... -
Page 22: Leak Test The System
Ensure that the sealing surfaces are clean and scratch-free. Edwards recommends using an exhaust extraction system suitable for use with all process gases being pumped. Ensure that the exhaust extraction system cannot become blocked or obstructed when the pump is operating. -
Page 23: Operation
Due to the low pressures throughout the XDS100B mechanism condensation is not likely within the booster pump. Please refer to the instruction manual of the booster backing pump for recommendations of gas ballast configuration for vapour handling. © Edwards Limited 2018. All rights reserved. Page 15... -
Page 24: Implication Of Atex Directive
Edwards recommends obtaining and reading Vacuum Pump and Vacuum System Safety publication P400-40-100 available from Edwards or the supplier. -
Page 25: Remote Operation Using 15-Way D Connector
Note: Boost operation is not recommended for the XDS100B as a permanent operation mode, as increased bearing loads will reduce the life of the pump bearings. Please consult Edwards if the boost mode is intended to be used. Shut down WARNING When the pump has been switched off the fan will continue to run for 1 minute. -
Page 26: Logic Interface Schematic
116% 24 V Link Link Link Idle 24 V Link Link open Note: The tolerance of the power supply can be ±10%. Make sure all the unused pins are not connected. Page 18 © Edwards Limited 2018. All rights reserved. -
Page 27: Maintenance
Leak test the system after installation is complete and seal any leaks found to prevent leakage of hazardous substances out of the system and leakage of air into the system. © Edwards Limited 2018. All rights reserved. Page 19... -
Page 28: Maintenance Plan
(which may include hydrofluoric acid) if they are heated to 260 °C and above. The pump may have overheated if misused or in a fire. Health and Safety Data sheets for fluorinated materials used in the pump are available on request; contact the supplier or Edwards. Maintenance plan... -
Page 29: Clean The External Fan Cover
Test the earth continuity and the insulation resistance of the pump motor, in accordance with local regulations for the periodic testing of electrical equipment. Edwards recommends that the earth continuity is less than 0.1 and the insulation resistance is greater than 2M. (Reference EN61010-1). -
Page 30: Fault-Finding
Following tip seal replacement, the pump has not been vented and a build up of eroded tip seal dust is reducing running clearances. Refer to Section 5.5 for further information. Page 22 © Edwards Limited 2018. All rights reserved. -
Page 31: The Pump Surface Temperature Is High
The connecting pipelines are too long. The inlet strainer is blocked. There is a leak in the system. The inverter is current limiting the supply. The pump is in idle mode. © Edwards Limited 2018. All rights reserved. Page 23... - Page 32 A732-01-880 Issue D This page has been intentionally left blank. Page 24 © Edwards Limited 2018. All rights reserved.
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Page 33: Storage And Disposal
Dispose of the pump and any components removed from it safely in accordance with all local and national safety and environmental requirements. Take particular care with components and waste oil which have been contaminated with dangerous process substances. © Edwards Limited 2018. All rights reserved. Page 25... - Page 34 A732-01-880 Issue D This page has been intentionally left blank. Page 26 © Edwards Limited 2018. All rights reserved.
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Page 35: Service And Spares
Equipment which has been serviced, repaired or rebuilt is returned with a full warranty. The local Service Centre can also provide Edwards engineers to support on-site maintenance, service or repair of the equipment. -
Page 36: Tip Seal And Exhaust Valve Service Kit
This kit contains all the necessary components to replace the tip seals. Tip seals should be replaced as a pair, and only simple tools are required. The kit part number is A732-01-801. Page 28 © Edwards Limited 2018. All rights reserved.