stertil-KONI ST 1105-FWG Lifting System Manuals

Manuals and User Guides for stertil-KONI ST 1105-FWG Lifting System. We have 1 stertil-KONI ST 1105-FWG Lifting System manual available for free PDF download: Service And Parts Manual

stertil-KONI ST 1105-FWG Service And Parts Manual

stertil-KONI ST 1105-FWG Service And Parts Manual (132 pages)

Wireless Mobile Column Lifts

Brand: stertil-KONI | Category: Lifting Systems | Size: 4 MB

Table of Contents

Table of Contents
3
1 About this Manual

6
- Copyright
  6
- Limitations of the Document
  6
- Who Is this Manual Intended for
  6
- Scope of this Manual
  7
- Document Conventions
  7
- Manufacturers Details
  8
- Guarantee and Liability
  8
- Compliance with Standards
  8
- Trademarks
  9
- Statutory Standards and Regulations
  9
- Supplements to the Manual
  9
- Related Documents
  9
- Additional Documentation
  9
- Storing the Manual
  10
- Recommissioning
  10
- Version History
  10
2 Safety

11
- Introduction to Safety
  11
- Hazards
  12
- Electrical Hazards
  12
- Mechanical Hazards
  12
- Fall Hazards
  12
- General Safety Instructions
  12
- The Importance of Safety
  13
- Working in Accordance with Procedures
  14
- Safety Warnings
  14
- Personnel
  14
- Safety Instructions
  15
- Safety Features
  17
- Emergency Stop
  17
- Safety Signs
  18
- Lock-Out / Tag-Out
  19
- Lock-Out / Tag-Out Procedure
  19
- End Lock-Out / Tag-Out Procedure
  20
- Environmental Aspects
  21
- Disposal
  21
- REACH Declaration
  21
- Training Levels
  21
3 Description

22
- Technical Specifications
  22
- Type Identification
  23
- Lifting Capacity
  23
- Lifting System
  24
- Control System
  25
- Hydraulic Power Unit
  25
- Column, Lifting Cylinder and Guide Block
  25
- Control Box
  26
- Pallet Lifting Mechanism
  26
- Retractable Wheels (R Models)
  26
- Locking Feature
  26
- Adjustable Forks
  26
4 Installation

27
- Unpacking and Setup
  27
- Switch Tube Assembly
  28
5 Inspection and Maintenance

29
- Aim of Maintenance
  29
- When You Carry out Maintenance
  29
- Recommendations for Maintenance
  30
- Preparations before Inspection and Maintenance
  30
- Pay Attention to Safety
  30
- Waste Disposal
  31
- Forms and Administration
  31
- Monthly Maintenance
  31
- Annual Maintenance by the Technical Service
  31
- Regular Preventive Maintenance Procedures
  32
- Lubrication Instructions
  32
- Hydraulic Oil
  33
- Checking the Emergency Shutdown Mechanism
  34
- Checking the Safety Locking Feature
  34
- Checking the Safety Switch of the Pallet Lifting Mechanism
  35
- Checking the Pneumatic Spring(S)
  35
- Maintenance Switches
  35
- Batteries
  36
- Settings Screen
  36
- User Settings
  36
- Shop Configuration
  40
- User Administration
  41
- Edit User
  43
- Maintenance Configuration
  44
- Special Procedures
  54
- Users
  54
- Setting the Clock
  57
- Setting the Height Limit
  59
- Corrective Maintenance
  61
- General Safety Requirements for Corrective Maintenance
  61
- Required Knowledge
  61
- Request for Repair
  61
- Communication
  61
- Spare Parts
  62
- Technical Support
  62
- Corrective Maintenance Procedures
  62
- Removal and Installation of the Lifting Cylinder
  62
- Adjustment of the Pallet Lifting Mechanism
  63
- Adjusting the Pallet Lifting Mechanism Safety Switch
  63
- Adjustment of the Retractable Front Wheels (R)
  65
- List of Parts
  65
- Replacement Parts
  66
6 Troubleshooting

67
- General
  67
- Messages
  67
- Information Messages
  69
- Fault Messages
  71
- Error Messages
  73
- Faults
  74
- The Column Lift Cannot be Raised
  74
- The Column Lift Cannot be Lowered
  75
- The Column Lift Lowers All by Itself
  75
- The Column Lift Is Not Raised Far Enough
  76
- No Battery Power
  76
- No Control Voltage
  76
- Emergency Lowering Facility
  77
7 Options

78
- Wheel Adapters
  78
- Longer Wheel Adapters
  78
- Traverse Beam
  79
- Before You Start Working
  79
- User Instruction
  80
- Tilting of the Traverse Beam with King Pin Adapter
  80
- Adaptors with G-Suspension
  81
- Before You Start Working
  82
- Multipurpose Fork Adaptor
  83
8 List of Parts

84
- Main Components
  85
- Guide Block St1075Xxf
  86
- Guide Block ST 1085-Vxxa / ST 1100-Vxxa
  88
- Guide Block ST 1085-Xxa / ST 1100-Xxa
  89
- Guide Block ST 1065-Xxg / ST 1085-Xxg / ST 1100-Xxg
  90
- Guide Block ST 1075-Xxg
  91
- Column ST 1075-Fxx / ST 1085-Fxx
  92
- Column ST 1085-Rxx
  94
- Column ST 1085-Vfxx / ST 1100-Vfxx
  96
- Column ST 1100-Fxx
  98
- Column ST 1100-Rxx
  100
- Pallet Lift Mechanism 250-2 (Retractable/Wide Frame)
  102
- Pallet Lift Mechanism 300-2 (Standard Battery)
  103
- Fork Arms ST 1085
  104
- Fork Arms ST 1100
  105
- Drive Unit B/W
  106
- Hydraulic Unit
  107
- Hydraulic Cylinder (ST1075)
  109
- Hydraulic Cylinder (ST1065, ST1085, ST1100)
  111
- Control Unit W
  113
- Control Box
  115
- Labels
  117
9 List of Parts - Variants and Options

119
- Fork Adaptors and Frame Extensions
  119
- Traverse Beam
  120
10 Appendices

123
- Electrical Connections
  123
- Hydraulics Diagram
  124
- Dimensional Drawing ST 1065-FWF
  125
- Dimensional Drawing ST 1075-FWF
  126
- Dimensional Drawing ST 1085-FWA, VFWA, RWA
  127
- Dimensional Drawing ST 1100-FWA, VFWA, RWA
  128
- Inspection Checklist
  129
Index

130

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