Dover Wilden Original Series Engineering, Operation & Maintenance
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Dover Wilden Original Series Engineering, Operation & Maintenance

Dover Wilden Original Series Engineering, Operation & Maintenance

Metal pumps
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Download this manual See also: Engineering, Operation & Maintenance
EOM
T4/A4
E n g i n e e r i n g
O p e r a t i o n &
™
Original
Series METAL Pumps
M a i n t e n a n c e
S i m p l i f y y o u r p r o c e s s
WIL -10260-E-02
REPLACES EOM T4 & A4M 4/05

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  • Page 1 T4/A4 E n g i n e e r i n g O p e r a t i o n & ™ Original Series METAL Pumps M a i n t e n a n c e S i m p l i f y y o u r p r o c e s s WIL -10260-E-02 REPLACES EOM T4 &...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS PAGE # SECTION 1 — CAUTIONS .................... SECTION 2 — PUMP DESIGNATION SYSTEM ......... SECTION 3 — HOW IT WORKS (PUMP & AIR SYSTEMS) .... SECTION 4 — DIMENSIONAL DRAWINGS T4 METAL Air-Operated ..................... A4 METAL Accu-Flo™ ....................... T4 METAL SANIFLO Air-Operated .................

  • Page 3: Section 1 - Cautions

    SECTION 1 MODEL T4 METAL CAUTIONS – READ FIRST! TEMPERATURE LIMITS: CAUTION: Blow out air line for 10 to 20 seconds Polypropylene 0°C to 79°C 32°F to 175°F before attaching to pump to make sure all pipe line PVDF –12°C to 107°C 10°F to 225°F debris is clear.

  • Page 4: Section 2 - Pump Designation System

    SECTION 2 WILDEN PUMP DESIGNATION SYSTEM T or A4 X / X X X X X / XXX / XX / X XX / XXXX O-RINGS MODEL SPECIALTY VALVE SEAT CODE VALVE BALLS (if applicable) DIAPHRAGMS AIR VALVE CENTER BLOCK OR CENTER SECTION AIR CHAMBERS OR CENTER SECTION WETTED PARTS &...

  • Page 5: Section 3 - How It Works (Pump & Air Systems)

    SECTION 3 THE WILDEN PUMP — HOW IT WORKS The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show the flow pattern through the pump upon its initial stroke. It is assumed the pump has no fluid in it prior to its initial stroke. RIGHT STROKE MID STROKE LEFT STROKE...

  • Page 6: Section 4 - Dimensional Drawings A. T4 Metal Air-Operated

    SECTION 4A DIMENSIONAL DRAWING T4 METAL 32 mm (1-1/4") BSP/ DIMENSIONS FNPT LIQUID DISCHARGE ITEM METRIC (mm) STANDARD (inch) 15.4 19 mm (3/4") BSP/ FNPT AIR EXHAUST 17.4 11.2 10.3 BSP threads available. 38 mm (1-1/2") BSP/ FNPT LIQUID INLET SECTION 4B DIMENSIONAL DRAWING A4 METAL ACCU-FLO™...

  • Page 7: T4 Metal Saniflo

    SECTION 4C DIMENSIONAL DRAWING T4 METAL SANIFLO 51 mm (2") DIMENSIONS TRI-CLAMP ITEM METRIC (mm) STANDARD (inch) 15.4 19 mm (3/4") BSP/ FNPT AIR 17.4 13 mm (1/2") BSP/ EXHAUST FNPT AIR INLET 11.2 10.3 51 mm (2") TRI-CLAMP Accu-Flo™ model available. SECTION 4D DIMENSIONAL DRAWING T4 METAL STALLION...

  • Page 8: Section 5 - Performance Curves

    SECTION 5A PERFORMANCE CURVES T4 METAL RUBBER-FITTED Height ........442 mm (17.4") Width ........391 mm (15.4") Depth ........285 mm (11.2") Est. Ship Weight ..Aluminum 17 kg (38 lbs) Stainless Steel 26 kg (57 lbs) Cast Iron 26 kg (57 lbs) Air Inlet ........13 mm (1/2") Inlet ........

  • Page 9: T4 Metal Tpe-Fitted

    SECTION 5C PERFORMANCE CURVES T4 METAL TPE-FITTED Height ........442 mm (17.4") Width ........391 mm (15.4") Depth ........285 mm (11.2") Est. Ship Weight ..Aluminum 17 kg (38 lbs) Stainless Steel 26 kg (57 lbs) Cast Iron 26 kg (57 lbs) Air Inlet ........13 mm (1/2") Inlet ........

  • Page 10: T4 Metal Stallion Ultra-Flex™-Fitted

    SECTION 5E PERFORMANCE CURVES T4 METAL STALLION ULTRA-FLEX™-FITTED Height ........449 mm (17.7") Width ........391 mm (15.4") Depth ........285 mm (11.2") Est. Ship Weight ..Aluminum 20 kg (44 lbs) Air Inlet ........13 mm (1/2") Inlet ........38 mm (1-1/2") Outlet ........

  • Page 11: A4 Metal Accu-Flo™ Rubber/Tpe-Fitted

    SECTION 5F PERFORMANCE CURVES A4 METAL ACCU-FLO™ RUBBER-FITTED Height ........442 mm (17.4") Width ........391 mm (15.4") Depth ........285 mm (11.2") Est. Ship Weight ..Aluminum 16 kg (36 lbs) Stainless Steel 25 kg (55 lbs) Cast Iron 25 kg (55 lbs) Hastelloy 25 kg (55 lbs) Air Inlet ........10 mm (3/8") Inlet ........

  • Page 12: A4 Metal Accu-Flo™ Ultra-Flex™/Ptfe-Fitted

    SECTION 5H PERFORMANCE CURVES A4 METAL ACCU-FLO™ ULTRA-FLEX™-FITTED Height ........442 mm (17.4") Width ........391 mm (15.4") Depth ........285 mm (11.2") Est. Ship Weight ..Aluminum 16 kg (36 lbs) Stainless Steel 25 kg (55 lbs) Cast Iron 25 kg (55 lbs) Hastelloy 25 kg (55 lbs) Air Inlet ........10 mm (3/8") Inlet ........

  • Page 13: Suction Lift Curves & Data

    SECTION 6A – AIR-CONTROLLED SUCTION LIFT CURVES & DATA PTFE Diaphragms [0.7] [1.4] [2.0] [2.7] [3.4] [4.1] [4.8] [5.5] [6.2] [6.9] Suction lift curves are calibrated for pumps operating at and discharge elbows, viscosity of pumping fluid, elevation 1,000' (305 m) above sea level. This chart is meant to be (atmospheric pressure) and pipe friction loss all affect the a guide only.

  • Page 14: Section 7 - Installation & Operation A. Installation - Turbo-Flo™ Suggested Installation Drawing

    SECTION 7A INSTALLATION – T4 METAL AIR-OPERATED PUMPS The Model T4 Metal pump has a 38 mm (1-1/2") inlet and 5. PIPING: Final determination of the pump site should not 32 mm (1-1/4") outlet and is designed for flows to 307 lpm be made until the piping problems of each possible location (81 gpm).

  • Page 15: Operating And Maintenance

    SUGGESTED INSTALLATION ® Accu-Flo™ pumps: Accu-Flo™ pumps function with solenoid valves and require an electrical control circuit to supply pulses. Under normal operating conditions, the control circuit is sufficient for starting and stopping the pump. However, the shut off valve (user supplied) installed in the air supply line can be used to stop the pump if necessary.

  • Page 16: Principles Behind Accu-Flo™ Pumps

    SECTION 7C OPERATING PRINCIPLES BEHIND ACCU-FLO™ PUMPS In Accu-Flo™ pump models, the standard air valve is replaced Although the speed of the pump is controlled electrically, with a two position, four-way solenoid valve that has a single the air pressure is important. Air pressure displaces the fluid, operator and spring return.

  • Page 17: Suggested Operation And Maintenance

    ACCU-FLO™ ELECTRICAL CONNECTIONS ACCU-FLO™ PLUMBING CONNECTIONS SECTION 7E – ACCU-FLO™ SUGGESTED OPERATION AND MAINTENANCE INSTRUCTIONS OPERATION: The speed of the pump is controlled electrically. A red button on the side of the air valve is a manual over- Since each stroke is controlled by an electrical signal, the ride;...

  • Page 18: Troubleshooting - Turbo-Flo

    SECTION 7F – AIR-CONTROLLED TROUBLESHOOTING Pump will not run or runs slowly. occur. Replace ball checks and o-rings with proper elas- tomers. 1. Check air inlet screen and air filter for debris. 3. Check to make sure all suction connections are air tight, 2.

  • Page 19: Section 8 - Directions For Disassembly/Reassembly

    SECTION 8A T4 METAL DIRECTIONS FOR DISASSEMBLY/REASSEMBLY CAUTION: Before any maintenance or repair is attempted, the compressed air line to the pump should be disconnected and all air pressure allowed to bleed from the pump. Discon- nect all intake, discharge, and air lines. Drain the pump by turning it upside down and allowing any fluid to flow into a suitable container.
  • Page 20 Step 4. Figure 4 Step 5. Figure 5 Remove the discharge valve balls and seats from the liquid Remove the two small clamp bands, which fasten the intake chambers and inspect for nicks, gouges, chemical attack or manifold to the liquid chambers. Lift liquid chambers and abrasive wear.
  • Page 21 Step 9A. Figure 9A Figure 9B Step 10. Figure 10 NOTE: Due to varying torque values, one of the following two situations may occur: To remove diaphragm assembly from 1) The outer piston, diaphragm and inner piston remain attached to the shaft and shaft, secure shaft with soft jaws (a vise the entire assembly can be removed from the center section (Figure 9A);...

  • Page 22: Turbo-Flo™ Air Valve/Center Block - Disassembly, Cleaning, Inspection

    SECTION 8B TURBO-FLO™ AIR VALVE/ CENTER BLOCK DIRECTIONS FOR DISASSEMBLY/REASSEMBLY The air valve assembly consists of both the air valve body and CENTER BLOCK AIR VALVE BODY piston and the center block. The unique design of the air valve relies only on differential pressure to effect the diaphragm shift. It is reliable and simple to maintain.
  • Page 23 Small nicks can usually be dressed out and the piston returned to service. Inspect the cylinder end caps (P/N 04- 2300-23 has the piston guide pin and P/N 04-2330-23 does not.) Make sure that the guide pin is straight and smooth or the piston will not move freely in the cylinder.

  • Page 24: Reassembly Hints & Tips

    SECTION 8C REASSEMBLY HINTS & TIPS ASSEMBLY: Upon performing applicable maintenance to the air distribu- tion system, the pump can now be reassembled. Please refer to the disassembly instructions for photos and parts placement. To reassemble the pump, follow the disassem- bly instructions in reverse order.

  • Page 25: Ptfe Gasket Kit Installation

    SECTION 8D GASKET KIT INSTALLATION The Wilden T4 cast iron pumps require PTFE gasket tape on the liquid chambers (P/N 04-9502-99). Other pump types may use PTFE gasket kits for additional sealing character- istics. During reassembly follow the procedures listed in your pump’s Engineering, Operation and Maintenance manual.

  • Page 26: Section 9 - Exploded View/Parts Listing A. T4 Metal Rubber/Tpe-Fitted

    SECTION 9A EXPLODED VIEW/PARTS LISTING METAL AIR-OPERATED RUBBER/TPE- OR ULTRAFLEX™- FITTED WILDEN PUMP & ENGINEERING, LLC WIL-10260-E-02...
  • Page 27 T4 Metal, Rubber/TPE- OR ULTRA-FLEX™-Fitted Aluminum Pumps Qty. AAMAB/ AAPPB/ AAMAD/ WWPPB/ SSNNN/ SSPPN/ AAMAB AAPPB 0003 0003 0050 SSPPB SSNNN WWPPB 0022 0070 0070 Item Description Pump Air Valve 04-2000-07 04-2000-07 04-2000-07 04-2000-07 04-2080-07 04-2000-07 04-2000-06 04-2000-07 04-2000-07 04-2000-06 04-2000-06 Air Valve Screen 04-2500-07...

  • Page 28: T4 Metal Ptfe-Fitted

    SECTION 9B EXPLODED VIEW/PARTS LISTING METAL AIR-OPERATED PTFE- FITTED PTFE Assembly WILDEN PUMP & ENGINEERING, LLC WIL-10260-E-02...
  • Page 29 T4 Metal, PTFE-Fitted Qty. AAPPB AAPPB/0003 SSPPB WWPPB SSNNN/0070 SSPPN/0070 Item Description Pump Air Valve1 04-2000-07 04-2000-07 04-2000-07 04-2000-07 04-2000-06 04-2000-06 Air Valve Screen 04-2500-07 04-2500-07 04-2500-07 04-2500-07 04-2500-03 04-2500-03 Air Valve Cap w/Guide (Top) 04-2300-23 04-2300-23 04-2300-23 04-2300-23 04-2300-23 04-2300-23 Air Valve Cap w/o Guide (Bottom) 04-2330-23...

  • Page 30: A4 Metal Accu-Flo

    SECTION 9C EXPLODED VIEW/PARTS LISTING METAL ACCU-FLO™ WILDEN PUMP & ENGINEERING, LLC WIL-10260-E-02...
  • Page 31 A4 Metal Accu-Flo™ Rubber-Fitted PTFE-Fitted Qty. AAMAA/0150 HHPPA/0150 SSPPA/0150 WWPPA/0150 AAPPA/0150 HHPPA/0150 SSPPA/0150 WSPPA/0150 Item Description Pump Solenoid Valve Assembly 04-2000-99-150 04-2000-99-150 04-2000-99-150 04-2000-99-150 04-2000-99-150 04-2000-99-150 04-2000-99-150 04-2000-99-150 Main Valve Body 04-2000-01-150 04-2000-01-150 04-2000-01-150 04-2000-01-150 04-2000-01-150 04-2000-01-150 04-2000-01-150 04-2000-01-150 Coil 00-2110-99-150 00-2110-99-150 00-2110-99-150...

  • Page 32: Section 10 - Reference A. Air-Operated Elastomer Options

    SECTION 10A – AIR-OPERATED ELASTOMER OPTIONS T4 Metal Pumps VALVE SEAT* ULTRA-FLEX™ OUTER Diaphragms (2) ULTRA-FLEX™ O-RINGS (4) PISTONS (2) MATERIAL DIAPHRAGMS (2) P/N VALVE BALLS (4) P/N VALVE SEATS (4) P/N Neoprene 04-1010-51 04-1020-51 04-1080-51 04-1120-51 Buna-N 04-1010-52 04-1020-52 04-1080-52 04-1120-52 EPDM...

  • Page 33: Accu-Flo™ Electrical Reference

    SECTION 10C – ACCU-FLO™ ELECTRICAL REFERENCE NEMA 4 / UL / CSA Voltage ±10% Current (A) Power (W) Resistivity Part Number 60 Hz 50 Hz ±10% Inrush Holding (Ω) 00-2110-99-150 00-2110-99-151 00-2110-99-155 NEMA 7 / UL / CSA Voltage ±10% Current (A) Power (W) Resistivity...
  • Page 34 WILDEN PUMP & ENGINEERING, LLC WIL-10260-E-02...
  • Page 35 W A R R A N T Y Each and every product manufactured by Wilden Pump and Engineering, LLC is built to meet the highest standards of quality. Every pump is functionally tested to insure integrity of operation. Wilden Pump and Engineering, LLC warrants that pumps, accessories and parts manufactured or supplied by it to be free from defects in material and workmanship for a period of five (5) years from date of installation or six (6) years from date of manufacture, whichever comes first.

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