ProMinent DULCO Trans 41/1000 PVDF Assembly And Operating Instructions Manual
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ProMinent DULCO Trans 41/1000 PVDF Assembly And Operating Instructions Manual

ProMinent DULCO Trans 41/1000 PVDF Assembly And Operating Instructions Manual

Barrel pump
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Assembly and operating instructions
Barrel pump
DULCO
Trans 41/1000 PVDF or PP
®
EN
A2670
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
982028
Original Operating Instructions (2006/42/EG) / Target group: commercial use
BA DTR 005 01/19 EN

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Summary of Contents for ProMinent DULCO Trans 41/1000 PVDF

  • Page 1 Assembly and operating instructions Barrel pump DULCO Trans 41/1000 PVDF or PP ® A2670 Please carefully read these operating instructions before use. · Do not discard. The operator shall be liable for any damage caused by installation or operating errors. The latest version of the operating instructions are available on our homepage.
  • Page 2 Supplemental directives General non-discriminatory approach In order to make it easier to read, this document uses the male form in grammatical structures but with an implied neutral sense. It is aimed equally at both men and women. We kindly ask female readers for their understanding in this simplification of the text.

  • Page 3: Table Of Contents

    Table of contents Table of contents Function, resistance and scope of delivery......4 Safety chapter............... 7 2.1 Labelling of Warning Information........7 2.2 User qualification............9 2.3 Intended Use..............9 2.4 Foreseeable Misuse........... 10 2.5 Safety................10 2.5.1 Safety information for pump and motor....10 2.5.2 Safety information for the pump nozzle....

  • Page 4: Function, Resistance And Scope Of Delivery

    Rotor Metering hose PVC with woven inner layer The resistance list, which is continually updated, can be found on the manufacturer’s homepage www.prominent.com Tab. 3: Wetted materials of the unit, PVDF version: Component Material External and internal pipe, pump nozzle...
  • Page 5 Function, resistance and scope of delivery Nameplate A2678 Fig. 1: Nameplate on the pump housing, PP version. Scope of delivery A2679 Fig. 2: A2679 Barrel pump motor Metering hose Pump Packaging Pump nozzle assembled on the metering hose Assembly and operating instructions...
  • Page 6 Function, resistance and scope of delivery Overview of the key components A2681 Fig. 3: Overview of the key components, PP version. On/off switch. Connecting nut. Suction tube.

  • Page 7: Safety Chapter

    Safety chapter Safety chapter 2.1 Labelling of Warning Information Introduction These operating instructions provide information on the technical data and functions of the product. These operating instructions pro‐ vide detailed warning information and are provided as clear step- by-step instructions. The warning information and notes are categorised according to the following scheme.
  • Page 8 Safety chapter Type of information Hints on use and additional information. Source of the information. Additional measures. Denotes hints on use and other useful informa‐ – tion. It does not indicate a hazardous or dam‐ aging situation.

  • Page 9: User Qualification

    Safety chapter 2.2 User qualification WARNING! Danger of injury with inadequately qualified per‐ sonnel The operator of the system / equipment is respon‐ sible for ensuring that the qualifications are ful‐ filled. If inadequately qualified personnel work on the unit or loiter in the hazard zone of the unit, this could result in dangers that could cause serious injuries and material damage.

  • Page 10: Foreseeable Misuse

    Safety chapter The collector motor is used to drive the barrel pump in areas not at risk of explosion and is used for non-flammable liquids. The pump nozzle is used for the bottling of liquids. Barrel pump, motor and pump nozzle are suitable for protected use indoors and may not be exposed to weathering.
  • Page 11 Safety chapter Non-observance of the safety information Non-observance of the safety information can lead to damage to people and the environment and also result in damage to the motor and pump. In the event of an emergency, disconnect from the mains power supply.

  • Page 12: Safety Information For The Pump Nozzle

    Safety chapter 2.5.2 Safety information for the pump nozzle WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious inju‐ ries. Please ensure when handling hazardous sub‐ stances that you have read the latest safety data sheets provided by the manufacture of the haz‐ ardous substance.

  • Page 13: Sound Pressure Level

    Safety chapter 2.6 Sound pressure level The sound pressure level is < 70 dB (A). This value was measured on the manufacturer's test stand.

  • Page 14: Storage And Transport

    Storage and Transport Storage and Transport Ä Chapter 2.2 ‘User User qualification: instructed user, see qualification’ on page 9 Environmental conditions for storage and transport: Permissible ambient temperature: +1 °C ... +40 °C. Humidity: maximum 90 % relative air humidity, non-con‐ densing.

  • Page 15: Assembly And Commissioning

    Assembly and commissioning Assembly and commissioning Ä Chapter 2.2 ‘User qualifi‐ User qualification: instructed user, cation’ on page 9 4.1 Assembly of the pump A2682 Fig. 4: Assembly. Use the connecting nut (3) to connect the pump (2) and the motor (1).

  • Page 16: Operation

    Operation Operation Ä Chapter 2.2 ‘User qualifi‐ User qualification: instructed user, cation’ on page 9 WARNING! Electrical voltage Possible consequence: Fatal or very serious inju‐ ries. – Before using, check the mains connection cable for damage. – Keep the mains connection cable away from solvents.
  • Page 17 Operation A2683 Fig. 5: Operating the pump Fix the barrel threaded connector (2) to the barrel. Insert the pump into the liquid. Check whether the manual lever of the pump nozzle returns automatically to its starting position. ð Never switch the pump on should this not be the case, as the pumping process could not therefore be regulated.

  • Page 18: Cleaning After Each Use

    Cleaning after each use Cleaning after each use Ä Chapter 2.2 ‘User User qualification: instructed user, see qualification’ on page 9 WARNING! Change of medium = Clean the pump Hazard from the chemical incompatibility of the media. Possible consequence: Health risk and/or damage to the pump and/or medium.

  • Page 19: Repair, Faults And Spare Parts

    Repair, faults and spare parts Repair, faults and spare parts 7.1 Checks/repairs Ä Chapter 2.2 ‘User qualifica‐ User qualification: trained user, tion’ on page 9 Replacing the hose connection or seal: Regularly check the pump in accordance with – statutory/country-specific regulations and acci‐ dent prevention regulations (in Germany such as in accordance with BGV A3).
  • Page 20 Repair, faults and spare parts A2671 Fig. 8: Components of the pump nozzle (PP = yellow and Blue, PVDF = Black). Disconnect the pump from the mains power supply. Allow the hose and pump nozzle to run empty. Clean the pump. Please proceed as follows to replace Remove the three grooved pins (5, 6 and 7) by pushing them the seals of the pump nozzle.

  • Page 21: Troubleshooting

    Please contact Service with all other faults. For contact data see the Legal Notices. Check on the manufacturer's website www.prominent.com whether a more recent version of the operating instructions is available, as further remedies may have been developed in the meantime.

  • Page 22: Spare Parts Kit For Dulco ® Trans 41/1000 Pp

    Repair, faults and spare parts 7.3.1 Spare parts kit for DULCO Trans 41/1000 PP ® Tab. 4: Spare parts kit (order number 1098500) for DULCO Trans 41/1000 PP, parts list ® Pos. Description Material Quantity Order no. 16 a Carbon brushes Carbon 8080 21 a...

  • Page 23: Spare Parts For The Motor

    Repair, faults and spare parts 7.3.3 Spare parts for the motor A2685 Fig. 9: Spare parts drawing for the motor.
  • Page 24 Repair, faults and spare parts Tab. 6: Spare parts list for the motor Position Description Quantity Order number Lower part of handle 8001 Screw 8015 Screw 8016 Screw 8017 Motor cover 8026 Screw 8035 Handle cover 8037 Switch frame 8038 5 m cable with earthed plug 8039 Screw...

  • Page 25: Spare Parts For The Pump

    Repair, faults and spare parts 7.3.4 Spare parts for the pump A2686 Fig. 10: Spare parts drawing for the pump.
  • Page 26 Repair, faults and spare parts Tab. 7: Spare parts list for the pump (PP design) Position Description Quantity Order number Materials V-seal 4000 PTFE Coupling 1004 1006 Drive shaft, Hastelloy Hastelloy © © Outlet piece 1028 Bearing unit (assembled) 1038 Steel Hose plug DN 19 1051...

  • Page 27: Spare Parts For The Pump Nozzle

    Repair, faults and spare parts 7.3.5 Spare parts for the pump nozzle A2674 Fig. 11: Spare parts drawing for the pump nozzle. Tab. 9: Spare parts list for the pump nozzle (PP design) Position Description Quantity Order number Materials Domed nut 1135 Compression spring 1136...

  • Page 28: Accessories

    Repair, faults and spare parts Position Description Quantity Order number Materials Bracket 1156 Nozzle Ø 20 1157 Nozzle Ø 9 1158 Tab. 10: Spare parts list for the pump nozzle (PVDF version) Position Description Quantity Order number Materials Domed nut 1159 PVDF Compression spring...

  • Page 29: Disposal Of Used Parts

    Refer to the Material Safety Data Sheet for your feed chemical. A current Declaration of Decontamination is available to download on the ProMinent website. Sign indicating EU collection system In accordance with the European Directive 2012/19/EU on waste electrical and electronic equipment, this device features the symbol showing a waste bin with a line through it.

  • Page 30: Technical Data At A Glance

    Technical data at a glance Technical data at a glance 9.1 Technical data, PP version Tab. 12: Part no. 1098491. PP version Parameter Value/Design Pump type DULCO Trans 41/1000 PP © Feed rate*) 93 l/min Max. delivery height 11 m Max.

  • Page 31: Technical Data, Pvdf Version

    Technical data at a glance 9.2 Technical data, PVDF version Tab. 13: Part no. 1098493. PVDF version Parameter Value/Design Pump type DULCO Trans 41/1000 PVDF Feed rate*) 93 l/min Max. delivery height 11 m Max. viscosity 600 mPas Max. medium temperature <...

  • Page 32: Performance Diagram

    Technical data at a glance 9.3 Performance diagram A2687 Fig. 12: Performance diagram. Measured values ± 5 %, test medium: water 20 °C, 1” pressure pipe, oval wheel meter. For version: Rotor 9.4 Dimensional drawing with main dimensions A2688 Fig. 13: PP version: Dimensional drawing with main dimensions, all measurements in mm. A2689 Fig.

  • Page 33: Ec / Eu Declaration Of Conformity For Machinery

    In accordance with DIRECTIVE 2006/42/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL, Appendix I, BASIC HEALTH AND SAFETY REQUIREMENTS, section 1.7.4.2. C. ProMinent GmbH Im Schuhmachergewann 5 - 11 D - 69123 Heidelberg, Germany, hereby declare that the product specified in the following, complies with the relevant basic health and safety requirements of the Direc‐...

  • Page 34: Index

    Index Index Non-discriminatory approach ....2 Non-observance of the safety information ..11 Accessories ......28 Action, step by step .
  • Page 36 ProMinent GmbH Im Schuhmachergewann 5 - 11 D-69123 Heidelberg, Germany Telephone: +49 6221 842-0 Fax: +49 6221 842-419 Email: info@prominent.com Internet: www.prominent.com 982028, 1, en_GB © 2019...

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Dulco trans 41/1000 pp

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