Troubleshooting; PlowingAlert - KFI Assault ASP-35 Owner's Manual And Operating Instructions

Troubleshooting

Problem
Winch runs one way
Contactor clicks but the
winch does not run
Motor runs but the cable
is not moving
Motor runs slowly or
without normal power
Motor is overheating
WARNING
PLOWING ALERT
READ BEFORE USING YOUR WINCH TO LIFT A PLOW
ATV winches are one of the most widely used methods of lifting a plow. When used properly they are
a perfect match to any plow system but proper precautions and correct usage are required to prevent
costly damage.
When lifting a plow using a winch it is very important to stop the plow before its full lift height is reached.
Failure to do so will cause the winch to pull against itself and can, and most likely will, cause damage to
the winch, your plow frame and your ATV.
Please remember that winch damage such as stripped gears, broken housings and bent and damaged
parts caused by exceeding your plows lift height are not covered by warranty.
Special precautions should be taken when backing up or other instances where you may be distracted
and forget your finger is still on the power-in switch.
A little practice and common sense will ensure a trouble free plow season and prolong the life of your
equipment.
16
Cause
Defective or Stuck Contactor
Defective Switch Assembly
Contactor Issue
Wired Incorrectly
Motor Issue
Brake Spring installed backwards
Cable is not Attached to the Spool
Winch is not engaged
Broken coupler or Stripped shaft
Worn Brushes
Loose or corroded cable connections
Winch running time is too long
Solution
Tap Contactor to loosen plungers.
Repair or Replace Contactor.
Replace Switch Assembly.
Double check your winch wiring diagram to make
sure all wires are correct.
Refer to our contactor troubleshooting guide at
www.kfiproducts.com under "Support"
Call KFI Technical support
Double check your winch wiring diagram to make
sure all wires are correct.
Hand remote / Dash rocker wires need to always
be green to green and black to black.
Call KFI Technical support
Call KFI Technical support
Call KFI Technical support
Refer to our cable retie guide at
www.kfiproducts.com under "Support"
Rotate the clutch cap to "engage"
Replace Coupler / Shaft
Get a replacement End-Cap #A-CAPKIT
Call KFI Technical support
Clean, Tighten, or Replace
Allow winch to cool down periodically.
ASP-35