Step 3-Install Winch Assembly - KFI Assault ASP-35 Owner's Manual And Operating Instructions

3500 lb. atv/utv winch
Table of Contents

Advertisement

Installation
CAUTION
Never route electrical cables across any sharp
edges, through or near moving parts, or near
parts that become hot. Routing of the battery
wires will be on the passenger side of the
vehicle, just behind the radiator. Stay clear of
cooling fan and use zip ties to secure wire in
place.
CAUTION
Battery cables should not be drawn taut. Leave
some slack for cable movement.
FAILURE
TO
FOLLOW
INSTRUCTIONS MAY RESULT IN DAMAGE TO
YOUR WIRING SYSTEM OR EQUIPMENT.

Step 3-Install Winch Assembly

1.
Place winch into frame location while routing
winch positive and negative wires to the loca-
tion under the front rack and install (4) bolts,
lock washers and washers loosely as shown in
Figure 10 & 11.
2.
On the 850 and 1000 connect the positive and
negative wires directly to the battery terminals.
3.
On the ETX, 450 and 570 connect the positive
and negative wires to the Buss Bar as shown
in Figure 12.
4.
Tighten down the (4) bolts to secure the winch
assembly to the frame.
5.
Locate the White plug OEM pre-wired 2-pin
connector, located near the winch assembly
on the driver's side (approximate location is
shown in Figure 10 [J]). This wire will have a
green and black wire going into the white plug.
Most 2015 and newer ATV's will have this
pre-wired plug installed from the factory. Most
2014 and older models will require the pur-
chase of this additional wire harness. Polaris
Part #4015094. Please refer to application
chart for details.
6.
Cut the zip tie holding the wire to the frame
and remove the protective cap.
7.
Route the wire over to the contactor location
on the winch assembly and connect it to the
other 2-pin connector [K] that is coming out of
the contactor shown in Figure 11.
8.
Secure this wire if needed with zip ties.
8
WARNING
SPECIFIC
WIRING
850 & 1000 Sportsman shown
EXT, 450 & 570 will be similar
K
850 & 1000 Sportsman assembly shown
EXT, 450 & 570 will be similar
Positive
"Figure 12" Buss Bar on ETX, 450 & 570
"Figure 10"
"Figure 11"
Negative
-
+
J
ASP-35

Advertisement

Table of Contents
loading

Table of Contents